Body. The Tough Bed liner material has special service requirements. If repairs are required, refer to Pickup Bed Side Panelin this section.

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1 GENERAL PROCEDURES: FRAME REP... DESCRIPTION AND OPERATION: BODY DIAGRAMS (BODY REPAIRS) Body Repairs 2013 F 250, 350, 450, 550 Super Duty DESCRIPTION AND OPERATION Procedure revision date: 07/16/2013 Body WARNING: Collision damage repair must conform to the instructions contained in this workshop manual. Replacement components must be new, genuine Ford Motor Company parts. Recycled, salvaged, aftermarket or reconditioned parts (including body parts, wheels or safety restraint components) are not authorized by Ford. Departure from the instructions provided in this manual, including alternate repair methods or the use of substitute components, risks compromising crash safety. Failure to follow these instructions may adversely affect structural integrity and crash safety performance, which could result in serious personal injury to vehicle occupants in a crash. The body consists of the following: Body on frame design, front frame section constructed of hydro formed rails Cab forward design Unique front structure constructed of hydro formed, High Strength Low Alloy (HSLA) 350 steel rails A pillar and cowl side structure integrated with new front structure rails Magnesium upper radiator support HSLAsteel lower radiator support Lightweight steel welded panel construction Bolted, removable front fenders, hinged doors, tailgate and hood A standard 2 door regular cab or optional 4 door SuperCab and 4 door Crew Cab Standard 1.98 m (6.5 ft) or optional 2.44 m (8 ft) pickup bed length 2.44 m (8 ft) and 1.98 m (6.5 ft) pickup beds available with optional Dual Rear Wheels (DRW) configuration DRWpickup box fender flair constructed of polyurethane Reinforced Reaction Injection Mold Material (RRIM) Hood and front fenders constructed of dent resistant high strength steel F 250/450 pickup(s) available with the following wheelbase lengths. Pickups are configured on wide frame platform except as indicated: 3,480 mm (137 in) F 250/350 regular cab, long box 3,607 mm (142 in) F 250/350 SuperCab, short box 3,962 mm (156 in) F 250/350 Crew Cab, short box 4,014 mm (158 in) F 250/350 SuperCab, long box 4,369 mm (172 in) F 250/350 Crew Cab, long box 4,470 mm (176 in) F 450 Crew Cab, narrow frame F chassis cab(s) available with the following wheelbase lengths: 3,581 mm (141 in) F 350/450 chassis cab, narrow frame 4,115 mm (162 in) F 350/550 chassis cab, narrow frame 4,191 mm (165 in) F 350/550 chassis cab, narrow frame 4,470 mm (176 in) F 350/550 chassis cab, narrow frame 4,795 mm (189 in) F 350/550 chassis cab, narrow frame 5,085 mm (200 in) F 450/550 chassis cab, narrow frame 5,105 mm (201 in) F 450/550 chassis cab, narrow frame Bolt on front and rear bumpers Optional flexgate tailgate with integrated pull out step Structural adhesive used in roof reinforcements, cab back panel and pickup box wheelhouse outer to inner panel Sound deadener material applied to floor pan(s) Pickups available with Tough Bed liner material The Tough Bed liner material has special service requirements. If repairs are required, refer to Pickup Bed Side Panelin this section. For dimensional information, refer to the following illustrations. Body Margins NOTE:Dimensions apply to all cab and box styles unless otherwise indicated. Dimensions apply to right and left side. 1/21

2 Item Description Specification Flushness Specification 1 Grille opening panel to bumper 26 mm (1.02 in) ± 6.0 mm (0.23 in) 2 Hood to grille 5.5 mm (0.22 in) ± 3.0 mm (0.118 in) 3 Headlamp to hood 10.5 mm (0.413 in) ± 3.0 mm (0.11 in) 4 Headlamp to grille 8.0 mm (0.31 in) ± 5.0 mm (0.20) 5 Fender to hood 4.2 mm (0.165 in) ± 2.0 mm (0.078 in) 3.0 mm (0.118 in) ± 3.0 mm (0.118 in) 4.3 mm (0.169 in) ± 2.5 mm (0.098 in) 6 Headlamp to fender 3.0 mm (0.11 in) ± 2.0 mm (0.07 in) 0.0 mm ( in) ± 2.0 mm (0.078 in) 7 Fender to door 5.0 mm (0.19 in) ± 2.5 mm (0.098 in) 8 Front door to A pillar 8.0 mm (0.31 in) ± 2.0 mm (0.07 in) 0.0 mm ( in) ± 2.5 mm (0.098 in) 9 Front and rear door to roof 5.0 mm (0.19 in) ± 2.0 mm (0.07 in) 10 Front door to corner panel (regular cab) front door to rear door (SuperCab, Crew Cab) 7.0 mm (0.275 in) ± 2.5 mm (0.098 in) 11 Rear door to corner panel 5.0 mm (0.20 in) ± 2.5 mm (0.098 in) (Crew Cab) 6.0 mm (0.236 in) ± 3.0 mm (0.118 in) (SuperCab) 0.0 mm ( in) ± 3.0 mm (0.118 in) 0.0 mm ( in) ± 3.0 mm (0.118 in) Body Margins 2/21

3 Item Description Specification Flushness Specification 12 Tailgate to bumper 32.0 mm (1.25 in) ± 6.0 mm (0.23 in) 13 Tail lamp assembly to tailgate 6.0 mm (0.23 in) ± 3.5 mm (0.13 in) 1.5 mm (0.059 in) ± 3.0 mm (0.118 in) 14 Tailgate to box 5.0 mm (0.19 in) ± 3.5 mm (0.13 in) 0.9 mm (0.035 in) ± 2.0 mm (0.078 in) 15 Tail lamp to box 2.0 mm (0.07 in) ± 2.0 mm (0.07 in) Underhood Dimensions Front Structure Dimensions NOTICE: The front structure rails cannot be sectioned and must be serviced at the original factory seam locations or as an assembly if damaged. It is mandatory that the replacement section be installed as delivered at the original factory seam locations or collision energy management can be compromised. 3/21

4 NOTE:Front structure to A pillar seams require sealing after installation. For additional information, refer to Sealersin this section. Body Side Dimensions Regular Cab 4/21

5 SuperCab 5/21

6 Crew Cab 6/21

7 Tailgate Opening Dimensions Dimensions apply to all pickup box styles. Frame and Underbody Dimensions NOTE:A structural frame rail service kit is available for this vehicle. Refer to the included instruction sheet for installation guidelines, and Frame Membersin this section. Frame Dimensions Pickup, 3,480 mm (137 in) Wheelbase 7/21

8 Frame Datum Height Pickup, 3,480 mm (137 in) Wheelbase Frame Dimensions Pickup, 3,607 mm (142 in) Wheelbase, F 250/350, Wide Frame 8/21

9 Frame Datum Height Pickup, (142 in) Wheelbase, F 250/350, Wide Frame Frame Dimensions Pickup, 3962 mm (156 in) Wheelbase, F250/350, Wide Frame 9/21

10 Frame Datum Height Pickup, 3962 mm (156 in) Wheelbase, F250/350, Wide Frame Frame Dimensions Pickup, 4,013 mm (158 in) Wheelbase, F 250/350, Wide Frame 10/21

11 Frame Datum Height Pickup, 4013 mm (158 in) Wheelbase Frame Dimensions 3,581 mm (141 in) Wheelbase, F 350/450 Chassis Cab, Narrow Frame 11/21

12 Frame Datum Height 3,581 mm (141 in) Wheelbase, F 350/450 Chassis Cab, Narrow Frame Frame Dimensions 4,115 mm (162 in) Wheelbase, Chassis Cab 12/21

13 Frame Datum Height 4,115 mm (162 in) Wheelbase, Chassis Cab Frame Dimensions 4191 mm (165 in) Wheelbase, Chassis Cab 13/21

14 Frame Datum Height 4191 mm (165 in) Wheelbase, Chassis Cab Frame Dimensions Pickup, 4,369 mm (172 in) Wheelbase 14/21

15 Frame Datum Height Pickup, 4,369 mm (172 in) Wheelbase Frame Dimensions 4,470 mm (176 in) Wheelbase, F Chassis Cab 15/21

16 Frame Datum Height Chassis Cab, 4,470 mm (176 in) Wheelbase, Chassis Cab Frame Dimensions 4724 mm (186 in) Wheelbase, Chassis Cab 16/21

17 Frame Datum Height 4,724 mm (186 in) Wheelbase, Chassis Cab Frame Dimensions 4,801 mm (189 in) Wheelbase, Chassis Cab 17/21

18 Frame Datum Height 4,801 mm (189 in) Wheelbase, Chassis Cab Frame Dimensions 5,080 mm (200 in) Wheelbase, Chassis Cab 18/21

19 Frame Datum Height 5,080 mm (200 in) Wheelbase, Chassis Cab Frame Dimensions 5105 mm (201 in) Wheelbase, Chassis Cab 19/21

21 This publication contains material that is reproduced and distributed under a license from Ford Motor Company. No further reproduction or distribution of the Ford Motor Company material is allowed without the express written permission of Ford Motor Company. Copyright Service Repair Solutions, Inc. 21/21

2008 Crown Victoria/Grand Marquis Workshop Manual. REMOVAL AND INSTALLATION Procedure revision date: 01/25/2010

SECTION 501-35: Body Repairs 2008 Crown Victoria/Grand Marquis Workshop Manual REMOVAL AND INSTALLATION Procedure revision date: 01/25/2010 Ballistic Door Panel Special Tool(s) Heavy Duty Riveter 501-D011