SOUL GDI REPAIR AND MAINTENANCE

Transcription

1 SOUL GDI REPAIR AND MAINTENANCE (First Numbers are page number within section - Numbers in parenthesis are overall document page) GENERAL INFORMATION (23 PAGES) (01-07): Identification Number Locations (08-09): Warning Notices (09-11): Lifting and Towing (11-12): Tightening Torque Table (13-23): General Service Information AUTOMATIC TRANSAXLE (98 PAGES) (24-27): Specifications 05 (28): Special Service Tools 06 (29): Components Location (29-36): Transaxle Removal & Installation (36-39): Transaxle Hydraulic Components Location (40-42): Transaxle Fluid Replacement (42-47): Transaxle Valve Body Description & Service (47-52): Transaxle Oil Pump Description & Service (52-58): Transaxle Clutch & Brake Description & Service (58-70 : Transaxle Control System (71-74): Transaxle Oil Temperature Sensor (74-80): Transaxle Input Speed Sensor (80-86): Transaxle Output Speed Sensor (86-91) : Torque Converter Control Solenoid Valve (91-92) : Brake Control Solenoid Valve (93-94) : Line Pressure Control Solenoid Valve (95-96): Clutch Control Solenoid Valve (97-98) : Underdrive Brake Control Solenoid Valve (99-100) : Overdrive Clutch Control Solenoid Valve ( ) : SS-A and SS-B Solenoid Valves ( ) : Transaxle Inhibitor Switch ( ) : Shift Lever/Cable BODY - INTERIOR & EXTERIOR (136 PAGES) ( ) : General Information 03 (124): Special Body Service Tools ( ) : Troubleshooting ( ) : Exterior Body Dimensions/ Panel Mounting Points ( ): Interior Body Dimensions/Panel Mounting Points

2 23-24 ( ): Rear Body Dimensions/Panel Mounting Points ( ): Underbody Dimensions/Panel Mounting Points ( ): Exterior - Front Fender Repair ( ): Exterior - Hood Repair ( ): Exterior - Tailgate Repair ( ) : Front Door Repair - Interior and Exterior ( ): Rear Door Repair - Interior and Exterior ( ) : Exterior moldings / Roof Rack ( ) : Sunroof (see pg for electrical) ( ): Exterior Mirrors ( ): Engine cowl cover ( ): Center Console ( ) : Dashboard (Crash Pad) 88-94( ) : Interior Roof Trim ( ): Interior Trim Components ( ) : Windshield ( ): Front Bumper & Repair ( ): Rear Bumper & Repair ( ): Front Seat & Repair ( ): Rear Seat & Repair ( ): Front Seat Belts ( ): Rear Seat Belts BODY ELECTRICAL SYSTEM (333 Pages) ( ): General Information (Incl Resetting Audio/Clock/Computer/etc) ( ): Audio Specifications & Components ( ) : Speakers ( ) : Antenna ( ): Audio Steering Wheel Remote / Aux Input Control Schematics ( ): Audio Troubleshooting ( ): Turn Signal / Multi-Function Switch ( ): Horn ( ): Smart Key ( ): Keyless Entry & Alarm ( ): Body Control Module ( ): Seat Electrical Heater ( ): Fuses and Relays ( ) : Gauges and Indicators ( ) : Power Door Locks ( ): Power Door Mirrors ( ) : Power Windows ( ) : Rear Defroster

3 ( ) : Front Wiper/Washer ( ): Rear Wiper/Washer ( ): ElectroChromic Rearview Mirror ( ): Hands Free System (Voice/Mic/Cell) ( ) : Sunroof Electrical ( ): Lighting System - Specifications ( ) : Headlights ( ): Turn Signals ( : Overhead Interior Lights ( ): Hazard Lights ( ) : Interior Light Rheostat ( ): Front Fog Lights ( ) : License Lamps ( ) : High Mtd Rear Stop Light ( ): Rear Combination Stop/Brake Lights ( ): Lighting System Troubleshooting 254 (511) : Daytime Running Lights ( ): Immobilizer / Key Transponders ( ): Immobilizer Troubleshooting ( ) : Immobilizer Repair ( ) : Rear Park Assist ( ) : Engine Start Button (Dashboard) / Power Distribution Module ( ): Front/Rear Parking Assist Control Unit / Sensors ( ) : Ignition Switch ( ) : Back Up Camera BRAKE SYSTEM (87 Pages) ( ) : General Information / Specifications ( ): Special Service Tools ( ) : Brake System Troubleshooting / Repair 07-11( ) : Brake Booster System & Repair ( ) : Master Cylinder & Repair ( ) : Brake Line & Repair ( ) : Brake Pedal & Repair ( ) : Front Disc Brakes & Repair ( ) : Rear Disc Brakes & Repair ( ): Rear Drum Brakes & Repair ( ) : Rear Parking Brake & Repair ( ): ESC Electronic Stability Control / Anti-Lock Brake Systems ( ) : Electronic Stability Control Module ( ) : ESC Front Wheel Sensors ( ) : ESC Rear Wheel Sensors

4 85-86 ( ) : ESC Yaw and Lateral G Sensor ( ) : ESC Switch On/Off 87 (677) : ESC Steering Wheel Angle Sensor CLUTCH - MANUAL TRANSMISSION (13 Pages) 01 (678) General Information 02 (679) Special Tools ( ) : Clutch Components - Location - Repair ( ) : Clutch Pedal ( ) : Clutch Master Cylinder/Clutch Release Cylinder DRIVESHAFT & AXLE (20 Pages) 01 (691): General Information ( ): Special Service Tools 02 (692) : Troubleshooting ( ): Front Hub / Knuckle ( ) : Front Driveshaft ( ) : Rear Axle / Hub / Carrier EMISSION CONTROL SYSTEM (23 Pages) ( ) : General Information /Troubleshooting ( ) : Crankcase Emission Control System / PCV ( ): Evaporative Emissions Control System ( ) : Exhaust Emissions Control System / Catalytic Converter ( ): CWT / Continuously Variable Valve Timing System ENGINE ELECTRICAL SYSTEM (57 Pages) ( ): General Information / Specifications ( ) : Troubleshooting / Special Service Tools ( ) : Ignition System ( ) : Charging System General Information / Repair ( ) : Alternator Repair ( ) : DC-DC Converter ( ) : Battery ( ) : Battery Sensor ( ) : Starting System General Description & Repair ( ) : Starter ( ) : Starter Relay ( ) : Cruise Control

5 ENGINE MECHANICAL 1.6 LITER (154 Pages) ( ): General Information / Specifications/ Capacities ( ) : Compression Check ( ) : Valve Clearance Inspection & Adjustment ( ) : Troubleshooting ( ) : Special Service Tools 21 (811) : Engine Mounts ( ) : Engine & Transaxle Removal ( ) : Timing Chain & Tensioner Repair/ Removal ( ): Cylinder Head Components and Repair ( ) : Engine Block Components and Repair ( ): Cooling System Components and Servicing (Flush) ( ) : Thermostat Repair and Troubleshooting ( ) : Water Pump Repair/Replace/Troubleshooting ( ) : Radiator/Repair/Replace ( ) : Oil Pump Components ( ) : Oil Change ( ): Oil Pan / Replace ( ) : Oil Pressure Switch ( ): Intake Manifold / Removal / Repair ( ) : Exhaust Manifold / Removal ( ) : Muffler /Removal /Repair FUEL SYSTEM 1.6 (195 Pages) ( ) : Specifications 07 (951) : Special Tools ( ) : Fuel System Troubleshooting ( ) : Engine Control System / Description ( ) : Engine Control System / Components 26 (970) ECM Engine Control Module - Schematic Diagrams (AT / MT) ( ) : ECM Terminal Function (Manual Transmission) ( ) : ECM Terminal Signal (Manual Transmission) ( ) : ECM Terminal Function (Automatic Transmission) ( ) : ECM Terminal Signal (Automatic Transmission) ( ) : ECM Circuit Diagrams (AT / MT) ( ) : ECM Repair / Removal ( ) : ETC Electronic Throttle Control System - Description / Troubleshooting ( ): ETC Electronic Throttle Control Specifications / Schematics / Repair ( ): MAPS Manifold Absolute Pressure Sensor - Description / Troubleshooting ( ) : IATS Intake Air Temperature Sensor -Description/ Repair /Schematics ( ): ECTS Engine Coolant Temperature Sensor - Specs / Schematics / Repair ( ): CKPS Crankshaft Position Sensor - Description / Troubleshooting / Repair

6 82-87 ( ): CMPS Camshaft Position Sensor - Description / Troubleshooting / Repair ( ): Knock Sensor - Description / Schematics / Repair ( ): Heated Oxygen Sensor - Description / Troubleshooting / Repair ( ) : Fuel Rail Pressure Sensor - Description / Troubleshooting / Repair ( ): Accelerator Position Sensor - Description / Schematic / Repair ( ) : Fuel Tank Pressure Sensor - Description / Schematics / Repair ( ): Fuel Injector - Description / Specs / Troubleshooting / Repair ( ): Fuel Tank Purge Control Solenoid Valve - Description / Repair ( ): CWT Oil Control Valve - Description / Schematics / Repair ( ): Variable Intake Manifold Solenoid - Description / Schematics / Repair ( ): Fuel Pressure Control Valve - Description / Schematics / Repair ( ) : Canister Close Valve (Fuel) - Description / Schematics / Repair ( ): ISG - Idle Stop & Go - Description / Troubleshooting / Repair / Sensors ( ): Special AGM Absorbent Glass Material Battery for ISG ( ) : Idle Stop & Go System - DC/DC Converter ( ): Idle Stop & Go Switch - Description / Repair ( ): Idle Stop & Go System - Alternator ( ) : Idle Stop & Go System - Starter ( ): Idle Stop & Go System - Electric Oil Pump - Description / Repair ( ) : Idle Stop & Go System - Brake Switch ( ): Idle Stop & Go System - Door Switch ( : Idle Stop & Go System - Seat Belt Switch ( ) : Idle Stop & Go System - Hood Switch ( ) : Fuel Delivery System - Fuel Line/ Components & Repair ( ) : Fuel Tank ( ) : Fuel Pump ( ) : Fuel Filter ( ): Fuel Filler Neck Assembly ( ) : Accelerator Pedal ( ): Fuel Delivery Pipe ( ) : High Pressure Fuel Pump HEATING. VENTILATION. AIR CONDITIONING (63 Pages) 01 (1140) : HVAC General Information ( ): HVAC Troubleshooting / Special Tools / Safety ( ) : HVAC Description / Repair (Freon Charge - Evacuation) ( ) : HVAC Components ( ) : AC Compressor / Compressor Oil ( ) : AC Condenser ( ) : AC Pressure Transducer ( ) : AC Evaporator ( ): AC Refrigerant Line

7 27-30 ( ) : AC In-CarSensors (Temp/Photo) ( ) : AC Ambient Air Temperature Sensor ( ): Heater Unit Components & Repair ( ) : Heater Temperature Control Actuator ( ) : Heater Mode Control Actuator ( ) : Blower Motor ( ) : HVAC Blower Power Mosfet ( ) : HVAC Blower Resistor ( ) : Cabin Air Filter ( ) : HVAC Blower Intake Actuator (Fresh Air - Recirculate) ( ) : HVAC Control Unit (Manual) ( ) : HVAC Control Unit (Automatic) ( ) : Heater Control Unit MANUAL TRANSAXLE (18 Pages) 01 (1203): General Information ( ) Special Tools ( ) : Fluid Inspection / Replacement 04 (1206) : MT Components ( ) : MT Removal ( ) : Shift Lever / Control Cable ( ) : MT Backup Lamp Switch SUPPLEMENTAL RESTRAINT SYSTEM - AIRBAGS (46 Pages) ( ) : General Information / Specs / Tools / Safety ( ) : Warning Lamp Diagnosis ( ) : Airbag Replace / Repair - Component Location (Sensors) ( ) : SRS Schematics / Connectors ( ) : Driver Airbag Module & Clock Spring ( ) : Passenger Airbag Module ( ) : Side Airbag Module (Seat) ( ) : Side Curtain Airbag Module ( ) : Airbag Module Disposal ( ) : Seat Belt Pretensioner STEERING SYSTEM (8 Pages) 01 (1267) : General Information / Specifications / Tools ( ) : Electric Power Steering Components & Repair ( ) : Steering Gear Box & Repair

8 SUSPENSION SYSTEM (50 Pages) ( ): General Information / Tools / Troubleshooting ( ) : Front Suspension Components Location ( : Front Strut Assembly - Remove & Repair ( ) : Front Lower Arm - Remove and Repair ( ): Front Stabilizer Bar Remove and Repair ( ) : Sub Frame 15 (1289) Rear Suspension Components Location ( ) : Rear Shock Absorbers - Remove & Repair ( ) : Rear Coil Springs ( ) : Rear Torsion Beam Axle ( ) : Front Alignment ( ) : Wheels /Tires ( ) : TPMS Tire Pressure Monitoring System