High Speed CV. CV Joints, Splined Stubs, Boot Kits & Crimping Fixtures

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1 MC January 2019 High Speed CV CV Joints, Splined Stubs, Boot Kits & Crimping Fixtures MANUFACTURER OF DRIVELINE COMPONENTS TH AVENUE ROCKFORD, ILLINOIS PHONE (815) FAX (815) RockfordDriveLine.com

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3 CV Joints, Splined Stubs, Boot Kits & Crimping Fixtures TABLE OF CONTENTS Page Crimping Fixtures Joint Dimensions High Speed Boot Kits High Speed CV Joints 4-13 Reference Guide Replacement Splines Notice: The data contained in this catalog has been thoroughly checked for accuracy, however we cannot assume any responsibility for errors, omissions or typographical mistakes that may appear. All data is property of Rockford Drive Line and may not be duplicated or used in any way without written authorization.

4 High Speed CV Joints... Rockford s NEW FULLY LOADED C.V. joints are manufactured to meet the design requirements of the original equipment manufacturer. The new assembly includes our super-strength OE designed housing with precision-engineered internal components and a new boot, end cap, grease and hardware required to do the job right. Rkfd No. Applications...Years Fixed Design Chrysler Town & Country AWD W/100mm CV (Front Joint) Dodge Caravan AWD W/100mm CV (Front Joint) Jeep Grand Cherokee (Rear Joint) Jeep Liberty (Rear Joint) Note: This joint appears to be the same as the D but the inner race is longer on this application B (Front Joint) - Plunge Design Jeep Grand Cherokee Jeep Grand Cherokee- 4.0L Jeep Liberty D Dodge Dakota (4WD) Dodge Durango (4WD) Jeep Commander Jeep Grand Cherokee Jeep Grand Cherokee (Exc. 3.0L) Mitsubishi Raider Note: This joint appears to be the same as the but the inner race is shorter on this application. 4

5 High Speed CV Joints Dodge Durango Jeep Grand Cherokee (8 Hole CV) Jeep JK Wrangler (Front Joint) Cadillac SRX (AWD) ( AAM) (Rear Joint) Cadillac SRX (AWD) ( AAM) 5

6 High Speed CV Joints Chevrolet Astro Van (AWD) Chevrolet Blazer (AWD Models) GMC Jimmy (AWD) GMC Safari Van (AWD) Pontiac 6000 (AWD) Oldsmobile Bravada C Chevrolet Camaro V Pontiac Firebird V Jeep Grand Cherokee Chrysler Town & Country (AWD) Dodge Caravan (AWD) (Very similar to our but the inner race is made shorter to allow proper fi t onto Caravan & Town & Country applications.) 6

7 High Speed CV Joints Buick Rendezvous (AWD) Chevy Venture (AWD) Chrysler Town & Country (AWD) Chrysler Town & Country (AWD) W/ 86mm CV Dodge Caravan (AWD) Dodge Caravan (AWD) W/ 86mm CV Joint Oldsmobile Silhouette (AWD) Pontiac Aztek (AWD) Pontiac Montana (AWD) (Pinhole Vent) Ford Explorer Ford Ranger (4WD) Lincoln Aviator (4WD) Mazda B-3000 Pickup (4WD) Mazda B-4000 Pickup (4WD) Mercury Mountaineer (Rubber Vent) Ford Explorer Mercury Mountaineer BUTTON DASH CONTROL Chevy Blazer Chevy Blazer (4WD) Chevy S-10 Pickup Chevy S-10 Pickup (4WD) GMC Envoy GMC Jimmy GMC Jimmy (4WD) GMC S-15 Pickup GMC S-15 Pickup (4WD) Isuzu Hombre (4WD) Application is w/electronic Transfer Case 7

8 High Speed CV Joints A Buick Rainer Chevy Astro & GMC Safari Chevy Blazer & GMC Jimmy Chevy S-10 Pickup Chevy Trailblazer GMC Envoy GMC S-15 Pickup & Sonoma Isuzu Ascender Oldsmobile Bravada Saab 9-7X Application is w/push Button Transfer Case (28 Tooth Inner Race) Chrylser Aspen W/244TC Dodge Durango Dodge Durango W/244TC Dodge Ram 1500 Pickup BUTTON DASH CONTROL (HOUSING OD IS FOR ID PURPOSE) (27 Tooth Inner Race) Chrylser Aspen W/140TC Chrylser Aspen W/144TC Dodge Durango W/140TC Dodge Durango W/144TC Dodge Ram 1500 Pickup (HOUSING OD IS FOR ID PURPOSE) Chevrolet Colorado GMC Canyon Hummer H Isuzu I Isuzu I

9 High Speed CV Joints Saturn Vue (AWD) Saturn Vue 2.2L Thru VIN 4S Saturn Vue 3.5L (AWD) Saturn Vue (AWD) B Chevy Equinox (AWD) Dodge Nitro (4x4) GMC Terrain (AWD) Jeep Liberty (4X4) Pontiac Torrent (AWD) Cadillac CTS AWD 3.6L Kia Sorento AT 3.5L (F/T 4WD) Pontiac Solstice Saturn Sky Chevrolet Equinox Pontiac Torrent Saturn Vue 2.2L From VIN 4S

10 High Speed CV Joints Ford Escape (AWD) Mercury Mariner Mazda Tribute (Very similiar to our D but the end cap on this kit is 1 1/2 deep.) D Jeep Commander Jeep Grand Cherokee (Very similiar to our but the end cap on this kit is 1 1/16 deep.) Buick Enclave Chevy Traverse GMC Acadia Nissan GT-R Saturn Outlook (Fixed End) Ford Mustang (4.6L 3V) Ford Mustang -5.0L Ford Mustang Shelby GT L

11 High Speed CV Joints B - (Plunge End) Ford Mustang -4.6L 3V Ford Mustang -5.0L Ford Mustang Shelby GT L (Fixed End) Ford Expedition Ford F150 6 spd (6R80) Ford F Ford F150 Raptor Lincoln Navigator B - (Plunge End) Ford Expedition Ford F150 6 spd (6R80) Ford F L & 6.2L Ford F150 Raptor Lincoln Navigator (Rear Joint) Buick Rendezvous (AWD) Chevy Venture (AWD) Oldsmobile Silhouette (AWD) Pontiac Aztek (AWD) Pontiac Montana (AWD)

12 High Speed CV Joints (Marked HLJ 75) Volvo S Volvo S Volvo V Volvo V Volvo V70 XC Volvo XC (Marked LJ 75 / 19 Teeth) Volvo S Volvo S Volvo S Volvo V Volvo V70 XC Volvo XC Volvo XC (Marked BJ 75L) Dodge Journey Volvo S Volvo S Volvo V Volvo V Volvo XC Volvo XC (86mm / 20 Teeth) Volvo S Volvo V Volvo V70 XC Volvo XC

13 High Speed CV Joints (94mm / 24 Teeth) Volvo Volvo Volvo Volvo Volvo S Volvo S Volvo V Volvo V70 XC Volvo V (94mm / 24 Teeth) BMW 525i BMW 525i BMW 525it BMW 528i BMW 530i BMW 530i BMW 535i BMW 735i BMW 735il BMW M (100mm / 25 Teeth) Audi Audi Audi Audi Audi Audi Audi A Audi A Audi A8 Exc. A8L Option Audi Allroad Audi Q Audi Quattro Audi RS Audi RS Audi S Audi S Audi S Audi S Audi S Audi V Volkswagen Passat Volkswagen Quantum Syncro

14 Flat Joint Dimensions Part No. Housing OD Number of Spline / Race Mounting Design Outside Dia. Teeth Length Depth D A L H mm 25T Rzeppa B 100mm 25T Cross Groove D 100mm 25T Rzeppa mm 24T Cross Groove mm 35T Rzeppa Under development - Check with sales for availability Under development - Check with sales for availability mm 25T Cross Groove mm 25T Cross Groove mm 21T Rzeppa mm 26T Cross Groove mm 26T Cross Groove mm 30T Cross Groove B 100mm 30T Cross Groove mm 24T Cross Groove mm 25T Cross Groove mm 26T Cross Groove D 100mm 26T Cross Groove mm 25T Cross Groove mm 30T Rzeppa B 119mm 30T Cross Groove mm 28T Rzeppa B 114mm 28T Cross Groove mm 25T Cross Groove mm 24T Cross Groove mm 19T Cross Groove mm 19T Rzeppa mm 20T Cross Groove mm 24T /Big Hole Cross Groove mm 24T No End Cap Cross Groove mm 25T No End Cap Cross Groove 14

15 Flange Dimensions Type 1 Type 2 Number Pilot of Teeth Dia. Bolt Hole Dim. Bolt Part No. A B Holes C D E Circle Design F Type M Type 2 Male Spline Dimensions Type 3 Type 4 Number Housing Number of Teeth Dia. Dia. of Teeth Not Part No. A B C D Type Design Shown / Type 3 Cross Groove A 16/ Type 3 Cross Groove Type 4 Rzeppa Boot Type 4 Rzeppa Boot Female Spline Dimensions C 15

16 Replacement Splines for High Speed CV Joints... RDL Part Tooth Fits Tube Butt End of Spline Number Count Dia/Wall Diameter to Weld T / OEM * A 25T / / B 25T / OEM * C 25T / / D 25T / OEM * E 25T / / F 25T / / T / Under development - Check with sales for availability T / / A 35T / / B 35T / / C 35T / / T / / A 22T / / Under development - Check with sales for availability T / / T / / T / OEM * A 28T / / T / Under development - Check with sales for availability T / / A 34T / / T / OEM * A 30T / / B 30T / OEM * * Stub made 1/2 longer then OEM to allow for cut off 16

17 RDL Part Tooth Fits Tube Butt End of Spline Number Count Dia/Wall Diameter to Weld C 30T / / T / OEM * A 25T / / T / / * A 26T / / B 26T / / T / OEM * A 30T / / B 30T / OEM * C 30T / / T / / * A 28T / / B 28T / / * C 28T / / B 24T / OEM * Stub made 1/2 longer then OEM to allow for cut off 17

18 High Speed Boot Kits... Over the years a number of original equipment manufacturers have introduced driveshafts that incorporate cage & ball or cross groove constant velocity joint technology. According to may of these manufactures, these driveshafts are non-repairable and no replacement components are available. Rockford supplies HIGH SPEED BOOTS for a majority of these non-repairable applications. Boot Kits include: 1-Boot Assembly, End Cap, Grease, Installation Instructions & Any Misc. Hardware Required. THE INDUSTRY S BROADEST COVERAGE Kit Number Application Year C DISCONTINUED...NO LONGER AVAILABLE * Dodge Dakota (4WD) Dodge Durango (4WD) Jeep Commander (4WD) Jeep Grand Cherokee (4WD) Jeep Liberty- (Rear Joint)- Fixed Design Mitsubishi Raider (4WD) B* Jeep Grand Cherokee (4WD) Jeep Liberty- (Front Joint)- Plunge Design Dodge Durango (4WD) Jeep Grand Cherokee (4WD) Jeep Wrangler (8 Hole CV) Jeep Wrangler Rubicon 3.8L (8 Hole CV) HA Jeep Wrangler (8 Hole CV) High Angle Jeep Wrangler Rubicon 3.8L (8 Hole CV) High Angle Chevrolet Astro Van (AWD) Ford Bronco II (Exc. 6/ WD) GMC Safari Van (AWD) Jeep Cherokee Jeep Wagoneer A GMC Syclone GMC Typhoon Ford Bronco II 2WD (6/89-up) *Crimping Fixture is available but not required to service these kits (see pgs 22-23) 18

19 THE INDUSTRY S BROADEST COVERAGE Kit Number Application Year * Chevrolet Astro Van (AWD) Chevrolet Blazer (AWD) GMC Jimmy (AWD) GMC Safari Van (AWD) Pontiac 6000 (AWD) Oldsmobile Bravada C Chevrolet Camaro V6 (check stock, discontinuing when gone) Pontiac Firebird V * Buick Rendezvous (AWD)- (Rear CV) Large Chevy Venture (AWD)- (Rear CV) Large Chrysler Town & Country (AWD)- (Rear CV) Large Dodge Caravan (AWD)- (Rear CV) Large Jeep Grand Cherokee Auto Trans Oldsmobile Silhouette (AWD)- (Rear CV) Large Pontiac Aztek (AWD)- (Rear CV) Large Pontiac Montana (AWD)- (Rear CV) Large * Buick Rendezvous (AWD)- (Front CV) Small Rzeppa Chevy Venture (AWD)- (Front CV) Small Rzeppa Chrysler Town & Country (AWD)- (Front CV) Small Rzeppa Dodge Caravan (AWD)- (Front CV) Small Rzeppa Oldsmobile Silhouette (AWD)- (Front CV) Small Rzeppa Pontiac Aztek (AWD)- (Front CV) Small Rzeppa Pontiac Montana (AWD)- (Front CV) Small Rzeppa A Ford Explorer (4WD) Ford Ranger (4WD) Lincoln Aviator (4WD) Mazda B-3000 Pickup (4WD) Mazda B-4000 Pickup (4WD) Mercury Mountaineer (4WD) * DISCONTINUED...NO LONGER AVAILABLE * Chryser Aspen W/244TC Dodge Durango Dodge Durango W/244TC Dodge Ram 1500 Pickup * Chrysler Aspen W/140TC Chrysler Aspen W/144TC Dodge Durango W/140TC Dodge Durango W/144TC Dodge Ram 1500 Pickup *Crimping Fixture is available but not required to service these kits (see pgs 22-23) 19

20 THE INDUSTRY S BROADEST COVERAGE Kit Number Application Year * Chevrolet Colorado GMC Canyon Hummer H Isuzu I Isuzu I * Saturn Vue (AWD) Saturn Vue 2.2L Thru VIN 4S Saturn Vue 3.5L (AWD) Saturn Vue (AWD) B Chevrolet Equinox (AWD Rear) GMC Terrain (AWD Rear) Jeep Liberty (4WD Front) Pontiac Torrent (AWD Rear) Cadillac CTS AWD 3.6L Kia Sorento AT 3.5L (Full Time 4WD) Pontiac Solstice Saturn Sky * Chevrolet Equinox Pontiac Torrent Saturn Vue 2.2L From VIN 4S Ford Escape (AWD) Mercury Mariner (AWD) Mazda Tribute (AWD) D Jeep Commander Jeep Grand Cherokee Ford Mustang (4.6L 3V)- Fixed End Ford Mustang (5.0L)- Fixed End Ford Mustang Shelby GT 500 (5.4L)- Fixed End B Ford Mustang (4.6L 3V)- Plunge End Ford Mustang (5.0L)- Plunge End Ford Mustang Shelby GT 500 (5.4L)- Plunge End * Ford Expedition- Fixed End Ford F150- Fixed End Ford F150 6 Spd (6R80)- Fixed End Ford F150 Raptor- Fixed End Lincoln Navigator- Fixed End *Crimping Fixture is available but not required to service these kits (see pgs 22-23) 20

21 THE INDUSTRY S BROADEST COVERAGE Kit Number Application Year B* Ford Expedition- Plunge End Ford F150- Plunge End Ford F150 6 Spd (6R80)- Plunge End Ford F150 Raptor- Plunge End Lincoln Navigator- Plunge End Volvo S40 (78mm CV) Volvo S60 (78mm CV) Volvo V50 (78mm CV) Volvo V70 (78mm CV) Volvo V70 XC (78mm CV) Volvo XC90 (78mm CV) Dodge Journey Volvo S60 (86mm CV) Volvo S70 (86mm CV) Volvo S80 (86mm CV) Volvo S80L (86mm CV) Volvo V60 (86mm CV) Volvo V70 (86mm CV) Volvo V70 XC (86mm CV) Volvo XC60 (86mm CV) Volvo XC70 (86mm CV) Volvo XC90 (86mm CV) * BMW 735i (Stud Style CV) BMW 735iL (Stud Style CV) BMW 750iL (Stud Style CV) BMW M5 (Stud Style CV) C BMW 735i (Thru-Bolt Style CV) BMW 735iL (Thru-Bolt Style CV) BMW 750iL (Thru-Bolt Style CV) BMW M5 (Thru-Bolt Style CV) Porsche Cayenne Volkswagen Touareg A DISCONTINUED...NO LONGER AVAILABLE A DISCONTINUED...NO LONGER AVAILABLE A Nissan 300ZX Twin Turbo BMW 740i W/ E32 Body Style BMW 740iL W/ E32 Body Style *Crimping Fixture is available but not required to service these kits (see pgs 22-23) 21

22 High Speed Boot Crimping Fixtures... Rockford now offers a wide selection of fixtures that will professionally crimp high speed boots onto the original equipment housing. Each fixture assures you of a positive seal that keeps lubricants in and contaminates out. Crimping Boot Kit Fixture Number Applications Years TG Chevrolet Astro Van (AWD) Chevrolet Blazer (AWD) GMC Jimmy (AWD) GMC Safari Van (AWD) Pontiac 6000 (AWD) Oldsmobile Bravada TN BMW 735i (Stud Style CV) BMW 735iL (Stud Style CV) BMW 750iL (Stud Style CV) BMW M5 (Stud Style CV) TO Chrysler Town & Country (AWD)- Plunging Joint Dodge Caravan (AWD)- Plunging Joint Jeep Grand Cherokee Auto Trans Crimps the boot fl ange & end cap in one step TP Buick Rainer Chevrolet Astro Van (AWD) Chevrolet Blazer (4WD) Chevrolet Trailblazer Chevrolet S-10 Pickup (4WD) GMC Envoy GMC Jimmy (4WD) GMC Safari Van GMC S-15 Pickup (4WD) Isuzu Ascender (4WD) Isuzu Hombre (4WD) Oldsmobile Bravada (4WD) Saab 9-7X

23 High Speed Boot Crimping Fixtures... Crimping Boot Kit Fixture Number Applications Years TQ Dodge Dakota (4WD) Dodge Durango (4WD) Jeep Commander (4WD) Jeep Grand Cherokee (4WD) Jeep Liberty- (Rear Joint)- Fixed Design Mitsubishi Raider (4WD) Crimps the boot fl ange & end cap in one step TR B Jeep Grand Cherokee (4WD) Jeep Liberty- (Front Joint)- Plunge Design Crimps the boot fl ange & end cap in one step TS Chevrolet Colorado GMC Canyon Hummer H Isuzu I Isuzu I TT Chrysler Aspen W/244TC Dodge Durango Dodge Durango W/244TC Dodge Ram 1500 Pickup TU Saturn Vue (AWD) Saturn Vue 2.2L Thru VIN 4S Saturn Vue 3.5L (AWD) Saturn Vue (AWD) TV Chevrolet Equinox Pontiac Torrent Saturn Vue 2.2L From VIN 4S TW Ford Escape Mercury Mariner Mazda Tribute D Jeep Commander Jeep Grand Cherokee TX Chrysler Aspen Exc. W/244TC Dodge Durango Exc. W/244TC Dodge Ram 1500 Pickup - 8 Ball CV Joint TZ Jeep Wrangler Jeep Wrangler Rubicon 3.8L

24 High Speed Boot Crimping Fixtures... Crimping Boot Kit Fixture Number Applications Years 457-CF Ford Expedition - Fixed End Ford F150 - Fixed End Lincoln Navigator - Fixed End B-CF B Ford Expedition - Plunge End Ford F150 - Plunge End Lincoln Navigator - Plunge End

25 Reference Guide... A handy guide for you to use when looking for the crimping fixture needed for a High Speed CV Joint or Boot Kit. Use it for finding what Boot Kit is used for a CV Joint or even when you want to know what spline to use when making a driveshaft assembly. High Speed Crimping Replacement High Speed CV Joint Kits Fixtures Splines CV Boot Kits *** *** *** C TQ A B TR B B C D TQ D E F *** TZ A B C *** *** *** *** *** *** A *** *** *** TG A TO *** TO *** *** *** A *** A *** *** A *** *** A TT A TZ A TS A TU A 25

26 Reference Guide... A handy guide for you to use when looking for the crimping fixture needed for a High Speed CV Joint or Boot Kit. Use it for finding what Boot Kit is used for a CV Joint or even when you want to know what spline to use when making a driveshaft assembly. High Speed Crimping Replacement High Speed CV Joint Kits Fixtures Splines CV Boot Kits B TU B B C *** *** TV A TW A B D TW D A B *** *** *** *** A B *** B B C CF A B 457B-CF B B C TR B C *** B *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** TN *** *** *** *** C *** *** *** A *** *** *** A 26

27 MANUFACTURER OF DRIVELINE COMPONENTS TH AVENUE ROCKFORD, ILLINOIS PHONE (815) FAX (815) RockfordDriveLine.com

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