Body Builders Layout Book
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- Brandon Wade
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1 1 INDEX Page Model Lineup Dimensional Data Regular Cab SuperCab 8-9 SuperCrew Styleside Pickup Box Axle / Tire / Vehicle Height Data Regular Cab & SuperCab 14 SuperCrew 15 Tire & Wheel Data 16 Front Surface Area Worksheet 17 Seat Track & H-Point 18
2 2 Cab Style/ Drive/WB (in.) Regular Cab 4x2 122 Regular Cab 4x4 122 Regular Cab 4x2 141 Regular Cab 4x4 141 Engine Max. GVWR (lbs.) Max. Payload (lbs.) (1) MODEL LINEUP REGULAR CAB Max. OPT/ARC Max. GAWR (lbs.) (3) Base Curb Weight (lbs.) Weight (lbs.) (2) Front Rear Front Rear Total 3.3L PFDI / L EcoBoost / L Ti-VCT / L Ti-VCT / L EcoBoost / L Ti-VCT / L PFDI / L EcoBoost / L EcoBoost (4) / L Ti-VCT / L EcoBoost / L Ti-VCT (5) / L Ti-VCT (6) / L EcoBoost (5) / L EcoBoost (6) / L PFDI / L EcoBoost / L EcoBoost (4) / L Ti-VCT / L EcoBoost / L Ti-VCT (5) / L Ti-VCT (6) / L EcoBoost (5) / L EcoBoost (6) / (Cont'd next page)
3 3 Cab Style/ Drive/WB (in.) SuperCab 4x2 145 SuperCab 4x4 145 SuperCab 4x2 164 SuperCab 4x4 164 Engine Max. GVWR (lbs.) Max. Payload (lbs.) (1) MODEL LINEUP SUPERCAB Max. OPT/ARC Max. GAWR (lbs.) (3) Base Curb Weight (lbs.) Weight (lbs.) (2) Front Rear Front Rear Total 3.3L PFDI / L EcoBoost / L EcoBoost (4) / L Ti-VCT / L EcoBoost / L PFDI / L EcoBoost / L EcoBoost (4) / L Ti-VCT / L EcoBoost / L EcoBoost / L EcoBoost (4) / L Ti-VCT / L EcoBoost / L Ti-VCT (5) / L Ti-VCT (6) / L EcoBoost (5) / L EcoBoost (6) / L Ti-VCT / L EcoBoost / L Ti-VCT (5) / L Ti-VCT (6) / L EcoBoost (5) / L EcoBoost (6) / (Cont'd next page)
4 4 Cab Style/ Drive/WB (in.) SuperCrew 4x2 145 SuperCrew 4x4 145 SuperCrew 4x2 157 SuperCrew 4x4 157 Engine Max. GVWR (lbs.) Max. Payload (lbs.) (1) MODEL LINEUP SUPERCREW Max. OPT/ARC Max. GAWR (lbs.) (3) Base Curb Weight (lbs.) Weight (lbs.) (2) Front Rear Front Rear Total 3.3L PFDI / L EcoBoost / L EcoBoost (4) / L Ti-VCT / L EcoBoost (7) / L EcoBoost / L PFDI / L EcoBoost / L EcoBoost (4) / L Ti-VCT / L EcoBoost (7) / L EcoBoost / L EcoBoost / L EcoBoost (4) / L Ti-VCT / L EcoBoost / L Ti-VCT (5) / L Ti-VCT (6) / L EcoBoost (5) / L EcoBoost (6) / L Ti-VCT / L EcoBoost / L Ti-VCT (5) / L Ti-VCT (6) / L EcoBoost (5) / L EcoBoost (6) / (Cont'd next page)
5 5 MODEL LINEUP FOOTNOTES (1) Load rating represents maximum allowable weight of people, cargo and body equipment and is reduced by optional equipment weight. (2) OPT/ARC Weight is the maximum allowable weight for regular production options (OPT) and aftermarket equipment Accessory Reserve Capacity (ARC) for models with standard equipment and the engine/transmission combination indicated. (3) Gross Axle Weight Rating (GAWR) is determined by the rated capacity of the minimum component of the axle system (axle, computer-selected springs, wheels, tires) of a specific vehicle. Front and rear GAWRs will, in all cases, sum to a number equal to or greater than the GVWR for the particular vehicle. Maximum loaded vehicle (including passengers, equipment and payload) cannot exceed the GVWR. (4) Ratings based on 2.7L EcoBoost V6 Payload Package (622). (5) Ratings based on 17 tire/wheel. Refer to Heavy-Duty Payload Package (627) for details. (6) Ratings based on 18 tire/wheel. Refer to Heavy-Duty Payload Package (627) for details. (7) Limited model. NOTE: See the Truck Payload section in the Source Book Appendices or on esourcebook for optional equipment weights.
6 H769 8
7 7 DIMENSIONAL DATA REGULAR CAB (Cont'd) CHASSIS PICKUP BODY CAB * CODE H103 DESCRIPTION 122.4" WB 141.1" WB 4x2 4x4 4x2 4x [12.4] [13.1] [12.0] [13.7] H105 BOTTOM OF REAR BUMPER VALANCE TO H704 TOP OF PICKUP BOX FLOOR (HIGHEST 277 H701 FRONT BUMPER HEIGHT CURB [20.6] [22.7] [20.7] [22.4] POINT) TO C L OF FUEL FILLER DOOR [10.9] W/ VALENCES H106C APPROACH CURB (DEGREES) H705 REAR BUMPER HEIGHT 233 W [9.2] H107C DEPARTURE CURB (DEGREES) H769 TOP OF PICKUP BOX FLOOR (HIGHEST 1113 W410 VEHICLE WIDTH (TAKEN AT BOTTOM OF BUMPER) POINT) TO TOP OF C L OF REAR [43.8] (MAX W/ STANDARD MIRRORS) [96.8] AXLE H147C RAMP BREAKOVER CURB W410 VEHICLE WIDTH (MAX W/ OPTIONAL (DEGREES) L504 CAB TO PICKUP BOX 16 TRAILER TOW MIRRORS) [105.9] L101 WHEELBASE [0.6] W702 FRONT BUMPER WIDTH 1946 [122.4] [141.1] L551 BOX OVERALL LENGTH TO OPEN [76.6] TAILGATE (MINIMUM) L103 VEHICLE LENGTH [104.3] [123.0] * Common cab dimensions between & WB [209.3 [227.9] L558 C L OF REAR AXLE TO C L OF FUEL FILLER 505 L104 FRONT OVERHANG DOOR [19.9] 959 (NO LICENSE PLATE BRACKET) [37.8] L559 LENGTH OF OPEN TAILGATE 543 L105 REAR OVERHANG 1247 [21.4] L403 L404 L700 L705 W703 W704 BOTTOM OF FRONT BUMPER VALANCE TO CURB FRONT OF BUMPER TO BACK OF CAB CAB TO C L OF REAR AXLE C L OF FRONT AXLE TO BACK OF CAB C L OF REAR AXLE TO REAR END OF FRAME FRAME RAIL WIDTH REAR FRAME WIDTH [49.1] 3087 [121.5] [38.6] [57.3] 2128 [83.8] [41.1] [41.1] 68 [2.7] 964 [38.0] CODE DESCRIPTION 122.4" WB 141.1" WB NOMINAL CARGO BODY SIZE 6.5 FT 8 FT ` CODE DESCRIPTION 4x2 4x4 H122 WINDSHIELD ANGLE (DEGREES) VEHICLE BODY WIDTH (MAX W/O MIRRORS) [13.5] [13.5] 2030 [79.9] NOTE [ ] DIMENSIONS ARE INCHES.
8 H769 8
9 9 DIMENSIONAL DATA SUPERCAB (Cont'd) CHASSIS PICKUP BODY CAB * CODE H103 DESCRIPTION 145" WB 163.7" WB 4x2 4x4 4x2 4x [12.2] [13.7] [12.2] [13.9] H105 BOTTOM OF REAR BUMPER VALANCE TO H704 TOP OF PICKUP BOX FLOOR (HIGHEST 277 H701 FRONT BUMPER HEIGHT CURB [20.0] [21.9] [20.4] [21.7] POINT) TO C L OF FUEL FILLER DOOR [10.9] W/ VALENCES H106C APPROACH CURB (DEGREES) H705 REAR BUMPER HEIGHT 233 W [9.2] H107C DEPARTURE CURB (DEGREES) H769 TOP OF PICKUP BOX FLOOR (HIGHEST 1118 W410 VEHICLE WIDTH (TAKEN AT BOTTOM OF BUMPER) POINT) TO TOP OF C L OF REAR [44.0] (MAX W/ STANDARD MIRRORS) [96.8] AXLE H147C RAMP BREAKOVER CURB W410 VEHICLE WIDTH (MAX W/ OPTIONAL (DEGREES) L504 CAB TO PICKUP BOX 16 TRAILER TOW MIRRORS) [105.9] L101 WHEELBASE [0.6] W702 FRONT BUMPER WIDTH 1946 [145.0] [163.7] L551 BOX OVERALL LENGTH TO OPEN [76.6] TAILGATE (MINIMUM) L103 VEHICLE LENGTH [104.3] [123.0] * Common cab dimensions between 145 & WB [231.9] [250.5] L558 C L OF REAR AXLE TO C L OF FUEL FILLER 505 L104 FRONT OVERHANG DOOR [19.9] 959 (NO LICENSE PLATE BRACKET) [37.8] L559 LENGTH OF OPEN TAILGATE 543 L105 REAR OVERHANG 1247 [21.4] L403 L404 L700 L705 W703 W704 BOTTOM OF FRONT BUMPER VALANCE TO CURB FRONT OF BUMPER TO BACK OF CAB CAB TO C L OF REAR AXLE C L OF FRONT AXLE TO BACK OF CAB C L OF REAR AXLE TO REAR END OF FRAME FRAME RAIL WIDTH REAR FRAME WIDTH [49.1] 3661 [144.1] [38.6] [57.3] 2702 [106.4] [41.1] [41.1] 68 [2.7] 964 [38.0] CODE DESCRIPTION 145" WB 163.7" WB NOMINAL CARGO BODY SIZE 6.5 FT 8 FT ` CODE DESCRIPTION 4x2 4x4 H122 WINDSHIELD ANGLE (DEGREES) VEHICLE BODY WIDTH (MAX W/O MIRRORS) [13.5] [13.5] 2030 [79.9] NOTE [ ] DIMENSIONS ARE INCHES.
10 H769 8
11 11 DIMENSIONAL DATA SUPERCREW (Cont'd) CHASSIS PICKUP BODY CAB * CODE H103 DESCRIPTION 145" WB 156.8" WB 4x2 4x4 4x2 4x [12.0] [13.6] [11.8] [13.5] H105 BOTTOM OF REAR BUMPER VALANCE TO H704 TOP OF PICKUP BOX FLOOR (HIGHEST 277 H701 FRONT BUMPER HEIGHT CURB [19.9] [21.9] [20.5] [22.0] POINT) TO C L OF FUEL FILLER DOOR [10.9] W/ VALENCES H106C APPROACH CURB (DEGREES) H705 REAR BUMPER HEIGHT 233 W [9.2] H107C DEPARTURE CURB (DEGREES) H769 TOP OF PICKUP BOX FLOOR (HIGHEST 1118 W410 VEHICLE WIDTH (TAKEN AT BOTTOM OF BUMPER) POINT) TO TOP OF C L OF REAR [44.0] (MAX W/ STANDARD MIRRORS) [96.8] AXLE H147C RAMP BREAKOVER CURB W410 VEHICLE WIDTH (MAX W/ OPTIONAL (DEGREES) L504 CAB TO PICKUP BOX 16 TRAILER TOW MIRRORS) [105.9] L101 WHEELBASE [0.6] W702 FRONT BUMPER WIDTH 1946 [145.0] [156.8] L551 BOX OVERALL LENGTH TO OPEN [76.6] TAILGATE (MINIMUM) L103 VEHICLE LENGTH [92.5] [104.3] * Common cab dimensions between 145 & WB [231.9] [243.7] L558 C L OF REAR AXLE TO C L OF FUEL FILLER 505 L104 FRONT OVERHANG DOOR [19.9] 959 (NO LICENSE PLATE BRACKET) [37.8] L559 LENGTH OF OPEN TAILGATE 543 L105 REAR OVERHANG 1247 [21.4] L403 L404 L700 L705 W703 W704 BOTTOM OF FRONT BUMPER VALANCE TO CURB FRONT OF BUMPER TO BACK OF CAB CAB TO C L OF REAR AXLE C L OF FRONT AXLE TO BACK OF CAB C L OF REAR AXLE TO REAR END OF FRAME FRAME RAIL WIDTH REAR FRAME WIDTH [49.1] 3961 [155.9] [26.8] [38.6] 3002 [118.2] [41.1] [41.1] 68 [2.7] 964 [38.0] CODE DESCRIPTION 145" WB 156.8" WB NOMINAL CARGO BODY SIZE 5.5 FT 6.5 FT ` CODE DESCRIPTION 4x2 4x4 H122 WINDSHIELD ANGLE (DEGREES) VEHICLE BODY WIDTH (MAX W/O MIRRORS) [13.5] [13.5] 2030 [79.9] (Cont'd next page)
12 8
13 13 DIMENSIONAL DATA STYLESIDE PICKUP BOX (Cont'd) PICKUP BOX CODE DESCRIPTION 5.5' STYLESIDE 6.5' STYLESIDE 8' STYLESIDE H503 CARGO BODY HEIGHT W/ MOLDING [21.4] [21.4] [21.4] H503A CARGO BODY HEIGHT WITHOUT MOLDING [21.0] [21.0] [21.0] H504 WHEELHOUSE HEIGHT [9.1] [9.1] [9.1] L505 CARGO BODY FLOOR [67.1] [78.9] [97.6] L506 CARGO BODY TOP (BELT) [65.4] [77.2] [95.9] L507 CARGO BODY OVERALL LENGTH (INCLUDES TAILGATE HANDLE BEZEL) [77.1] [88.9] [107.5] L553 INSIDE FRONT OF BOX TO C L OF STAKE # [1.9] [1.9] [1.9] L554 C L OF STAKE #1 TO C L OF STAKE # [61.0] [72.8] [46.3] L555 C L OF STAKE #1 TO C L OF STAKE #3 NA NA 2324 NA NA [91.5] L556 STAKE POCKET SIZE (L x W) 58 x x x 43 [2.3 x 1.7] [2.3 x 1.7] [2.3 x 1.7] W201 CARGO WIDTH AT WHEELHOUSE [50.6] [50.6] [50.6] W203 REAR OPENING WIDTH AT FLOOR [60.3] [60.3] [60.3] W204 REAR OPENING TOP (BELT) [60.3] [60.3] [60.3] W500B CARGO BODY MAXIMUM INSIDE FLOOR [65.2] [65.2] [65.2] W502A CARGO BODY MAXIMUM INSIDE C L OF REAR AXLE [66.4] [66.4] [66.4] V5 CARGO VOLUME - LITERS [CU.FT.] [52.8] [62.3] [77.4] NOTE [ ] DIMENSIONS ARE INCHES.
14 14 AXLE / TIRE / VEHICLE HEIGHT DATA REGULAR CAB & SUPERCAB CH FRONT WHEEL LOAD FLOOR REAR AXLE AA BB CC K REAR AXLE F GROUND R LH MINIMUM LOADED RADIUS FW/RW Model WB inches GVWR pounds Base Tire F Front Wheel to Bottom of Frame (1)(2) Base Curb Weight Loaded Spring Rating R Rear Wheel to Bottom of Frame (1)(2) Base Curb Weight Loaded Spring Rating LH (1)(2) CH (1)(2) Empty Loaded Empty Loaded K AA BB CC FW RW Regular Cab 4x P245/70R [19.2] 476 [18.7] 439 [17.3] 437 [17.2] 638 [25.1] 640 [25.2] 520 [20.5] 520 [20.5] 865 [34.1] 867 [34.1] 724 [28.5] 724 [28.5] 1918 [75.5] 1907 [75.1] 1830 [72.0] 1829 [72.0] 147 [5.8] 147 [5.8] 246 [9.7] 246 [9.7] 775 [30.5] 775 [30.5] 351 [13.7] 351 [13.7] Regular Cab 4x P265/70R [20.1] 520 [20.5] 485 [19.1] 483 [19.0] 683 [26.9] 684 [26.9] 567 [22.3] 567 [22.3] 916 [36.1] 912 [35.9] 770 [30.3] 771 [30.4] 1954 [76.9] 1952 [76.9] 1876 [73.9] 1874 [73.8] 167 [6.6] 167 [6.6] 272 [10.7] 272 [10.7] 805 [31.7] 805 [31.7] 359 [14.1] 359 [14.1] SuperCab 4x P245/70R [18.8] 478 [18.8] 437 [17.2] 434 [17.1] 628 [24.7] 639 [25.2] 520 [20.5] 516 [20.3] 851 [33.5] 862 [33.9] 725 [28.5] 720 [28.3] 1917 [75.5] 1917 [75.5] 1834 [72.2] 1830 [72.0] 147 [5.8] 147 [5.8] 246 [9.7] 246 [9.7] 775 [30.5] 775 [30.5] 351 [13.7] 351 [13.7] SuperCab 4x P265/70R [20.4] 520 [20.5] 482 [19.0] 480 [18.9] 673 [26.5] 673 [26.5] 567 [22.3] 563 [22.2] 897 [35.3] 894 [35.2] 771 [30.4] 766 [30.2] 1960 [77.2] 1955 [77.0] 1880 [74.0] 1876 [73.9] 167 [6.6] 167 [6.6] 272 [10.7] 272 [10.7] 805 [31.7] 805 [31.7] 359 [14.1] 359 [14.1] (1) The Height Data shown represents dimensions of a base/standard vehicle with no options. Actual height may vary due to production tolerances. (2) Vehicle ride heights are given at tire minimum loaded radius Content Shown Content Pending NOTE [ ] DIMENSIONS ARE INCHES.
15 15 AXLE / TIRE / VEHICLE HEIGHT DATA SUPERCREW CH FRONT WHEEL REAR AXLE LOAD FLOOR AA BB CC K REAR AXLE F GROUND R LH MINIMUM LOADED RADIUS FW/RW Model WB inches GVWR pounds Base Tire F Front Wheel to Bottom of Frame (1)(2) Base Curb Weight Loaded Spring Rating R Rear Wheel to Bottom of Frame (1)(2) Base Curb Weight Loaded Spring Rating LH (1)(2) CH (1)(2) Empty Loaded Empty Loaded K AA BB CC FW RW SuperCrew 4x P245/70R [18.6] 470 [18.5] 436 [17.2] 435 [17.1] 625 [24.6] 637 [25.1] 520 [20.5] 516 [20.3] 848 [33.4] 862 [33.9] 725 [28.5] 719 [28.3] 1919 [75.6] 1922 [75.7] 1835 [72.2] 1831 [72.1] 147 [5.8] 147 [5.8] 246 [9.7] 246 [9.7] 775 [30.5] 775 [30.5] 351 [13.7] 351 [13.7] SuperCrew 4x P265/70R [20.2] 514 [20.2] 482 [19.0] 481 [18.9] 669 [26.3] 677 [26.7] 567 [22.3] 563 [22.2] 893 [35.2] 902 [35.5] 771 [30.4] 766 [30.2] 1962 [77.2] 1964 [77.3] 1881 [74.1] 1878 [73.9] 167 [6.6] 167 [6.6] 272 [10.7] 272 [10.7] 805 [31.7] 805 [31.7] 359 [14.1] 359 [14.1] (1) The Height Data shown represents dimensions of a base/standard vehicle with no options. Actual height may vary due to production tolerances. (2) Vehicle ride heights are given at tire minimum loaded radius Content Shown Content Pending NOTE [ ] DIMENSIONS ARE INCHES.
16 16 TIRE & WHEEL DATA TIRE DATA Size Rim Width (in.) Section Width (in.) Static Loaded Radius (in.) 245/70R17 110T A/S BSW /70R17 115T A/T OWL /60R18 110T A/S BSW /60R18 110T A/S BSW /65R18 116T A/T OWL /55R20 113H A/S BSW /55R20 113T A/T OWL /55R20 113T A/T BSW LT245/70R17 114S A/T BSW LT275/65R18 113S A/T OWL WHEEL DATA Wheel Type Wheel Size (in.) Inset (in./mm) No. of Studs Bolt Circle (in./mm) Maximum Wheel Capacity Load (lbs.) Silver Steel (Heavy-duty Payload Package) 17 x / / Silver Steel 17 x / / Silver Painted Aluminum 17 x / / spoke Machined Aluminum 18 x / / Silver Heavy-duty Payload Package 18 x / / Machined Aluminum 18 x / / Chrome-like PVD 18 x / / Machined Aluminum w/painted Pockets 20 x / / Aluminum 20 x / / spoke Premium Painted Aluminum 20 x / / Chrome-like PVD Aluminum 20 x / / Polished Aluminum 20 x / /
17 17 FRONT SURFACE AREA WORKSHEET A = BOX HEIGHT IN INCHES B = BOX WIDTH IN INCHES B TO FIND FRONT SURFACE AREA IN SQ INCHES (A X B) = TO FIND FRONT SURFACE AREA IN SQ FEET ((A X B) / 144) = A IN REF IN REF IN REF TOP OF FRAME TOP OF FRAME BELOW FRAME SHADED AREA EQUALS MIRROR SHADED AREA EQUALS / (25.4 X 25.4) = SQ. IN. ( X 2) / (25.4 X 25.4) = SQ. IN / (12 X 12) = SQ. FT / (12 X 12) = SQ. FT. TOTAL SHADED AREA EQUALS / (25.4 X 25.4) = SQ. IN / (12 X 12) = SQ. FT. NOTE [ ] DIMENSIONS ARE INCHES.
18 18 SEAT TRACK & H-POINT DATA B A X H-POINT TRAVEL LINE SgRP B X A H-POINT TRAVEL ZONE SgRP 90 C SEAT TRACK Y D 90 C E G F SEAT TRACK Y H D SEAT ATTACHMENT POINT TO FLOOR CENTERLINE OF BOLT FRONT LH DRIVER SEAT SEAT ATTACHMENT POINT TO FLOOR CENTERLINE OF BOLT FRONT LH DRIVER SEAT FRONT OF VEHICLE 2-WAY SEATS FRONT OF VEHICLE MULTI-WAY SEATS Seat Model 2-Way Seat 8-Way Seat 10-Way Seat SEAT TRAVEL DATA Seat Dimensions A B C D E F 393 [15.5] 354 [13.9] 354 [13.9] 138 [5.4] 98 [3.9] 98 [3.9] 318 [12.5] 350 [13.8] 350 [13.8] Seat Track Angle To Top Of Frame = [12.0] 339 [13.3] 339 [13.3] 158 [6.2] 158 [6.2] 413 [16.3] 413 [16.3] SgRP Location G H X Y 287 [11.3] 287 [11.3] 276 [10.9] 276 [10.9] 317 [12.5] 317 [12.5] 317 [12.5] 311 [12.2] 311 [12.2] 311 [12.2] NOTE [ ] DIMENSIONS ARE INCHES.
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