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Osborne Webster
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1 Page 1 of 5 Technical Service Bulletins 2004 F US (English) The Technical Service Bulletins (TSB's) listed here may NOT apply to the vehicle you are working on. You MUST run OASIS with a specific VIN and Symptom Code to determine if it applies. If OASIS does not return the TSB, then it does NOT apply WHITE FLAKES COMING FROM A/C VENTS DRIVERS SIDE COWL PANEL POPPED-UP L 3V WITH P030X AND/OR P0316 ACCOMPANIED BY SPARK KNOCK MIL ON - P0506 AND/OR P HESITATION/LOSS OF RPM/DIFFICULTY STARTING/LOW IDLE RPM RUST STAINS ON THE EDGES OF THE FRONT BUMPER CENTER VENT AND FOG LAMP OPENINGS INTERMITTENT VEHICLE VIBRATION - PARKING BRAKE DISENGAGEMENT CONCERNS SPARK PLUG REMOVAL INSTRUCTIONS - 4.6L 3V/5.4L 3V/6.8L 3V ERRATIC FUEL GAUGE OPERATION - MIL ON - DTCS P0460/P0463 OR INSTRUMENT CLUSTER MODULE DTC B VEHICLES BUILT BEFORE 12/3/ FRAME REPLACEMENT MATRIX - SERVICE TIP TAILGATE STRIKER - NOISE/RATTLE PAINT - INSTRUMENT PANEL - SCRATCH/MAR REPAIR TIPS HIGH PRESSURE POWER STEERING LINE SEEPAGE - COLD CLIMATES ONLY (EXCLUDING HERITAGE F-150) L 2V, 5.4L 2V, OR 6.8L 2V - SPARK PLUG THREAD REPAIR PROCEDURE - NOT COVERED UNDER NEW VEHICLE LIMITED WARRANTY SPARK KNOCK UNDER LIGHT LOAD AND ACCELERATION - 3.8L, 3.9L, AND 4.2L - SPLIT PORT INTAKE MANIFOLD RUNNER CONTROL (IMRC) PASSENGER FRONT FLOOR WATER LEAK - A/C CONDENSATION LEAKING RCM FAULT REPORTING USING DTCS AND BIT-MAPPED PARAMETER IDENTIFIERS (PIDS) - SERVICE TIPS VIBRATION FROM THE DRIVELINE AT HIGHWAY SPEEDS LOBO - REAR AXLE TUBE FRACTURE AT CENTER CARRIER (MEXICO ONLY) BATTERY SERVICE - OPERATION OF BATTERY EYE - CHARGING SERVICE TIPS

2 Page 2 of LEATHER-WRAPPED STEERING WHEEL - LEATHER COMING LOOSE MERCON ATF REPLACED BY MERCON V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS MERCON ATF IS BEING REPLACED BY MERCON V AS A SERVICE FLUID FOR SOME MANUAL TRANSMISSIONS ALUMINUM BODY PANELS - CORROSION - SERVICE TIP NOISE FROM BACK GLASS - POWER SLIDING REAR WINDOW ONLY HEATER CORE LEAKAGE AND ELECTROLYSIS (INFORMATION ONLY) PARKING AID SPEAKER INOPERATIVE - DTCS C1742 AND C SHUDDER/VIBRATION ON MODERATE TO HARD ACCELERATION NO CRANK / STARTER TERMINAL FATIGUE RATTLE FROM TIP OUT ASHTRAY - VEHICLES BUILT PRIOR TO 1/1/ DTC P0340/P0344/P0345/P L 3V AND 5.4L 3V TICKING AND / OR KNOCKING NOISE / STARTUP RATTLE FROM ENGINE - 4.6L / 5.4L 3V IDENTIFYING THE CORRECT REPLACEMENT HEAD GASKET FOR CERTAIN REMANUFACTURED ENGINES - SERVICE TIP SERVICE WIRING HARNESS REPLACEMENT GUIDELINES - SERVICE TIPS KEYPAD DIAGNOSTICS - DEALER INSTALLED ACCESSORY STEERING WHEEL NIBBLE AT OR ABOVE 60 MPH (100 KM/H) - VEHICLES BUILT PRIOR TO 8/20/ X4 FRONT DIFFERENTIAL BRACKET REPAIR INTERMITTENT IWE NOISE, 4WDH LIGHT AND/OR 4X4 SYSTEM INOPERATIVE, DTCS - C1979 AND C SPEED CONTROL DIAGNOSTICS - W/O SCP NEUTRAL TOW CAPABILITY - SERVICE KIT REQUIREMENTS A/C COMPRESSOR NOT OPERATIONAL / LOW FREON - SHAFT SEAL LEAKS

3 Page 3 of LIMITED SLIP AXLE CHATTER, SHUDDER, BINDING SENSATION, OR VIBRATION DURING LOW SPEED TURNING MANEUVERS ALTERNATE TIRES APPROVED FOR OFF ROAD USE PICK UP BOX TO FRAME INTERFERENCE FOLLOWING FRAME REPLACEMENT INCH SUPERCAB AND 139 INCH SUPERCREW WHEELBASE VEHICLES W/5.5 FOOT BOX POWER FOLDING MIRROR OPERATION DRIVESHAFT SLIP-BUMP ON DECELERATION OR ACCELERATION FROM A STOP RAPID SHOULDER (TOE) WEAR ON INSIDE EDGE OF FRONT TIRES RAPID FEATHERING WEAR OF FRONT TIRES ROUGH IDLE - 5.4L 3V 4X2 SUPERCAB AND SUPERCREW REAR AXLE NOISE REPAIR WDS COP KIT DIAGNOSTIC TIPS - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR ROUGH RUNNING FRONT BRAKE ROUGHNESS - SHUDDER WHILE BRAKING SERVICE PROCEDURE FOR REPAIR OR REPLACEMENT OF COLUMN SHIFT CABLE WIRING - SOLDERING AND CRIMPING REPAIRS - SERVICE TIPS SAFETY BELT RETRACTION SPEED CLICKING/TICKING NOISE FROM STEERING COLUMN - VEHICLES BUILT BEFORE 5/31/ WRENCH LIGHT ON WITH BOTH DTC P2106 AND P VEHICLES BUILT 11/29/2004 AND PRIOR HEADLINER BUFFETING/RATTLE NOISE - VEHICLES EQUIPPED WITH ROOF-OPENING PANEL AND BUILT PRIOR TO 6/1/ REMOVAL AND INSTALLATION OF REAR BOLT-IN GLASS - SERVICE TIP MIL ON AND DTC P0172 AND/OR P0175 IN MEMORY - 4.6L 2V ENGINE INTERIOR PLASTIC TRIM - PAINT-TO-MATCH AND REPAIR - INTERIOR SPRAY PAINT AND ADHESION PROMOTER USAGE INSTRUCTIONS SPEED CONTROL INOPERATIVE/INTERMITTENT OPERATION - VEHICLES BUILT BEFORE 5/17/2004

4 Page 4 of FALSE PARKING AID WARNINGS ROUGH IDLE - 5.4L AND 4.6L ENGINES ALTERNATIVE FUEL VEHICLE - COMPRESSED NATURAL GAS FUEL TANK INSPECTION KEYLESS ENTRY KEYPAD INOPERATIVE INTERMITTENT ROUGH IDLE - NON-COMMANDED EGR FLOW COOLING FAN CLUTCH NOISE - VEHICLES BUILT PRIOR TO 10/1/ L AND 4.6L ENGINES SAFETY BELT WEB STOP BUTTON SERVICE MAF DIAGNOSTIC SERVICE TIP - VEHICLES EQUIPPED WITH EGR SYSTEM MODULE (ESM) FRONT DOOR TRIM APPLIQUE REMOVAL MAGNESIUM ALLOY RADIATOR CORE SUPPORT - UNIQUE HANDLING AND REPAIR PROCEDURES - SERVICE TIPS CAMSHAFT AND LASH ADJUSTER DESIGN CHANGE - 5.4L 3V ENGINE REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR WATER LEAK AT PASSENGER SIDE LOWER A-PILLAR HESITATION ON ACCELERATION AND/OR ERRATIC IDLE WHEN COMING TO A STOP MIL ON WITH DTC P WATER LEAK FROM HIGH MOUNT STOP LAMP HOOD FLUTTER AT HIGHWAY SPEEDS FRONT END ACCESSORY DRIVE NOISE MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED - SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC'S) - SERVICE TIPS BODY - PAINT - IRON PARTICLE REMOVAL - INDUSTRIAL FALLOUT - ACID RAIN NEUTRALIZATION ELECTRICAL - SPLICING NEW WIRE(S) INTO EXISTING ELECTRICAL HARNESS - SERVICE PROCEDURE

5 Page 5 of NOISE - DRIVELINE CLUNKING/GRUNTING NOISE OR SHUDDER SENSATION DURING LIGHT TO MODERATE ACCELERATION AND/OR BRAKING TRANSMISSION - DRIVELINE CLUNKING/GRUNTING NOISE OR SHUDDER SENSATION DURING LIGHT TO MODERATE ACCELERATION AND/OR BRAKING BODY - REAR DOOR PANEL - WAVY APPEARANCE IN COLD WEATHER - LOUD RINGING UPON CLOSING DOOR - RATTLE INSIDE OF DOOR - VEHICLES BUILT BEFORE 11/12/2003 NOISE - REAR DOOR PANEL - WAVY APPEARANCE IN COLD WEATHER - LOUD RINGING UPON CLOSING DOOR - RATTLE INSIDE OF DOOR - VEHICLES BUILT BEFORE 11/12/ ENGINE - ROMEO BUILT 4.6L 2V - TICK NOISE FROM ENGINE - ENGINES BUILT BEFORE 9/17/ BODY - BED EXTENDER - COMPONENT REPLACEMENT - SERVICE TIP BODY - MIRROR - EXTERIOR MIRROR GLASS AND MOTOR REPLACEMENT - SERVICE TIPS WHEEL - CORRECT LUG NUT TORQUE SPECIFICATIONS - INCREASED WHEEL NUT AND STUD SIZE - SERVICE TIP BODY - INTERIOR DOOR HANDLE REPAIR - REAR DOORS ON CREW CAB AND FRONT DOORS ON REGULAR AND SUPER CAB (STX / XL) ELECTRICAL - REMOTE KEYLESS ENTRY (RKE) - SERVICE TIPS TSBs found:90

Customer/Dealer name VIN. Inspection Area Check Point Measurements / Comments Description Repair Est.

Customer/Dealer name VIN. Inspection Area Check Point Measurements / Comments Description Repair Est. Customer/Dealer name Date Gold VIN License/Stock # Year/Make/Model Mileage In/Out / Road Test Starts, idles Check Engine light Instrument panel lights Instrument panel gauges Speedometer, odometer Tachometer