4. BODY REPAIR. White Body. Without sunroof. With sunroof BODY REPAIR ACTYON SM CHANGED BY EFFECTIVE DATE AFFECTED VIN

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1 White Body Without sunroof With sunroof

2 Body Dimensions Side Structure Complete Unit: mm INT EXT REPAIR

3 Engine Compartment Unit: mm

4 Front End Unit: mm INT REPAIR EXT

5 Windshield Glass Mounting Panel Unit: mm

6 Tailgate Unit: mm INT REPAIR EXT

7 Body Gaps Gap between fender and cowl top cover Permissible Gap: Approx. 2 mm Closely adhered against windshield (no coming-off) Especially, any coming-off between cowl grille end and windshield glass end is not permissible. Permissible Gap: 0 mm Permissible Gap: 4.0 ± 0.5 mm Permissible Gap: 1.5 ± 0.5 mm Seal should not be protruded and rolled. Gap between hood and front bumper Permissible Gap: Approx. 5mm * No gap between hood and hood garnish permissible. Difference between both fenders: below 1 mm Permissible Gap: Approx. 3.8 mm Permissible Gap: Approx. 3.9 mm Permissible Gap: Less than approx. 5 mm Permissible Gap: Approx. 4 mm Permissible Gap: Approx. 0.5 ~ 1 mm Gap between headlamp extension cover and front bumper Permissible Gap: Approx. 3 mm Difference between headlamp and hood: below 1.5 mm Seal should not be protruded and rolled. Permissible Gap: Approx. 2 mm Difference between both sides: below 1 mm

8 INT Gap between sunroof and roof panel Permissible Gap: Approx. 4 mm REPAIR EXT Gap between tailgate and tailgate glass Permissible Gap: Approx. 4 mm Gap between rear door and front door frame Permissible Gap: 0 mm Permissible Gap: 4.0 ± 0.5 mm Gap between quarter glass moulding and rear door frame Permissible Gap: Approx. 3.5 mm Difference: below 1 mm No gap permissible Permissible Gap: Approx. 4 mm Gap between rear door and front door Permissible Gap: Approx. 4 mm Permissible Gap: Approx. 5.4 mm Gap between tailgate panel and rear bumper moulding Gap between rear door and side outer panel Permissible Gap: Approx. 3 mm Permissible Gap: Approx. 3 mm Gap between tailgate panel and rear combination lamp

9 Door Components (Including Engine Hood) Front Door front door Hinge assembly - front door, upper Hinge assembly - front door, lower Handle assembly - door outside handle mounting Checker assembly - front door Nut Nut assembly - door outside handle mounting - flange Overslam bumper - door striker mounting Door striker Door striker shim Inside handle assembly - front door Door outside handle rod - door latch mounting Clip - door inside rod Cable assembly - front door safety lock knob Cable assembly - front door inside handle Cable holder Door latch and cable assembly Cap - Door inside handle

10 REPAIR EXT INT Glass run - front door window Regulator - front door power window Motor assembly - power window, front Trim assembly - front door Weather strip - front door trim Cap - front door trim Cap - door trim, center Clip Bezel - front door, center armrest, front door trim Lens - door courtesy lamp Bracket - front door pull handle mounting Grommet

11 Rear Door rear door Hinge assembly - rear door Handle assembly - rear door, outside Hinge assembly - door Nut Nut assembly - Door outside handle mounting Rear door checker assembly - flange Overslam bumper Clip - Door inside rod Handle assembly - rear door, Outside Door striker Door striker shim Label - child safety Door outside handle rod Cable assembly - rear door safety lock knob Cable assembly - rear door inside coupled Cable holder Cap - Door inside handle Door latch and cable assembly

12 INT Glass run - rear door window EXT Channel assembly Nut REPAIR - serrated Rear power window motor Regulator - rear door power window Nut Trim assembly - rear door Weather strip - rear door trim Cap - rear door trim armrest, rear door trim Bezel - rear door, center Cap - door trim, center Clip Grommet Bracket - rear door pull handle mounting

13 Tailgate Hinge assembly - tailgate Hinge assembly - tailgate Nut Nut Panel assembly - tailgate - rivet Trim assembly - tailgate, upper Seal lower - tailgate Bracket - tailgate, lower Cap - tailgate lower cover Clip - trim mounting Trim assembly - tailgate, lower Clip Strap assembly - tailgate, lower Bracket - strap mounting Nut Cover - strap Grommet - screw

14 EXT INT Weather strip - Tailgate opening REPAIR Lifter assembly Ball stud Bumper assembly - guide body, side Bumper assembly - guide tailgate, side Rod - actuator Latch assembly - tailgate Actuator assembly - door lock Clip - rod Tailgate striker Tailgate striker shim

15 Engine Hood Hood hinge Scrivet Grille assemble - Cowl Grille assemble - Cowl Hood panel assembly Sill assembly - hood rear Hood hinge Fastener - hood insulator pad Hood insulator Clip - Hood stay rod Rod assembly - Hood stay Sill assembly - hood front sub Bumper - trunk lid overslam Nut Bracket - Hood stay rod mounting Retainer - Hood stay rod Handle assembly - hood latch release Bumper - hood guide Hood latch assembly Cable assembly - hood latch release Clip

16 Body Panels Firewall, Fender and Front End INT front apron Member - cowl side upper dash & cowl EXT REPAIR Member - cowl side upper Bracket - fender mounting Panel Assembly - Front End Member assembly - headlamp, upper Member assembly - front end, upper Member assembly - headlamp, upper front apron cowl side inner Member assembly - front end, center Panel - front end Pad - fender mounting sealing front end, inner Bracket - fender mounting Panel - fender

17 Floor Panels Front Floor Member assembly - body mounting No. 3 Member assembly - front seat mounting, rear Bracket - center support Member assembly - front seat mounting, front Bracket - rear seat front mounting Bracket - rear seat front mounting Panel - front floor Member assembly - front seat mounting Member assembly - front seat mounting, front Bracket - TCU & TCCU mounting Member assembly - body mounting No. 2 Member assembly - body mounting No. 2 side sill, inner

18 INT Rear Floor EXT Extension - rear floor, side REPAIR Panel - rear floor, end Panel - rear floor Extension - rear floor, side Cross member assembly - rear floor, corner back, outer ross member assembly - rear floor No. 4 Cross member assembly - rear floor No. 4, lower Member assembly - rear floor Panel Cross member assembly - rear floor No. 3, lower Extension assembly - rear floor, corner Cross member assembly - rear floor No. 2, lower Cross member assembly - rear floor No. 1, lower Member assembly - rear floor

19 Engine Mounting Bracket Transmission Side Bracket - engine mounting, rear Cross member assembly - T/M mounting Insulator - engine mounting, rear Nut Insulator - engine mounting, front Tightening torque: 62 ~ 93 Nm Washer Insulator - engine mounting, front Nut

20 Bumper REPAIR INT Front Bumper Energy absorber - front bumper Cover - front end member, lower Scrivet EXT Grommet - screw Fascia assembly - front bumper Front extension cover Rear Bumper (Excluding PAS) Bracket - rear bumper, upper Energy absorber - rear bumper Scrivet Grommet - screw Rear bumper garnish Cover - rear bumper guide Grommet - screw Dummy type Fog light type Lamp assembly - reflex reflector

21 Roof Panel Roof Panel with Sunroof Panel - roof Rail assembly - roof, rear Rail - roof, center No. 2 Reinforcement assembly - sunroof Rail assembly - roof, front Roof Panel without Sunroof Panel - roof Rail assembly - roof, rear Rail - roof, center No. 2 Rail - roof, center No. 1 Rail assembly - roof, front

22 Side Panel Pillar complete - A B inner, LH Cowl side inner, LH Reinforcement assembly - front door hinge, LH INT Member assembly - cowl side upper, LH Reinforcement assembly - side outer, LH side, outer, LH Reinforcement assembly - C pillar, inner, LH quarter, inner, LH Pillar complete - D outer, LH Reinforcement assembly - rear door striker, LH Housing assembly - fuel filler wheelhouse, rear, LH/RH REPAIR EXT

23 Glass Glass assembly - windshield Plate - inside rearview mirror base Molding assembly - windshield Glass - front door drop Glass - rear door drop Glass assembly - quarter Nut - side glass mounting Glass assembly - tailgate, tinted - door glass mounting Grommet - door glass mounting

24 Key Set REPAIR INT EXT Ignition lock and cylinder mounting bolt Key set Blank key Key hall illumination Immobilizer unit

25 Others (I) Molding assembly - roof Molding assembly - roof Cover assembly - front wheelhouse Cover assembly - rear wheelhouse Scrivet Cover - rear wheelhouse, front Cover assembly - rear wheelhouse, rear Scrivet Grommet - screw

26 Others (II) INT EXT Grille - radiator Hood Garnish Mounting REPAIR (backside - from bumper fascia) Cover assembly - quadrant Clip - side sill molding mounting Garnish assembly - front side sill Garnish assembly - front door Clip - door garnish mounting Clip - side sill molding mounting Clip - side sill molding mounting, lower Garnish assembly - rear door Clip - door garnish mounting Grommet - screw Clip - side sill molding mounting Clip - side sill molding mounting, lower Clip - door garnish mounting Garnish assembly - rear side sill

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