Guide units EAGF, for electric cylinders

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1 Guide units EAGF, for electric cylinders q/w Worldwide: Superb: Easy: Festo core product range Covers 80% of your automation tasks Always in stock Festo quality at an attractive price Reduces procurement and storing complexity qready for dispatch from the Festo factory in 24 hours Held in stock in 13 service centres worldwide More than 2200 products wready for dispatch in 5 days maximum from stock Assembled for you in 4 service centres worldwide Up to 6 x variants per product series Look for the star!

2 Guide units EAGF, for electric cylinders Key features At a glance The guide unit EAGF is used to protect electric cylinders against torsion when these are subjected to high torque loads. It offers high precision guiding for workpiece handling and other applications. The interface enables quick and easy installation on many Festo drives/ axes. For electric cylinder ESBF page 4 For electric cylinder EPCO page 14 Sample applications Pick & place with two guide units Pick & place with guide unit and linear axis 2 Internet: Subject to change 2018/02

3 Guide units EAGF, for electric cylinders ESBF Type codes EAGF V2 KF Type EAGF Designation V2 Guidance KF Guide unit For electric cylinder ESBF Recirculating ball bearing guide Size mm mm mm mm mm mm Stroke [mm] mm mm mm mm mm 2018/02 Subject to change Internet: 3

4 Guide units EAGF, for electric cylinders ESBF -N- Diameter mm -W- -T- Stroke length mm General technical data Size Stroke [mm] Design Guide Guidance Recirculating ball bearing guide Displacement force [N] Reversing backlash [μm] 0 Type of mounting Via female thread Mounting position Any Ambient temperature [ C] C Weight [g] (for calculation example page 6) Size Basic weight with 0 mm stroke Additional weight per 10 mm stroke Moving mass with 0 mm stroke Additional mass per 10 mm stroke Centre of gravity of the moving mass [mm] (for calculation example page 6) Size With 0 mm stroke Supplement per 10 mm stroke Materials Sectional view Guide unit 1 Yoke plate Steel 2 Compensating component Steel 3 Housing Anodised wrought aluminium alloy 4 Bearing Steel 5 Guide rod Steel Note on materials RoHS compliant Free of copper and PTFE 4 Internet: Subject to change 2018/02

5 Guide units EAGF, for electric cylinders ESBF Characteristic load values The indicated forces and torques refer to the guide centre. X If the guide unit is subjected to two or more of the indicated forces and torques simultaneously, the following equation must be satisfied in addition to the indicated maximum loads: Calculating the load comparison factor: f v F y F y,max F z F z,max M x M x,max M y M y,max M z M z,max 1 Distance X (for calculation example page 6) Size Dimension X [mm] Max. permissible forces and torques Size Static Fy max. /Fz max. [N] Mx max. [Nm] My max. /Mz max. [Nm] Dynamic (for a service life of 5000 km) Fy max. /Fz max. [N] Mx max. [Nm] My max. /Mz max. [Nm] /02 Subject to change Internet: 5

6 Guide units EAGF, for electric cylinders ESBF Calculating the service life The service life of the guide depends on the load. To provide a rough indication of the service life of the guide, the graph below plots the load comparison factor f v against the service life ratio q. These values are only theoretical. You must consult your local Festo contact for load comparison factors f v greater than 1.5. Load comparison factor f v as a function of service life ratio q Example: The effect on the service life, deviating from the specified reference service life, can be determined by means of the service life ratio q: Given: Reference service life = 5000 km Required service life = 3000 km q 3000km km The graph gives a load comparison factor f v of 1.2. This means that the permissible resultant load can be utilised up to 120%. -H- Note f v 1.5 are only theoretical comparison values. PositioningDrives engineering software Calculation example L load L b L b = Centre of gravity of the moving mass of the guide unit L load = Centre of gravity of the payload L b_total = Centre of gravity of the total moving mass L b_total Length measurements should be provided with plus/minus signs as shown in the figure: L b_total 0 = Centre of gravity of the moving mass is on the payload side L b_total 0 = Centre of gravity of the moving mass is on the guide side Load side Guide side Given: Guide unit: EAGF-V2-KF Stroke length H = 200 mm Centre of gravity of payload L load = 15 mm Payload: m load = 5 kg Acceleration: a x = a y = 2 m/s 2, a z = 0 m/s 2 To be calculated: Loads Fy dyn /Fz dyn and Mx dyn /My dyn /Mz dyn Verification of operation with combined load Expected service life 6 Internet: Subject to change 2018/02

7 Guide units EAGF, for electric cylinders ESBF Calculation example Solution: Moving load: m b = Moving mass of the guide unit m m b_total m b m (m b m 0b H m Hb ) 0b = Moving mass with 0 mm stroke load m Hb = Additional mass per 10 mm stroke From table page 4 m 0b = kg m Hb = kg/10 mm H = Stroke length m b = kg mm x kg/10 mm = kg m b_total = kg + 5 kg = kg Centre of gravity of the moving mass L b_total L load m load L b m L b b = Centre of gravity of the moving mass of the guide unit m (L b L 0b H L Hb ) b_total m b = Moving mass of the guide unit L load = Centre of gravity of the payload From table page 4 L 0b = 30 mm L Hb = 4.1 mm/10 mm m load L 0b L Hb = Payload = Centre of gravity of the moving mass with 0 mm stroke = Additional centre of gravity of the moving mass per 10 mm stroke L b = 30 mm mm x 4.1 mm/10 mm = 112 mm L b_total ( 15mm) 5kg ( 112mm) 1.084kg 8mm 6.084kg Length measurements should be provided with plus/minus signs as shown in the figure: L b_total 0 = Centre of gravity of the moving mass is on the payload side L b_total 0 = Centre of gravity of the moving mass is on the guide side Loads Fy dyn /Fz dyn and Mx dyn /My dyn /Mz dyn Fy dyn = m b_total x a y = kg x 2 m/s 2 = 12 N Fz dyn = m b_total x (g + a z ) = kg x (9.81 m/s m/s 2 ) = 60 N From table page 5 Dimension X = 83 mm My dyn = Fz dyn x (dimension X + stroke + L b_total ) = 60 N x (83 mm mm + ( 8 mm)) = 16 Nm Mz dyn = Fy dyn x (dimension X + stroke + L b_total ) = 12 N x (83 mm mm + ( 8 mm)) = 3 Nm Verification of operation with combined load Max values from table page 5 Fy max = 750 N Fz max = 750 N Mx max = 28 Nm My max = 34 Nm Mz max = 34 Nm f v F y F y,max F z F z,max M x M x,max M y M y,max M z M z,max 1 f v 12N 60N 0Nm 16Nm 3Nm N 750N 28Nm 34Nm 34Nm Expected service life L calc L ref f v km km 2018/02 Subject to change Internet: 7

8 Guide units EAGF, for electric cylinders ESBF Max. payload F and torque M as a function of cantilever load A A X M A = Cantilever load X = Distance to centre of gravity of the payload S = Centre of gravity of the payload M = Torque S Explanation of how to read the graphs in the case of a combined load Determine cantilever load (150 mm) Enter lateral force (150 N) Enter distance from curve Permitted torque is the difference between M2 and M1 M2 M1 Running performance of 500 km Running performance of 2500 km Running performance of 5000 km Running performance of km Size 32 Size 40 Running performance of 500 km Running performance of 2500 km Running performance of 5000 km Running performance of km 8 Internet: Subject to change 2018/02

9 Guide units EAGF, for electric cylinders ESBF Max. payload F and torque M as a function of cantilever load A A X M A = Cantilever load X = Distance to centre of gravity of the payload S = Centre of gravity of the payload M = Torque S Size 50 Size 63 Size 80 Size 100 Running performance of 500 km Running performance of 2500 km Running performance of 5000 km Running performance of km 2018/02 Subject to change Internet: 9

10 Guide units EAGF, for electric cylinders ESBF Deflection f tare (due to tare weight) as a function of cantilever load A A f tare A f tare EAGF-V2-KF-32 EAGF-V2-KF-40 EAGF-V2-KF-50 EAGF-V2-KF-63 EAGF-V2-KF-80 EAGF-V2-KF-100 Deflection f standard (due to lateral force) as a function of cantilever load A F z f lateral A F y A f lateral EAGF-V2-KF-32 EAGF-V2-KF-40 EAGF-V2-KF-50/ EAGF-V2-KF-63 EAGF-V2-KF-80/ EAGF-V2-KF-100 The maximum permissible lateral force must not be exceeded. f lateral F lateral F standard f standard F standard = 10 N A = Cantilever load of guide rod f lateral = Deflection due to lateral force F lateral = Lateral force F standard = Standardised lateral force f standard = Deflection due to standardised lateral force (value from graph) Inclination á (due to torque) as a function of cantilever load A M á EAGF-V2-KF-32 EAGF-V2-KF-40 EAGF-V2-KF-50 EAGF-V2-KF-63 EAGF-V2-KF-80 EAGF-V2-KF-100 M M standard standard M standard = 2 Nm (valid for á 10 ) A = Cantilever load of guide rod á = Inclination due to torque M = Torque M standard = Standardised torque á standard = Deflection due to standardised torque 10 Internet: Subject to change 2018/02

11 Guide units EAGF, for electric cylinders ESBF Dimensions Download CAD data EAGF-V2-KF-32/50 (M 2:1) 1 These threads are omitted for sizes 80 and 100 Size B1 0.3 B2 B3 ±0.2 B4 ±0.2 B5 ± M6 M M8 M M8 M M16 M M18 M M18 M10 D1 D2 H6 D3 D4 D5 H8 D6 D7 Size D8 H1 H2 H3 H4 H5 H6 H7 KK L1 L2 0.5 ±0.2 ±0.2 ±0.2 ±0.2 ±1 32 M ± M10x M ± M12x M ± M16x M ± M16x M / M20x M / M20x Size L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 T1 T2 ß1 ± ± /02 Subject to change Internet: 11

12 Guide units EAGF, for electric cylinders ESBF wcore product range Ordering data Guide unit Size Stroke Part No. Type [mm] w EAGF-V2-KF w EAGF-V2-KF w EAGF-V2-KF w EAGF-V2-KF w EAGF-V2-KF w EAGF-V2-KF w EAGF-V2-KF w EAGF-V2-KF w EAGF-V2-KF w EAGF-V2-KF w EAGF-V2-KF w EAGF-V2-KF w EAGF-V2-KF w EAGF-V2-KF w EAGF-V2-KF w EAGF-V2-KF Ordering data Guide unit Size Stroke Part No. Type [mm] EAGF-V2-KF EAGF-V2-KF EAGF-V2-KF EAGF-V2-KF EAGF-V2-KF EAGF-V2-KF EAGF-V2-KF EAGF-V2-KF EAGF-V2-KF EAGF-V2-KF EAGF-V2-KF EAGF-V2-KF EAGF-V2-KF EAGF-V2-KF-100- Festo core product range qready for dispatch from the Festo factory in 24 hours wready for dispatch in 5 days maximum from stock 12 Internet: Subject to change 2018/02

13 Guide units EAGF, for electric cylinders EPCO Type codes EAGF P1 KF Type EAGF Designation P1 Guidance KF Guide unit For electric cylinder EPCO Recirculating ball bearing guide Size mm mm mm Stroke [mm] mm mm mm mm mm mm mm mm mm mm mm 2018/02 Subject to change Internet: 13

14 Guide units EAGF, for electric cylinders EPCO -N- Diameter 16, 25, 40 mm -W- -T- Stroke length mm General technical data Size Stroke [mm] 50, 75, 100, 125, 150, 175, , 75, 100, 125, 150, 175, 200, 250, 300 Design Guide Guidance Recirculating ball bearing guide Displacement force [N] Reversing backlash [μm] 0 Permissible speed [m/s] 1 Permissible acceleration [m/s 2 ] 25 Type of mounting Via female thread Mounting position Any 50, 75, 100, 125, 150, 175, 200, 250, 300, 350, 400 Operating and environmental conditions Size Ambient temperature [ C] Storage temperature [ C] Relative air humidity 0 95 (non-condensing) Degree of protection IP40 Corrosion resistance class CRC 1) 1 1) Corrosion resistance class CRC 1 to Festo standard FN Low corrosion stress. For dry indoor applications or transport and storage protection. Also applies to parts behind covers, in the non-visible interior area, and parts which are covered in the application (e.g. drive trunnions). Weight [g] (for calculation page 16) Size Basic weight with 0 mm stroke Additional weight per 10 mm stroke Moving mass with 0 mm stroke Additional mass per 10 mm stroke Centre of gravity of the moving mass [mm] (for calculation page 16) Size With 0 mm stroke Supplement per 10 mm stroke Internet: Subject to change 2018/02

15 Guide units EAGF, for electric cylinders EPCO Materials Sectional view Guide unit 1 Yoke plate Anodised wrought aluminium alloy 2 Housing Anodised wrought aluminium alloy 3 Bearing Steel 4 Guide rod Hard-chromium plated tempered steel Note on materials RoHS compliant Free of copper and PTFE Characteristic load values The indicated forces and torques refer to the guide centre. X If the guide unit is subjected to two or more of the indicated forces and torques simultaneously, the following equation must be satisfied in addition to the indicated maximum loads: Calculating the load comparison factor: f v F y F y,max F z F z,max M x M x,max M y M y,max M z M z,max 1 Distance X (for calculation page 16) Size Dimension X [mm] Max. permissible forces and torques Size Static Fy max. /Fz max. [N] Mx max. [Nm] My max. /Mz max. [Nm] Dynamic (for a service life of 5000 km) Fy max. /Fz max. [N] Mx max. [Nm] My max. /Mz max. [Nm] /02 Subject to change Internet: 15

16 Guide units EAGF, for electric cylinders EPCO Calculating the service life The service life of the guide depends on the load. To provide a rough indication of the service life of the guide, the graph below plots the load comparison factor f v against the service life ratio q. These values are only theoretical. You must consult your local Festo contact for load comparison factors f v greater than 1.5. Load comparison factor f v as a function of service life ratio q Example: The effect on the service life, deviating from the specified reference service life, can be determined by means of the service life ratio q: Given: Reference service life = 5000 km Required service life = 3000 km q 3000km km The graph gives a load comparison factor f v of 1.2. This means that the permissible resultant load can be utilised up to 120%. -H- Note f v 1.5 are only theoretical comparison values. PositioningDrives engineering software Calculation example L load L b L b = Centre of gravity of the moving mass of the guide unit L load = Centre of gravity of the payload L b_total = Centre of gravity of the total moving mass Length measurements should be provided with plus/minus signs as shown in the figure: L b_total 0 = Centre of gravity of the moving mass is on the payload side L b_total 0 = Centre of gravity of the moving mass is on the guide side L b_total Load side Guide side Given: Guide unit: EAGF-P1-KF Stroke length: H = 200 mm Centre of gravity of payload L load = 15 mm Payload: m load = 2 kg Acceleration: a x = a y = 2 m/s 2, a z = 0 m/s 2 To be calculated: Loads Fy dyn /Fz dyn and Mx dyn /My dyn /Mz dyn Verification of operation with combined load Expected service life 16 Internet: Subject to change 2018/02

17 Guide units EAGF, for electric cylinders EPCO Calculation example Solution: Moving load: m b = Moving mass of the guide unit m m b_total m b m (m b m 0b H m Hb ) 0b = Moving mass with 0 mm stroke load m Hb = Additional mass per 10 mm stroke From table page 14 m 0b = 0.3 kg m Hb = kg/10 mm H = Stroke length m b = 0.3 kg mm x kg/10 mm = 0.54 kg m b_total = 0.54 kg + 2 kg = 2.54 kg Centre of gravity of the moving mass L b_total L load m load L b m L b b = Centre of gravity of the moving mass of the guide unit m (L b L 0b H L Hb ) b_total m b = Moving mass of the guide unit L load = Centre of gravity of the payload From table page 14 L 0b = 30 mm L Hb = 4.5 mm/10 mm m load L 0b L Hb = Payload = Centre of gravity of the moving mass with 0 mm stroke = Additional centre of gravity of the moving mass per 10 mm stroke L b = 30 mm mm x 4.5 mm/10 mm = 120 mm L b_total ( 15mm) 2kg ( 120mm) 0.54kg 14mm 2.54kg Length measurements should be provided with plus/minus signs as shown in the figure: L b_total 0 = Centre of gravity of the moving mass is on the payload side L b_total 0 = Centre of gravity of the moving mass is on the guide side Loads Fy dyn /Fz dyn and Mx dyn /My dyn /Mz dyn Fy dyn = m b_total x a y = 2.54 kg x 2 m/s 2 = 5 N Fz dyn = m b_total x (g + a z ) = 2.54 kg x (9.81 m/s m/s 2 ) = 25 N From table page 15 Dimension X = 59 mm My dyn = Fz dyn x (dimension X + stroke + L b_total ) = 25 N x (59 mm mm + ( 14 mm) = 6.1 Nm Mz dyn = Fy dyn x (dimension X + stroke + L b_total ) = 5 N x (59 mm mm + ( 14 mm) = 1.2 Nm Verification of operation with combined load Max values from table page 15 Fy max = 320 N Fz max = 320 N Mx max = 15 Nm My max = 10 Nm Mz max = 10 Nm f v F y F y,max F z F z,max M x M x,max M y M y,max M z M z,max 1 f v 5N 320N Expected service life 25N 0Nm 320N 15Nm 6.1Nm 10Nm L calc L ref 5000km 3 f v km 1.2Nm Nm 2018/02 Subject to change Internet: 17

18 Guide units EAGF, for electric cylinders EPCO Max. payload F and torque M as a function of cantilever load A A X M A = Cantilever load X = Distance to centre of gravity of the payload S = Centre of gravity of the payload M = Torque S Explanation of how to read graphs in the case of a combined load M2 M1 Determine cantilever load (50 mm) Enter lateral force (50 N) Enter distance from curve Permitted torque is the difference between M2 and M1 Running performance of 500 km Running performance of 2500 km Running performance of 5000 km Running performance of km Size 16 Size 25 Size 40 Running performance of 500 km Running performance of 2500 km Running performance of 5000 km Running performance of km 18 Internet: Subject to change 2018/02

19 Guide units EAGF, for electric cylinders EPCO Deflection f tare (due to tare weight) as a function of cantilever load A A f tare f tare A EAGF-P1-KF-16 EAGF-P1-KF-25 EAGF-P1-KF-40 Deflection f standard (due to lateral force) as a function of cantilever load A F z f lateral A F y f lateral A EAGF-P1-KF-16 EAGF-P1-KF-25 EAGF-P1-KF-40 The maximum permissible lateral force must not be exceeded. f lateral F lateral F standard f standard F standard = 10 N A = Cantilever load of guide rod f lateral = Deflection due to lateral force F lateral = Lateral force F standard = Standardised lateral force f standard = Deflection due to standardised lateral force (value from graph) Inclination á (due to torque) as a function of cantilever load A M á EAGF-P1-KF-16 EAGF-P1-KF-25 EAGF-P1-KF-40 M M standard standard M standard = 2 Nm (valid for á 10 ) A = Cantilever load of guide rod á = Inclination due to torque M = Torque M standard = Standardised torque á standard = Deflection due to standardised torque 2018/02 Subject to change Internet: 19

20 Guide units EAGF, for electric cylinders EPCO Possible combinations with other drives/axes via direct mounting Guide unit EAGF with electric cylinder EPCO and guide unit EAGF Size Base axis EAGF-P1-KF-25 EAGF-P1-KF-40 Assembly axis EAGF-P1-KF-16 EAGF-P1-KF-25 Toothed belt axis ELGR with electric cylinder EPCO and guide unit EAGF Size Base axis ELGR-TB-35 ELGR-TB-45 ELGR-TB-55 Assembly axis EAGF-P1-KF-16 EAGF-P1-KF-25 EAGF-P1-KF Internet: Subject to change 2018/02

21 Guide units EAGF, for electric cylinders EPCO Possible combinations with other drives/axes via direct mounting Rotary drive ERMO with electric cylinder EPCO and guide unit EAGF Size Base axis EAGF-P1-KF-16 EAGF-P1-KF-25 EAGF-P1-KF-40 Assembly axis ERMO-12 ERMO-16 ERMO-25 Mini slide DGSL with electric cylinder EPCO and guide unit EAGF Size Base axis EAGF-P1-KF-16 EAGF-P1-KF-25 EAGF-P1-KF-40 Assembly axis DGSL ) DGSL ) DGSL ) 1) Minimal stroke 2018/02 Subject to change Internet: 21

22 Guide units EAGF, for electric cylinders EPCO Dimensions Download CAD data Size Internet: Subject to change 2018/02

23 Guide units EAGF, for electric cylinders EPCO Size B1 B2 B3 B4 ±0.05 B M6 9 M M6 9 M M6 9 M5 9 B6 ±0.05 D2 h7 D3 D4 D5 H8 D6 D7 H8 Size D8 D9 D10 D11 H8 D12 H8 16 M M H M M M M D13 D14 H8 D15 D16 H8 D17 D18 H7 D19 Size D20 H1 H2 H3 H4 H5 H6 H7 H8 H9 H10 ±0.05 ±0.05 ±0.05 ±0.05 ± Size L1 L2 L3 L4 L5 L6 L7 L8 L9 T1 T2 ±0.05 ±0.05 ±0.05 ± stroke stroke stroke Size T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T ± Min Min /02 Subject to change Internet: 23

24 Guide units EAGF, for electric cylinders EPCO wcore product range Ordering data Guide unit Size Stroke Part No. Type [mm] w EAGF-P1-KF w EAGF-P1-KF w EAGF-P1-KF w EAGF-P1-KF w EAGF-P1-KF w EAGF-P1-KF w EAGF-P1-KF w EAGF-P1-KF w EAGF-P1-KF w EAGF-P1-KF w EAGF-P1-KF w EAGF-P1-KF w EAGF-P1-KF w EAGF-P1-KF Ordering data Guide unit Size Stroke Part No. Type [mm] 16 75, 125, EAGF-P1-KF , 125, 175, EAGF-P1-KF , 125, 175, , EAGF-P1-KF-40- Accessories Ordering data Centring sleeve Connector sleeve For size Description Part No. Type PU 1) 16, 25, 40 For centring the drive or attachments ZBH ZBH-9 16 For centring the drive or attachments ZBV ) Packaging unit Festo core product range qready for dispatch from the Festo factory in 24 hours wready for dispatch in 5 days maximum from stock 24 Internet: Subject to change 2018/02

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