TRANSFER SYSTEM LTE. more than technology

Transcription

1 TRANSFER SYSTEM LTE more than technology

2 CUSTOMIZED SOLUTIONS Automotive Automotive Supplier Automotive Supplier Electronic Electronic Electronic Airport Cosmetic Cosmetic Cosmetic Medical Medical Pharmaceutical Pharmaceutical Solar Solar Watch Packaging Packaging 2 03/2016 LTE

3 TRANSFER SYSTEM LTE PRODUCT DESCRIPTION 3 TECHNICAL DATA 5 WORKPIECE HOLDER WTE 8 CONVEYOR TB30 11 The function of the single-belt transfer system from Montech is to automatically guide workpieces through the necessary workstations according to their asssembly sequence. The workpieces to be processed are attached to standardized workpiece holders made of high-strength plastic and are carried on single-belt conveyors. The modular system makes it possible to implement the automation process step-by-step. Subsequent modifications can be made with minimum expenditure. BYPASS CONVEYOR BPBE 14 MOTOR LOCATION AND DIRECTION 16 BELT FABRICATION 17 CONVEYORS COMPONENTS 19 CURVES KFE / KBEA 23 BYPASS BPE/BPEA 27 TRANSFER GATE WEE 30 INDEXING DEVICE IVE/IVEB 32 POSITIONING UNIT PVE 36 ACCESSORIES 39 Modifications may be made without notice. LTE 03/2016 3

4 PRODUCT DESCRIPTION TRANSFER SYSTEM LTE Typical application criteria are: assembly automation and logistics system arrangement «inline» and/or «offline» repeatability ± 0.05 mm four workpiece holders: 80x80, 115x115, 160x160 and 225x225 mm To ensure a high degree of flexibility, we recommend the use of the profile system Quick-Set as a substructure. It is based on a dovetail clamping principle, requires no drilling or pinning, and can be used universally. 4 03/2016 LTE

5 TECHNICAL DATA TRANSFER SYSTEM LTE Transfer system LTE Ambient temperature +10 to +40 C Rel. humidity Air purity < 85% (without condensation) normal workshop atmosphere Noise level [dba] < 70 Gear motor Connection Voltage/frequency by external driver V, 50 Hz / 1x V, 60Hz Nominal rating [W] 120 Rated current [A] 1.2 Category of protection motor IP65 / driver IP20 Gear reduction ratio 30 Components Repeatability WTE in IVE/IVEB/PVE [mm] ± 0.05 Workpiece holder WTE sizes mm (weight: 170 g) Max. load workpiece holder mm (weight: 360 g) mm (weight: 690 g) mm (weight: 1660 g) WTE 80 [kg] 2.3 WTE 115 [kg] 3.3 WTE 160 [kg] 4.3 WTE 225 [kg] on request Max. torque on WTE in IVE/IVEB [Nm] 5 Max. pressure on WTE in IVE/IVEB [N] 120 Max. pressure on WTE in PVE* [N/mm 2 ] 15 Operating pressure [bar] 5 6 Operating medium air, oiled or unoiled, filtered to 5 µm, dew point < 6 C Material workpiece holder WTE Material lateral guide Belt type (recommended) Material chassis polyethylenterephtalat PET, black polyethylen PE, black, antistatic ENI-5EE, antistatic; manufacturer Habasit aluminium with gliding plate of stainless steel * this force is dependent on the material of the workpiece support (polyethyleneterephtalat) and is therefore stated in N/mm 2. WEIGHT OF CONVEYORS Size Weight [kg] (base L =1000 mm) Extension per meter [kg] Single belt TB TB TB TB Dual belt TB TB TB TB LTE 03/2016 5

6 MAXIMUM BELT LOAD The maximum belt load depends on the conveying speed. Additionally it matters if conveying mode or buffering mode is performed. The diagrams below show the maximum load with regard to these factors. Conveying mode Conveying mass [kg] 126 Buffering mode Conveying mass [kg] Speed [m/min] Speed [m/min] MAXIMUM TORQUE POSITIONING UNIT PVE WTE Center 4.0 Nm 0 to 30 mm 3.5 Nm 30 to 60 mm 3.0 Nm WTE Center 6.0 Nm 0 to 40 mm 4.5 Nm 40 to 80 mm 3.0 Nm WTE Center 6.5 Nm 0 to 60 mm 5.5 Nm 60 to 120 mm 5.0 Nm WTE Center 7.0 Nm 0 to 90 mm 6.0 Nm 90 to 180 mm 5.5 Nm /2016 LTE

7 TECHNICAL DATA TRANSFER SYSTEM LTE Changeover times [s] (with belt type ENI-5EE) Speed 7.7 m/min 9.7 m/min 12.3 m/min 14.9 m/min 18.7 m/min Indexing device IVE/IVEB IVE/IVEB IVE/IVEB IVE/IVEB IVE/IVEB Positioning unit PVE PVE PVE PVE PVE Movable curve with drive KBEA KBEA KBEA KBEA KBEA Movable curve without drive KBE KBE KBE KBE KBE Transfer gate WEE WEE WEE WEE Bypass with drive BPEA BPEA BPEA BPEA BPEA Bypass without drive BPE BPE BPE BPE BPE Times indicated refer to the time for setting and setting back the curve with drive, or the transfer gate, or the bypass with drive, plus the transit time of the workpiece holder. For the curve and the bypass BPE without drive, the time indicated refers to the time for setting and setting back plus the transit time of the workpiece holder. LTE 03/2016 7

8 PRODUCT DESCRIPTION WORKPIECE HOLDER WTE The workpiece holder WTE made from high-strength plastic is available in four standard sizes: 80 80, , and mm. Depending on the design of the pallet transfer system and the preferred direction of transport, version A or mirrored version B is used. The permissible load of each workpiece holder is visible in the technical data on page /2016 LTE

9 DIMENSIONS WORKPIECE HOLDER WTE 1 G Ø 8 C B A D E F H CAD-Data Type WTE WTE WTE WTE for TB for TB for TB for TB A B C D E F G H Version A Version B LTE 03/2016 9

10 DIMENSIONS WORKPIECE HOLDER WTE mm Version A mm Version A mm Version A Version A mm Version A mm Version B mm Version B mm Version B mm Version B Version B 10 03/2016 LTE

11 PRODUCT DESCRIPTION CONVEYOR TB30 The Conveyor TB30 forms the basis of the transfer system. Chassis widths of 105, 140, 185 and 250 mm are used for the respective workpiece holders. The conveyors are driven by brushless DC Motors with external drivers. Belt speeds can be varied simply and economically from 0.5 bis 25 m/min. The construction is precise, stable and durable: All steel parts are nickel plated or made from non-corroding materials; deflecting rollers are stainless, and the drive rollers are coated with vulcanized rubber. LTE 03/

12 DIMENSIONS CONVEYOR TB30 SINGLE BELT L min min. 90 A Ø A A A A C B X A E Configurator CAD-Data Type TB TB TB TB A chassis [mm] B conveyor width ±0.5 mm [mm] C gliding plate [mm] X belt width [mm] L total length max. 10 m belt lengths beyond 10 m on request (for conveyors with lengths beyond 7 m an additional belt tensioner is needed) 12 02/2016 LTE

13 DIMENSIONS CONVEYOR TB30 DUAL BELT 60 L min min. 90 A A Ø 30 A A A C B D E 100 A Configurator CAD-Data Type TB TB TB TB A chassis [mm] B conveyor width ±0.5 mm [mm] C gliding plate [mm] X belt width [mm] L total length max. 10 m belt lengths beyond 10 m on request (for conveyors with lengths beyond 7 m an additional belt tensioner is needed) LTE 02/

14 PRODUCT DESCRIPTION BYPASS CONVEYOR BPBE The bypass belt permits the installation of two parallel conveying sections with only one drive unit. The distance between the two conveyor belts is 12 mm. Consequently, the inward and outward transfer elements (see catalog, pages 27 to 29) can be installed in the bypass belt for construction of a bypass /2016 LTE

15 DIMENSIONS BYPASS CONVEYOR BPBE SINGLE BELT WITH GLIDING PLATE L min min A Ø A 13 A 12 A C C B B X A A X A 12 A CAD-Data Type BPBE-105 BPBE-140 BPBE-185 BPBE-250 A chassis [mm] B conveyor width ±0.5 mm [mm] Cgliding plate [mm] X belt width [mm] L total length min m / max. 3 m; belt lengths beyond 3 m on request The maximum belt load of a bypass conveyor is the same as of the single-belt conveyor, see diagrams page 6. LTE 03/

16 MOTOR LOCATION AND DIRECTION OF TRAVEL Options for motor location left right Options for direction of travel (TB30 motor left) forward backward (TB30 motor right) forward backward 16 03/2016 LTE

17 BELT FABRICATION CONVEYOR LTE Variante 1 Variante 2 You order the belt yourself from the manufacturer in the table below. You determine the belt length using the formula at the bottom of page 18. Montech procures the belt for you according to the list of belt codes below. LIST OF BELT CODES Structure of our code: 15/0135/09085/1 Connection code (see code below) Belt length (always 5-digit) Belt width (always 4-digit) Belt number (see code below) Manufacturer s design. ENI-5EE Thickness [mm] 1.2 Dimensions [kg/m 2 ] 1.2 Min. drum Ø [mm] R4 1) k 1% [N/mm] 5 k perm. [N/mm] 8 Operating temp. cont. [ C] 30/80 Operating temp. briefly [ C] 30/100 Field of use Mo, El Method of transport horizontal X buffering X rejection of goods X inclined Surface strucof conveying side tured Cleats no Color of conveying side black Antistatic yes Suitable for food no No. Belt designation Connection code Supplier 15 ENI-5EE 1 / 3 / 4 Habasit Connection code 1 = endless flexproof Connection code 2 = endless thermofix Connection code 3 = open beveled Connection code 4 = cut square Prefere connection code 1 or 2! 1) Nose bar radius k 1% k perm. Mo El Required force for 1% elongation Maximum permissible force Mounting systems, general lectronics industry (electrically conductive CALCULATION EXAMPLES TB30 Belt definition: TB30-185, L = 4450 mm, with 2 deflecting rollers Ø 30 mm, belt type ENI-5EE according to formula on page 18: G = (2 L) mm = 9135 mm Belt definition 15/0135/09135/1 LTE 03/

18 CALCULATION FORMULAS FOR CHASSIS, GLIDING PLATE AND BELT LENGTHS L LC LG Calculation of chassis length Chassis length Calculation of gliding plate Gliding plate length Lc = L 120 mm LG = L 121 mm Configurator Calculation of belt length with 2 deflection rollers Ø 30 mm G = (2 L) mm with additional tensioning station Gs = G mm 18 03/2016 LTE

19 COMPONENTS CONVEYORS TB30 Gear motor BLM5120P-EFV Driver V, 50 Hz V, 60 Hz Connecting cable motor. Cable 1 m CC01HBLF Cable 5 m CC05HBLF Cable 10 m CC10HBLF Angle support for driver Angle support MAFP05V Mounting bracket for driver (DIN rail) Mounting bracket, for mounting on DIN rail LTE 03/

20 COMPONENTS CONVEYORS TB30 Drive unit center drive, single belt, right TB TB TB TB Drive unit center drive, single belt, left TB TB TB TB Drive unit center drive, dual belt, right TB TB TB TB Drive unit center drive, dual belt, left TB TB TB TB /2016 LTE

21 COMPONENTS CONVEYORS TB30 BPBE drive unit for bypass, right TB TB TB TB BPBE drive unit for bypass, left TB TB TB TB Chassis binder BPBE BPBE LTE 03/

22 COMPONENTS CONVEYORS TB30 Chassis for gliding plate. TB /...* TB /...* TB /...* TB /...* * customer-specific in mm, max mm Gliding plate TB /0084/...* TB /0119/...* TB /0164/...* TB /0229/...* * customer-specific in mm, several plates possible When ordering chassis for gliding plate and glide plate without assembly, the gliding plate is attached only per customer s request. TB30 end section Ø30, single belt TB TB TB TB TB30 end section Ø30, dual belt TB TB TB TB /2016 LTE

23 PRODUCT DESCRIPTION FIXED CURVE 90º KFE The kit for fixed curve 90 KFE can simply be screwed onto the conveyor profile. A finger protection device between the conveyors is also installed manually; it ensures optimum operational safety. In only a few minutes, the 90 connection can be installed. The fixed curve allows queing while within the curve. This keeps the control system simple and saves costs as there is no need for stoppers in front of the curves. LTE 03/

24 DIMENSIONS FIXED CURVE 90º KFE VERSION E C B D A DIMENSIONS FIXED CURVE 90º KFE VERSION M B 14 C 28.5 A 28.5 CAD-Data Type KFE-105 for TB KFE-140 for TB KFE-185 for TB KFE-250 for TB A chassis [mm] B [mm] C [mm] D [mm] Version E Version M /2016 LTE

25 PRODUCT DESCRIPTION MOVABLE CURVE 90º KBEA/KBE KBEA with drive The movable curve 90 KBE can be used for inward and outward transfer in a bypass. Just like the fixed curve, the movable curve can be integrated into an existing transfer system in a later phase. At the inward end, stoppers are necessary (not included in the scope of delivery, see options). All further technical data of the movable curve 90, like change-over times, correspond to the data on page 7. Safety Instruction: The operating pressure for the cylinder on the movable curve may not exceed two bar. Otherwise, there is a danger of injury. KBE without drive LTE 03/

26 DIMENSIONS MOVABLE CURVE 90 WITH DRIVE KBEA A A B 16 C D C D 16 B G H DIMENSIONS MOVABLE CURVE 90 WITHOUT DRIVE KBE B A C C 16 D D A 16 B A 105 E E F F A A E E F F G H Installation left Installation right 11.5 G H Installation left G H Installation right 11.5 Type KBEA/KBE-105 KBEA/KBE-140 KBEA/KBE-185 KBEA/KBE-250 for TB-105 for TB-140 for TB 185 for TB-250 A [mm] B [mm] C [mm] D [mm] E [mm] F [mm] G [mm] H [mm] KBEA KBE /2016 LTE

27 PRODUCT DESCRIPTION BYPASS BPE/BPEA The two-part bypass BPE is used for inward and outward transfer of a workpiece holder into a parallel work flow. In the bypass, both a manual workstation (Stopper VSE or VSEB) and an automatic station (indexing device IVE or IVEB) can be installed. The distance between the two conveyors is limited to 12 mm. All further technical data of the bypass, like loading of the WTs and change-over times correspond to the data on page 5 und 7. Safety Instruction: The operating pressure for the cylinder on the bypass drive may not exceed two bar. Otherwise, there is a danger of injury. The operating pressure for stoppers VSE and VSEB and indexing devices IVE and IVEB is five to six bar. LTE 03/

28 DIMENSIONS BYPASS LEFT BPE/BPEA C B 11.5 A F 12 A F D E CAD-Data Type BPE/BPEA-105 BPE/BPEA-140 BPE/BPEA-185 BPE/BPEA-250 for TB for TB for TB for TB A [mm] B [mm] C [mm] D [mm] E [mm] F [mm] Type. Bypass left without drive for TB30-105, BPE Bypass left with drive for TB30-105, BPEA Bypass left without drive for TB30-140, BPE Bypass left with drive for TB30-140, BPEA Bypass left without drive for TB30-185, BPE Bypass left with drive for TB30-185, BPEA Bypass left without drive for TB30-250, BPE Bypass left with drive for TB30-250, BPEA /2016 LTE

29 DIMENSIONS BYPASS RIGHT BPE/BPEA B C A 12 A 54 F F D E CAD-Data Type BPE/BPEA-105 BPE/BPEA-140 BPE/BPEA-185 BPE/BPEA-250 for TB for TB for TB for TB A [mm] B [mm] C [mm] D [mm] E [mm] F [mm] Type Bypass right without drive for TB30-105, BPE Bypass right with drive for TB30-105, BPEA Bypass right without drive for TB30-140, BPE Bypass right with drive for TB30-140, BPEA Bypass right without drive for TB30-185, BPE Bypass right with drive for TB30-185, BPEA Bypass right without drive for TB30-250, BPE Bypass right with drive for TB30-250, BPEA LTE 03/

30 PRODUCT DESCRIPTION TRANSFER GATE WEE The transfer gate WEE is used to distribute workpiece holders from one conveyor to two conveyors (inward transfer gate) or from two conveyors to one conveyor (outward transfer gate). At the inward end, stoppers are used (not included in the scope of delivery, see options). All further technical data of the transfer gate, like loading of the WTs, correspond to the data on page 7. Safety Instruction: The operating pressure for the cylinder on the transfer gate may not exceed two bar. Otherwise, there is a danger of injury /2016 LTE

31 B A 16 D DIMENSIONS TRANSFER GATE WEE E E C 25.6 B A B CAD-Data Type WEE-105 for TB WEE-140 for TB WEE-185 for TB A chassis [mm] B [mm] C [mm] D [mm] E [mm] LTE 03/

32 PRODUCT DESCRIPTION INDEXING DEVICE IVE The indexing device IVE is used for assembly and process tasks which require excellent workpiece positioning accuracy. In the indexing device, the workpiece holder WTE is positioned with a repeatability of ± 0.05 mm and lifted slightly to reduce conveyor belt wear. At a maximum belt speed of 18.7 m/min, the change-over time is 0.35 seconds with the smallest work-piece holder. Since installation requires no additional drilling or milling on the chassis, the position of the indexing device can easily be adjusted even in a later phase /2016 LTE

33 DIMENSIONS INDEXING DEVICE IVE 11.5 E A 63 C min. D B 55 CAD-Data Type IVE for TB IVE for TB IVE for TB IVE for TB A chassis [mm] B [mm] C [mm] D [mm] E [mm] All widths LTE 03/

34 PRODUCT DESCRIPTION INDEXING DEVICE IVEB The indexing device IVEB is specially designed for use in the bypass BPE. The stoppers acting from above take into account the minimum distance of only 12 mm between the two conveyor belts /2016 LTE

35 DIMENSIONS INDEXING DEVICE IVEB 36 E A A Indexing right Indexing left Indexing left D C min. F 34 G Indexing right B 29 CAD-Data Type IVEB for TB IVEB for TB IVEB for TB IVEB for TB A chassis [mm] B [mm] C [mm] D [mm] E [mm] F [mm] G [mm] Indexing device for bypass IVEB right Indexing device for bypass IVEB left LTE 03/

36 PRODUCT DESCRIPTION POSITIONING UNIT PVE The positioning unit PVE is used when application of a high force to the workpiece has to be realized in addition to high positioning accuracy in assembly and processing operations (press and screw operations). The repeatability accuracy is ± 0.05 mm. During positioning, the workpiece support WTE rests on the anvil, which must be supported from below (not connected to the chassis). The belt is lowered in the positioning device. The maximum permissible pressure is 14 N/mm /2016 LTE

37 DIMENSIONS POSITIONING UNIT PVE Ø A 63 M6 M6 F C min. E 3.5 =I 32 J G H N min. K L 15 B D M 40 CAD-Data Type PVE-105 for TB PVE-140 for TB PVE-185 for TB PVE-250 for TB A chassis [mm] B [mm] C [mm] D [mm] E [mm] F [mm] G [mm] H [mm] I [mm] J [mm] K [mm] L [mm] M [mm] N [mm] LTE 03/

38 POSITIONING UNIT PVE INFORMATION FOR THE DESIGNER Specification for the milled edge R3 Z Z CAD-Data Z R5 Z S A Type TB TB TB TB A S T T Specification for the gliding plate L c Conveyor without gliding plate Lc see calculation formula for chassis L X N Y Conveyor with gliding plate Lc see calculation formula for chassis N see page 37 (type of chassis without gliding plate) X customer-specific length Y customer-specific length X L c P Y Conveyor without gliding plate Lc see calculation formula for chassis P Projektspezifische Länge für PVE in Serie (Chassistyp ohne Gleitblech) X customer-specific length Y customer-specific length 38 03/2016 LTE

39 ACCESSORIES TRANSFER SYSTEM LTE Stopper VSE Stroke Ø 8 63 max. radial force F = 135 N at 5 bar Stopper VSEB Ø8 Stroke 10 VSEB right VSEB left Stopper right Stopper left 6 max. radial force F = 125 N at 5 bar Holder for proximity switch HNEB Ø 8.5 M8 x Proximity switch pluggable (sensing distance 4 mm) M8 x M8x LTE 03/

40 ACCESSORIES TRANSFER SYSTEM LTE Proximity switch (sensing distance 2 mm) M8 x M8 x1 Ø Cable With one-side angled socket for proximity switch 3-pin, highly flexible, screwable M8x1 5 m m Lateral guide black, antistatic L = 2000 mm More accessories under section conveyors accessories /2016 LTE

41

42 more than technology MONTECH AG Gewerbestrasse 12 CH-4552 Derendingen Fon Fax