MAX CONVEYORS GTB. more than technology

Transcription

1 MAX CONVEYORS GTB more than technology

2 CUSTOMIZED SOLUTIONS Assembly Watch industry Electronics industry Construction industry Mechanical engineering Plastics industry Printing industry Automotive suppliers Automotive Medical industry Automotive suppliers Solar industry Medical industry Automotive suppliers Mechanical engineering Airport industry Airport industry Automotive Electronics industry

3 MAX CONVEYOR GTB PRODUCT DESCRIPTION 3 TECHNICAL DATA 5 GTB-K END DRIVE 7 GTB-M CENTER DRIVE 20 GTB-T DRUM DRIVE 33 ACCESSORIES 44 Max conveyors GTB are used to carry parts to or from the various manufacturing stations, or combined to form complete transport systems. The modular construction of the system permits simple adaptation to specific customer requirements. The conveyor is driven by a 230/400 V spur gear motor. This permits transportation of up to 125 kg in conveying mode. The following chassis widths are available: 200, 300, 400, 500, 600, 700 and 800 mm (widths up to 1200 mm on request). The max conveyor is available with end, center or drum drive. The warranty is 24 months from date of delivery. Modifications may be made without notice. GTB 05/2012 3

4 MAX CONVEYORS GTB - PRODUCT DESCRIPTION GTB-K end drive GTB-M center drive GTB-T drum drive Sprockets and chain End section Ø60 mm Nose bar Ø15 mm The belt speed can be altered by simply exchanging sprockets and chain or with the aid of a frequency converter, if variable speed is requested. Conveyor products are complemented by our full range of accessories and special fittings (dependent on the chassis width selected). This includes various belt types for different applications, stands and lateral guides. Accessories can be included in the future easily, quickly and without mechanical processing. 4 05/2012 GTB

5 MAX CONVEYORS GTB - TECHNICAL DATA Ambient temperature +10 at +40 C Rel. Humidity < 95% (without condensation) Air purity normal workshop atmosphere Noise level < 60 dba Gear motor end and center drive drum drive Voltage/frequency 1 230V/50 Hz 3 230V/50 Hz 3 230V/50 Hz 3 400V/50 Hz 3 400V/50 Hz frequency converter 1 x 230 V/50 Hz Category of protection IP 54 IP 65 Type of switching delta/star delta at 3 230V/50 Hz star at 3 400V/50 Hz Insulation of motor windings for frequency converter operation with phase isolation Thermal protection 2 thermal sensors (from 130 C) Start/stop operation 20 pulses per minute 10 pulses per minute 20 pulses per minute with frequency converter or with soft start device On-time 100% Material Profile lateral aluminum, anodized natural Deflecting rollers steel Drive roller rubber-coated aluminum PU, steel Drive unit stainless steel, aluminum, plastic POM Protective plate aluminum, anodized natural Gear motor aluminium Gliding plate nickel-plated/option stainless steel Connecting support aluminum, anodized natural, plastic end drive center drive drum drive Extension Weight (base L = 1000 mm) [kg] [kg] [kg] per meter [kg] Type GTB GTB GTB GTB GTB GTB GTB Legend GTB Max conveyor GTB 05/2012 5

6 MAX CONVEYORS GTB - BUILDUP/CROSS-SECTION A 0.25 B 0.25 X Y Detail Y Gurt 2.6 Type GTB-200 GTB-300 GTB-400 GTB-500 GTB-600 GTB-700 GTB-800 A [mm] B ± 0.5 mm X /2012 GTB

7 MAX CONVEYOR WITH END DRIVE GTB-K - PRODUCT DESCRIPTION The Max conveyor with end drive GTB-K is driven by a 230/400 V spur gear motor. This permits transportation of up to 125 kg in conveying mode. The following chassis widths are available: 200, 300, 400, 500, 600, 700 and 800 mm (widths up to 1200 mm on request). The GTB-K model is a variant at affordable costs thanks to its simple construction. The end drive version can be fitted above or below the belt depending on available space. The top drive version can transport products up to 80 mm high. The possible belt length is between 1 and 6 m. The 60 mm diameter of the deflecting rollers permits the use of cleated belts. The belt speed can be altered by simply exchanging sprockets and chain or with the aid of a frequency converter, if variable speed is requested. Accessories can be included in the future easily, quickly and without mechanical processing. GTB 05/2012 7

8 MAX CONVEYOR WITH END DRIVE GTB-K - DIMENSIONS L A A Ø 60 Ø Ø15 (nose bar) E E 80 Ø 42 right left Configurator CAD Data Type GTB-200K GTB-300K GTB-400K GTB-500K GTB-600K GTB-700K GTB-800K A [mm] L min. 1m / max. 6 m belts shorter than 1m and longer than 6 m on request Getriebemotor 3G90F71/4D63b4-8 G90F/4D63b4-8 G90F/4D71L-4 G80F/4D71b E [mm] /2012 GTB

9 BELT TYPES HRVT-101 Manufacturer s designation FNB-5E FAB-2E FNI-5E ENI-5EE TF-NRN HNB-5E HAT-5E NAB-8EIWV NHM-6EKBV Thickness [mm] Dimensions [kg/m 2 ] Min. drum Ø [mm] R4 1) R4 1) R4 1) R4 1) 30 R4 1) k1% [N/mm] kzul. [N/mm] µg (conveying mode) 2) µg (buffering mode) 2) Operat. temp., continous [ C] 15/80 30/80 30/80 30/80 200/260 15/80 0/80 10/70 10/70 Operat. temp., briefly [ C] 20/110 30/110 30/110 30/ /260 20/110 10/110 20/80 20/80 Field of use L, Ch, Ph L, Ch, Ph L, Ch, Ph Mo, El HT, Dr L, Ch, Ph, Ho L, Ch, Ph Mo, El Mo, Oe Method of transport horizontal X X X X X X X X X buffering X X X X X X X rejection of goods X X X X X X X X inclined X X X Surface of conveying side smooth smooth fabric structured smooth smooth structured smooth smooth Cleats yes no no no no yes no yes yes Color of conveying side white white white black brown green green white black Nose bar 3) yes yes yes yes no yes no no no Antistatic yes yes yes yes no yes yes yes yes Suitable for food yes yes yes no yes 4) yes no yes no k1% Required force for 1% rotation kperm. Maximum permissible force µg Coefficient of friction in buffering mode: belt to product (steel) in conveying mode: belt to sliding 1) Nose bar radius 2) At 50% relative humidity 3) Important! Cleats not possible in combination with nose bar! 4) EU yes / FDA no L Food Ch Chemistry Ph Pharmaceuticals Mo Mounting systems, general El Electronics industry (electrically conductive) Oe Effect of oil and grease HT For high operating temperatures Dr Printing industry Ho High-performance belt, heat-resistant, high mechanical and chemical resistance St Standard belts GTB 05/2012 9

10 MAX CONVEYOR WITH END DRIVE GTB-K - CLEATS 1) Manufacturer s designation PQS-8 PQF-8 Suitable for belt type NAB-8EIWV FNB-5E NHM-6EKBV HNB-5E Field of application 2) St L, Ch, Ph Min. cleat spacing A [mm] Color dark-gray white 8 8 Manufacturer s designation PVS-10 PVF-10 Suitable for belt type NAB-8EIWV FNB-5E NHM-6EKBV HNB-5E Field of application 2) St L, Ch, Ph Min. cleat spacing A [mm] Color dark-gray white Manufacturer s designation PNF PNH Suitable for belt type FNB-5E, HNB-5E Field of application 2) L, Ch, Ph L, Ch, Ph Min. cleat spacing A [mm] Color white green Cleat height h [mm] 20 (PNF-20) 20 (PNH-20) 30 (PNF-30) 30 (PNH-30) 40 (PNF-40) 40 (PNH-40) h Cleat spacing Cleat spacing A = 2 length L [mm]4) + 60 number of cleats Number of cleats = 2 length L [mm]4) + 60 cleat spacing A A 3) 1) Cleated belts require at least two weeks delivery time 2) For legend, see page 9 3) The tolerance of the cleat spacing A is ± 2 mm 4) Length L see page /2012 GTB

11 MAX CONVEYORS WITH END DRIVE GTB-K - LOADING LIMITS End- drive in conveying mode Belt speed Belt width FNB-5E FAB-2E [m/min] [mm] [kg] [kg] [kg] [kg] [kg] [kg] [kg] [kg] [kg] from 0.5 to from 47.9 to FNI-5E ENI-5EE HRVT-101 TF-NRN HNB-5E HAT-5E NAB-8EIWV NHM-6EKBV End drive in buffering mode Belt speed Belt width FNB-5E FAB-2E [m/min] [mm] [kg] [kg] [kg] [kg] [kg] [kg] [kg] [kg] [kg] from 0.5 to from 47.9 to FNI-5E ENI-5EE HRVT-101 TF-NRN HNB-5E HAT-5E NAB-8EIWV NHM-6EKBV GTB 05/

12 MAX CONVEYORS WITH END DRIVE GTB-K - LOADING LIMITS Belt speed Mode of drive BA = permissible starting load in %, BD = permissible continuous load in % v variable 3 x 230 V, 50 Hz 1 x 230 V 3 x 230 V vfix vmin. vmax. 3 x 400 V, 50 Hz Capacitor Frequency converter [m/min] [m/min] [m/min] BA, BD BA BD v BA, BD v BA, BD % % % % % % % veff = % % veff = % % veff = % % veff = % % veff = % % veff = % % veff = % % veff = % % veff = % % veff = % % veff = % % veff = % % veff = % ) % veff = % ) % veff = % ) % veff = % ) ) % veff = % ) ) % veff = % 1) For max conveyors with nose bar the maximum permissible speed is 39.6 m/min also in use with frequency converter /2012 GTB

13 MAX CONVEYORS WITH END DRIVE GTB-K - TECHNICAL DATA DRIVE Motor Gear Spur gear Current consumption Belt speed [m/min] Gear type/ Motor type Motor Gear reduction i No. of driving teet No. of drive roller teet sprocket set 3x230 V 50 Hz [A] 3x400 V 50 Hz [A] 1x 230 V Capacitor [A] 0.5 3G90F/71/4D63b : G90F/71/4D63b : G90F/71/4D63b : G90F/71/4D63b : G90F/71/4D63b : G90F/71/4D63b : G90F/4D63b : G90F/4D63b : G90F/4D63b : G90F/4D63b : G90F/4D63b : G90F/4D63b : G90F/4D63b : G90F/4D63b : G90F/4D63b : G90F/4D63b : G90F/4D63b : G90F/4D63b : G90F/4D71L : not 27.1 G90F/4D71L : possible 31.3 G90F/4D71L : not 39.6 G90F/4D71L : possible 19.9 G80F/4D71b : not 27.1 G80F/4D71b : possible 31.3 G80F/4D71b : G80F/4D71b : G80F/4D71b : G80F/4D71b : All motors are fitted with heat sensors (130 C). GTB 05/

14 MAX CONVEYOR GTB - BELT FABRICATION Version 1 Version 2 You order the belt yourself from the manufacturer in the table below. You can determine the belt length using the file Gurtlänge GTB....xls. Montech procures the belt for you according to the list of belt codes below. LIST OF BELT CODES Structure of our code: 10/0457/02326/1 Connection code (see code below) Belt length (always 5-digit) Belt length (always 4-digit) Belt number (see code below) No. Belt designation Connection code Supplier 10 FNB-5E 1 / 2 / 3 / 4 Habasit 11 FAB-2E 1 / 2 / 3 / 4 Habasit 12 FNI-5E 1 / 2 / 3 / 4 Habasit 15 ENI-5EE 1 / 3 / 4 Habasit 52 HRVT-101TF-NRN 1 / 4 Habasit 20 HNB-5E 1 / 3 / 4 Habasit 21 HAT-5E 1 / 3 / 4 Habasit 23 NAB-8EIWV 1 / 3 / 4 Habasit 24 NHM-6EKBV 1 / 3 / 4 Habasit Connection code 1 = endless flexproof Connection code 2 = endless thermofix Connection code 3 = open beveled Connection code 4 = cut square Connection code 1 is prefarable! CALCULATION OF BELT LENGTH It can be downloaded from our homepage ( You can find the file Gurtlänge GTB....xls under Support Service forms /2012 GTB

15 MAX CONVEYOR WITH END DRIVE GTB-K - CALCULATION FORMULAS Calculation of lateral guide length L Lc GTB with 2 deflection rollers Ø 60 mm: LC = L 154 mm TB with 1 deflection roller Ø 60 mm and 1 nose bar: LC = L 194 mm Configurator Calculation of gliding plate length LG GTB-K with 2 deflection rollers Ø 60 mm: LG = L 140 mm GTB-K with 1 deflection roller Ø 60 mm and 1 nose bar: LG = L 86 mm 173 mm (GTB-200) 273 mm (GTB-300) 373 mm (GTB-400) 473 mm (GTB-500) 573 mm (GTB-600) 673 mm (GTB-700) 773 mm (GTB-800) Calculation of belt length An Excel table is used for calculating the belt length. It can be downloaded from our homepage ( You can find the file Gurtlä nge GTB....xls under Support Service forms. GTB 05/

16 MAX CONVEYOR WITH END DRIVE GTB-K - SUPPORT SPACING CALCULATION L 37.5 X X X 37.5 LC = L 154 mm L in mm LC in mm Dimension X in mm Weight Y in kilograms Length of conveyor Length of profile lateral Spacing between supports Loading of belt per 1000 mm. The total loading over the entire length of the conveyor must not exceed 125 kg maximum in conveying mode, refer also to table of loading limits, page 13. Dimension X Weight per meter Y Due to high surface loading, additional supports are necessary to increase the stability of the gliding plate. The optimum number of supports is calculated from the above diagram. Determination of dimension X 1. Determine belt load per meter (e.g. 50 kg). 2. Choose the curve of conveyor belt selected (e.g. GTB-400). 3. Determine point of intersection of curve and weight per meter Y and read dimension X from table (gives a dimension of 470 mm) /2012 GTB

17 MAX CONVEYORS WITH END DRIVE GTB-K - COMPONENTS GTB spur gear motors, 50Hz 3G90F71/4D63b4-8 (v= m/min) G90F/4D63b4-8 (v= m/min) G90F/4D63b4 (v= m/min) G90F/4D71L-4 (v= m/min) G80F/4D71b-4 (v= m/min) * * not possible with nose bar GTB-K sprocket set v=0.5/1.8/6.3/19.9 m/min, z=11/ v=0.7/2.5/8.7/27.1 m/min, z=15/ v=0.9/3.2 m/min, z=15/ v=1.1/39.6 m/min, z=13/ v=1.3/4.5/15.1/47.9 m/min, z=13/ v=0.6/2.1 m/min, z=11/ v=4.1/13.9 m/min, z=13/ v=7.5/31.3 m/min, z=13/ v=11.3 m/min, z=13/ v=56.6 m/min, z=11/ GTB 05/

18 MAX CONVEYORS WITH END DRIVE GTB-K - COMPONENTS GTB-K end with deflection roller GTB GTB GTB GTB GTB GTB GTB GTB-K end with nose bar GTB GTB GTB GTB GTB GTB GTB GTB-KRU/KLO drive unit GTB-200KRU/KLO 1) GTB-300KRU/KLO 1) GTB-400KRU/KLO 1) GTB-500KRU/KLO 1) GTB-600KRU/KLO 1) GTB-700KRU/KLO 1) GTB-800KRU/KLO 1) ) KRU End drive bottom right KLO End drive top left GTB-KRO/KLU drive unit GTB-200KRO/KLU 2) GTB-300KRO/KLU 2) GTB-400KRO/KLU 2) GTB-500KRO/KLU 2) GTB-600KRO/KLU 2) GTB-700KRO/KLU 2) GTB-800KRO/KLU 2) ) KRO End drive top right KLU End drive bottom left 18 05/2012 GTB

19 MAX CONVEYORS WITH END DRIVE GTB-K - COMPONENTS GTB profile lateral GTB /...* GTB gliding plate sendzimir galvanised GTB-200 B=173 L=...* 54869/0173/...* GTB-300 B=273 L=...* 54869/0273/...* GTB-400 B=373 L=...* 54869/0373/...* GTB-500 B=473 L=...* 54869/0473/...* GTB-600 B=573 L=...* 54869/0573/...* GTB-700 B=673 L=...* 54869/0673/...* GTB-800 B=773 L=...* 54869/0773/...* GTB gliding plate stainless GTB-200 B=173 L=...* 54868/0173/...* GTB-300 B=273 L=...* 54868/0273/...* GTB-400 B=373 L=...* 54868/0373/...* GTB-500 B=473 L=...* 54868/0473/...* GTB-600 B=573 L=...* 54868/0573/...* GTB-700 B=673 L=...* 54868/0673/...* GTB-800 B=773 L=...* 54868/0773/...* * customer-specific in mm, max mm (see page 15) GTB connecting support* GTB GTB GTB GTB GTB GTB GTB * at least two pieces COMPLETE YOUR MAX CONVEYOR WITH THIS COMPONENTS:. Belt Motor Sprocket set End left End right. Drive unit Profile lateral Gliding plate Connecting support GTB 05/

20 MAX CONVEYOR WITH CENTER DRIVE GTB-M - PRODUCT DESCRIPTION The Max conveyor with center drive GTB-M is driven by a 230/400 V spur gear motor. The center drive version is suitable for conveyors up to 15 m. The drive unit can be placed at any location. In order to get maximum life from the conveyor belt, it is critical to maintain the proper tension. The center drive version performs this task with a novel mechanical automatic belt-tensioning device to add tension to the conveyor as loads increase. The belt tensioning device before and after the load eliminates loose sections of belt. A tension roller which moves as a function of load tensions the loose side of the belt to the level of the traction side. By relieving tension when the load is less than maximum, the belt will sustain a longer life and power consumption is reduced. The belt speed can be altered by simply exchanging sprockets and chain or with the aid of a frequency converter, if variable speed is requested. Accessories can be included in the future easily, quickly and without mechanical processing /2012 GTB

21 MAX CONVEYOR WITH CENTER DRIVE GTB-M - DIMENSIONS L min min Ø Ø R E 27 right A A+11 Version R belt runs right Version L belt runs left R L Configurator CAD Data right left Type GTB-200 GTB-300 GTB-400 GTB-500 GTB-600 GTB-700 GTB-800 A [mm] L min. 1m / max. 15 m Belts shorter than 1m and longer than 15 m on request Gear motor 3G90F71/4D63b4-8 G90F/4D63b4-8 G90F/4D71L-4 G80F/4D71b E [mm] GTB 05/

22 MAX CONVEYOR WITH CENTER DRIVE GTB-M - DIMENSIONS L min min. 275 Ø Ø Ø A+11 E A A L min min. 275 Ø Ø Ø Ø 42 Configurator E A A CAD Data Type GTB-200 GTB-300 GTB-400 GTB-500 GTB-600 GTB-700 GTB-800 A [mm] L min. 1m / max. 15 m Belts shorter than 1m and longer than 15 m on request Gear motor 3G90F71/4D63b4-8 G90F/4D63b4-8 G90F/4D71L E [mm] /2012 GTB

23 BELT TYPES HRVT-101 Manufacturer s designation FNB-5E FAB-2E FNI-5E ENI-5EE TF-NRN HNB-5E HAT-5E NAB-8EIWV NHM-6EKBV Thickness [mm] Dimensions [kg/m 2 ] Min. drum Ø [mm] R4 1) R4 1) R4 1) R4 1) 30 R4 1) k1% [N/mm] kzul. [N/mm] µg (conveying mode) 2) µg (buffering mode) 2) Operat. temp., continous [ C] 15/80 30/80 30/80 30/80 200/260 15/80 0/80 10/70 10/70 Operat. temp., briefly [ C] 20/110 30/110 30/110 30/ /260 20/110 10/110 20/80 20/80 Field of use L, Ch, Ph L, Ch, Ph L, Ch, Ph Mo, El HT, Dr L, Ch, Ph, Ho L, Ch, Ph Mo, El Mo, Oe Method of transport horizontal X X X X X X X X X buffering X X X X X X X rejection of goods X X X X X X X X inclined X X X Surface of conveying side smooth smooth fabric structured smooth smooth structured smooth smooth Color of conveying side white white white black brown green green white black Nose bar 3) yes yes yes yes no yes no no no Antistatic yes yes yes yes no yes yes yes yes Suitable for food yes yes yes no yes 4) yes no yes no k1% Required force for 1% rotation kperm. Maximum permissible force µg Coefficient of friction in buffering mode: belt to product (steel) in conveying mode: belt to sliding 1) Nose bar radius 2) At 50% relative humidity 3) Important! Cleats not possible in combination with nose bar! 4) EU yes / FDA no L Food Ch Chemistry Ph Pharmaceuticals Mo Mounting systems, general El Electronics industry (electrically conductive) Oe Effect of oil and grease HT For high operating temperatures Dr Printing industry Ho High-performance belt, heat-resistant, high mechanical and chemical resistance St Standard belts GTB 05/

24 MAX CONVEYORS WITH CENTER DRIVE GTB-M - LOADING LIMITS End- drive in conveying mode Belt speed Belt width FNB-5E FAB-2E [m/min] [mm] [kg] [kg] [kg] [kg] [kg] [kg] [kg] [kg] [kg] from 0.5 to from 47.9 to FNI-5E ENI-5EE HRVT-101 TF-NRN HNB-5E HAT-5E NAB-8EIWV NHM-6EKBV End drive in buffering mode Belt speed Belt width FNB-5E FAB-2E [m/min] [mm] [kg] [kg] [kg] [kg] [kg] [kg] [kg] [kg] [kg] from 0.5 to from 47.9 to FNI-5E ENI-5EE HRVT-101 TF-NRN HNB-5E HAT-5E NAB-8EIWV NHM-6EKBV 24 05/2012 GTB

25 MAX CONVEYORS WITH CENTER DRIVE GTB-M - LOADING LIMITS Belt speed Mode of drive BA = permissible starting load in %, BD = permissible continuous load in % v variable 3 x 230 V, 50 Hz 1 x 230 V 3 x 230 V vfix vmin. vmax. 3 x 400 V, 50 Hz Capacitor Frequency converter [m/min] [m/min] [m/min] BA, BD BA BD v BA, BD v BA, BD % % % % % % % veff = % % veff = % % veff = % % veff = % % veff = % % veff = % % veff = % % veff = % % veff = % % veff = % % veff = % % veff = % % veff = % ) % veff = % ) % veff = % ) % veff = % ) ) % veff = % ) ) % veff = % 1) For max conveyors with nose bar the maximum permissible speed is 39.6 m/min also in use with frequency converter. GTB 05/

26 MAX CONVEYORS WITH CENTER DRIVE GTB-M - TECHNICAL DATA DRIVE Motor Gear Spur gear Current consumption Belt speed [m/min] Gear type/ Motor type Motor Gear reduction i No. of driving teet No. of drive roller teet sprocket set 3x230 V 50 Hz [A] 3x400 V 50 Hz [A] 1x 230 V Capacitor [A] 0.5 3G90F/71/4D63b : G90F/71/4D63b : G90F/71/4D63b : G90F/71/4D63b : G90F/71/4D63b : G90F/71/4D63b : G90F/4D63b : G90F/4D63b : G90F/4D63b : G90F/4D63b : G90F/4D63b : G90F/4D63b : G90F/4D63b : G90F/4D63b : G90F/4D63b : G90F/4D63b : G90F/4D63b : G90F/4D63b : G90F/4D71L : not 27.1 G90F/4D71L : possible 31.3 G90F/4D71L : not 39.6 G90F/4D71L : possible 19.9 G80F/4D71b : not 27.1 G80F/4D71b : possible 31.3 G80F/4D71b : G80F/4D71b : G80F/4D71b : G80F/4D71b : All motors are fitted with heat sensors (130 C) /2012 GTB

27 MAX CONVEYOR GTB - BELT FABRICATION Version 1 Version 2 You order the belt yourself from the manufacturer in the table below. You can determine the belt length using the file Gurtlänge GTB....xls. Montech procures the belt for you according to the list of belt codes below. LIST OF BELT CODES Structure of our code: 10/0457/02326/1 Connection code (see code below) Belt length (always 5-digit) Belt length (always 4-digit) Belt number (see code below) No. Belt designation Connection code Supplier 10 FNB-5E 1 / 2 / 3 / 4 Habasit 11 FAB-2E 1 / 2 / 3 / 4 Habasit 12 FNI-5E 1 / 2 / 3 / 4 Habasit 15 ENI-5EE 1 / 3 / 4 Habasit 52 HRVT-101TF-NRN 1 / 4 Habasit 20 HNB-5E 1 / 3 / 4 Habasit 21 HAT-5E 1 / 3 / 4 Habasit 23 NAB-8EIWV 1 / 3 / 4 Habasit 24 NHM-6EKBV 1 / 3 / 4 Habasit Connection code 1 = endless flexproof Connection code 2 = endless thermofix Connection code 3 = open beveled Connection code 4 = cut square Connection code 1 is prefarable! CALCULATION OF BELT LENGTH It can be downloaded from our homepage ( You can find the file Gurtlänge GTB....xls under Support Service forms. GTB 05/

28 MAX CONVEYOR WITH CENTER DRIVE GTB-M - CALCULATION FORMULAS Calculation of profile lateral L Lc GTB with 2 deflection rollers Ø 60 mm: LC = L 140 mm GTB with 1 deflection roller Ø 60 mm and 1 nose bar: LC = L 200 mm GTB with 2 nose bars: LC = L 260 mm Configurator Calculation of gliding plate length LG GTB-M with 2 deflection rollers Ø 60 mm: LG = L 140 mm GTB-M with 1 deflection rolle Ø 60 mm and 1 nose bar: LG = L 92 mm 173 mm (GTB-200) GTB-M with 2 nose bars: LG = L 43 mm 273 mm (GTB-300) 373 mm (GTB-400) 473 mm (GTB-500) 573 mm (GTB-600) 673 mm (GTB-700) 773 mm (GTB-800) Calculation of belt length An Excel table is used for calculating the belt length. It can be downloaded from our homepage ( You can find the file Gurtlä nge GTB....xls under Support Service forms /2012 GTB

29 MAX CONVEYOR WITH CENTER DRIVE GTB-M - SUPPORT SPACING CALCULATION L 37.5 X X X 37.5 LC = L 154 mm L in mm LC in mm Dimension X in mm Weight Y in kilograms Length of conveyor Length of profile lateral Spacing between supports Loading of belt per 1000 mm. The total loading over the entire length of the conveyor must not exceed 125 kg maximum in conveying mode, refer also to table of loading limits, page 26. Dimension X Weight per meter Y Due to high surface loading, additional supports are necessary to increase the stability of the gliding plate. The optimum number of supports is calculated from the above diagram. Determination of dimension X 1. Determine belt load per meter (e.g. 50 kg). 2. Choose the curve of conveyor belt selected (e.g. GTB-400). 3. Determine point of intersection of curve and weight per meter Y and read dimension X from table (gives a dimension of 470 mm). GTB 05/

30 MAX CONVEYORS WITH CENTER DRIVE GTB-M - COMPONENTS GTB spur gear motors, 50Hz 3G90F71/4D63b4-8 (v= m/min) G90F/4D63b4-8 (v= m/min) G90F/4D63b4 (v= m/min) G90F/4D71L-4 (v= m/min) G80F/4D71b-4 (v= m/min) * * not possible with nose bar GTB sprocket set v=0.5/1.8/6.3/19.9 m/min, z=11/ v=0.7/2.5/8.7/27.1 m/min, z=15/ v=0.9/3.2 m/min, z=15/ v=1.1/39.6 m/min, z=13/ v=1.3/4.5/15.1/47.9 m/min, z=13/ v=0.6/2.1 m/min, z=11/ v=4.1/13.9 m/min, z=13/ v=7.5/31.3 m/min, z=13/ v=11.3 m/min, z=13/ v=56.6 m/min, z=11/ /2012 GTB

31 MAX CONVEYORS WITH CENTER DRIVE GTB-M - COMPONENTS GTB end with deflection roller GTB GTB GTB GTB GTB GTB GTB GTB end with nose bar GTB GTB GTB GTB GTB GTB GTB GTB drive unit GTB GTB GTB GTB GTB GTB GTB GTB 05/

32 MAX CONVEYORS WITH CENTER DRIVE GTB-M - COMPONENTS GTB profile lateral GTB /...* GTB gliding plate sendzimir galvanised GTB-200 B=173 L=...* 54869/0173/...* GTB-300 B=273 L=...* 54869/0273/...* GTB-400 B=373 L=...* 54869/0373/...* GTB-500 B=473 L=...* 54869/0473/...* GTB-600 B=573 L=...* 54869/0573/...* GTB-700 B=673 L=...* 54869/0673/...* GTB-800 B=773 L=...* 54869/0773/...* GTB gliding plate stainless GTB-200 B=173 L=...* 54868/0173/...* GTB-300 B=273 L=...* 54868/0273/...* GTB-400 B=373 L=...* 54868/0373/...* GTB-500 B=473 L=...* 54868/0473/...* GTB-600 B=573 L=...* 54868/0573/...* GTB-700 B=673 L=...* 54868/0673/...* GTB-800 B=773 L=...* 54868/0773/...* * customer-specific in mm, max mm (see page 28) GTB connecting support* GTB GTB GTB GTB GTB GTB GTB * at least two pieces COMPLETE YOUR MAX CONVEYOR WITH THIS COMPONENTS Belt Motor Sprocket set End left End right Drive Unit Profile lateral Gliding plate Connecting support 32 05/2012 GTB

33 MAX CONVEYOR WITH DRUM DRIVE GTB-T - PRODUCT DESCRIPTION With the motor incorporated in the drive roller, the maxiconveyor with drum drive GTB-T boasts a compact structure. There are no protruding parts that would require additional space during installation. The following chassis widths are available: 200, 300, 400, 500, 600, 700 and 800 mm. The possible belt length is between 1 and 6 m. The 60 mm diameter of the deflecting rollers permits the use of cleated belts. The compact construction delivers huge benefits especially for climbing conveyors provided with cleat spacing with ribs. Accessories can be included in the future easily, quickly and without mechanical processing. GTB 05/

34 MAX CONVEYOR WITH DRUM DRIVE GTB-T - DIMENSIONS Ø 63 L Ø Rechts Links A A+14 Ø 6 Konfigurator CAD-Daten Type GTB-400T GTB-500T GTB-600T GTB-700T GTB-800T A [mm] L min. 1m / max. 6 m belts shorter than 1m and longer than 6 m on request 34 05/2012 GTB

35 BELT TYPES HRVT-101 Manufacturer s designation FNB-5E FAB-2E FNI-5E ENI-5EE TF-NRN HNB-5E HAT-5E NAB-8EIWV NHM-6EKBV Thickness [mm] Dimensions [kg/m 2 ] Min. drum Ø [mm] R4 1) R4 1) R4 1) R4 1) 30 R4 1) k1% [N/mm] kzul. [N/mm] µg (conveying mode) 2) µg (buffering mode) 2) Operat. temp., continous [ C] 15/80 30/80 30/80 30/80 200/260 15/80 0/80 10/70 10/70 Operat. temp., briefly [ C] 20/110 30/110 30/110 30/ /260 20/110 10/110 20/80 20/80 Field of use L, Ch, Ph L, Ch, Ph L, Ch, Ph Mo, El HT, Dr L, Ch, Ph, Ho L, Ch, Ph Mo, El Mo, Oe Method of transport horizontal X X X X X X X X X buffering X X X X X X X rejection of goods X X X X X X X X inclined X X X Surface of conveying side smooth smooth fabric structured smooth smooth structured smooth smooth Cleats yes no no no no yes no yes yes Color of conveying side white white white black brown green green white black Nose bar 3) yes yes yes yes no yes no no no Antistatic yes yes yes yes no yes yes yes yes Suitable for food yes yes yes no yes 4) yes no yes no k1% Required force for 1% rotation kperm. Maximum permissible force µg Coefficient of friction in buffering mode: belt to product (steel) in conveying mode: belt to sliding 1) Nose bar radius 2) At 50% relative humidity 3) Important! Cleats not possible in combination with nose bar! 4) EU yes / FDA no L Food Ch Chemistry Ph Pharmaceuticals Mo Mounting systems, general El Electronics industry (electrically conductive) Oe Effect of oil and grease HT For high operating temperatures Dr Printing industry Ho High-performance belt, heat-resistant, high mechanical and chemical resistance St Standard belts GTB 05/

36 MAX CONVEYOR WITH DRUM DRIVE GTB-T - CLEATS 1) Manufacturer s designation PQS-8 PQF-8 Suitable for belt type NAB-8EIWV FNB-5E NHM-6EKBV HNB-5E Field of application 2) St L, Ch, Ph Min. cleat spacing A [mm] Color dark-gray white 8 8 Manufacturer s designation PVS-10 PVF-10 Suitable for belt type NAB-8EIWV FNB-5E NHM-6EKBV HNB-5E Field of application 2) St L, Ch, Ph Min. cleat spacing A [mm] Color dark-gray white Manufacturer s designation PNF PNH Suitable for belt type FNB-5E, HNB-5E Field of application 2) L, Ch, Ph L, Ch, Ph Min. cleat spacing A [mm] Color white green Cleat height h [mm] 20 (PNF-20) 20 (PNH-20) 30 (PNF-30) 30 (PNH-30) 40 (PNF-40) 40 (PNH-40) h Cleat spacing Cleat spacing A = 2 length L [mm]4) + 60 number of cleats Number of cleats = 2 length L [mm]4) + 60 cleat spacing A A 3) 1) Cleated belts require at least two weeks delivery time 2) For legend, see page 35 3) The tolerance of the cleat spacing A is ± 2 mm 4) Length L see page /2012 GTB

37 MAX CONVEYORS WITH DRUM DRIVE GTB-T - LOADING LIMITS Drum drive in conveying mode Belt speed Belt width FNB-5E FAB-2E [m/min] [mm] [kg] [kg] [kg] [kg] [kg] [kg] [kg] [kg] [kg] FNI-5E ENI-5EE HRVT-101 TF-NRN HNB-5E HAT-5E NAB-8EIWV NHM-6EKBV Drum drive in buffering mode Belt speed Belt width FNB-5E FAB-2E [m/min] [mm] [kg] [kg] [kg] [kg] [kg] [kg] [kg] [kg] [kg] FNI-5E ENI-5EE HRVT-101 TF-NRN HNB-5E HAT-5E NAB-8EIWV NHM-6EKBV Drum drive - Technical data Current consumption 3x230V 50Hz 3x400V 50Hz 1x230V 50Hz m/min [A] [A] Capacitor [A] GTB 05/

38 MAX CONVEYORS WITH DRUM DRIVE GTB-T - LOADING LIMITS Belt speed Mode of drive BA = permissible starting load in %, BD = permissible continuous load in % v variable 3 x 230 V, 50 Hz 1 x 230 V 3 x 230 V vfix vmin. vmax. 3 x 400 V, 50 Hz Capacitor Frequency converter [m/min] [m/min] [m/min] BA, BD BA BD v BA, BD v BA, BD v BA, BD % 50 % 50 % % veff = % % 50 % 50 % veff % veff % 50 % 50 % % = % = % % 50 % 50 % % veff = % % 50 % 50 % veff % veff = % = % % 50 % 50 % veff % veff = % = % For capacitor and frequency converter see accessories. When using a gear motor with frequency converter or capacitor, their own weight must be subtracted from the load-bearing capacity limit of the max conveyor (for calculation see page 37) /2012 GTB

39 MAX CONVEYOR GTB - BELT FABRICATION Version 1 Version 2 You order the belt yourself from the manufacturer in the table below. You can determine the belt length using the file Gurtlänge GTB....xls. Montech procures the belt for you according to the list of belt codes below. LIST OF BELT CODES Structure of our code: 10/0457/02326/1 Connection code (see code below) Belt length (always 5-digit) Belt length (always 4-digit) Belt number (see code below) No. Belt designation Connection code Supplier 10 FNB-5E 1 / 2 / 3 / 4 Habasit 11 FAB-2E 1 / 2 / 3 / 4 Habasit 12 FNI-5E 1 / 2 / 3 / 4 Habasit 15 ENI-5EE 1 / 3 / 4 Habasit 52 HRVT-101TF-NRN 1 / 4 Habasit 20 HNB-5E 1 / 3 / 4 Habasit 21 HAT-5E 1 / 3 / 4 Habasit 23 NAB-8EIWV 1 / 3 / 4 Habasit 24 NHM-6EKBV 1 / 3 / 4 Habasit Connection code 1 = endless flexproof Connection code 2 = endless thermofix Connection code 3 = open beveled Connection code 4 = cut square Connection code 1 is prefarable! CALCULATION OF BELT LENGTH It can be downloaded from our homepage ( You can find the file Gurtlänge GTB....xls under Support Service forms. GTB 05/

40 MAX CONVEYOR WITH DRUM DRIVE GTB-T - CALCULATION FORMULAS Calculation of profile lateral L Lc GTB-T with 2 deflection rollers Ø 60 mm: LC = L 160 mm Configurator Calculation of gliding plate length LG GTB-T with 2 deflection rollers Ø 60 mm: LG = L 146 mm 173 mm (GTB-200) 273 mm (GTB-300) 373 mm (GTB-400) 473 mm (GTB-500) 573 mm (GTB-600) 673 mm (GTB-700) 773 mm (GTB-800) Calculation of belt length An Excel table is used for calculating the belt length. It can be downloaded from our homepage ( You can find the file Gurtlä nge GTB....xls under Support Service forms /2012 GTB

41 MAX CONVEYOR WITH DRUM DRIVE GTB-T - SUPPORT SPACING CALCULATION L 37.5 X X X 37.5 LC = L 154 mm L in mm LC in mm Dimension X in mm Weight Y in kilograms Length of conveyor Length of profile lateral Spacing between supports Loading of belt per 1000 mm. The total loading over the entire length of the conveyor must not exceed 125 kg maximum in conveying mode, refer also to table of loading limits, page 38. Dimension X Weight per meter Y Due to high surface loading, additional supports are necessary to increase the stability of the gliding plate. The optimum number of supports is calculated from the above diagram. Determination of dimension X 1. Determine belt load per meter (e.g. 50 kg). 2. Choose the curve of conveyor belt selected (e.g. GTB-400). 3. Determine point of intersection of curve and weight per meter Y and read dimension X from table (gives a dimension of 470 mm). GTB 05/

42 MAX CONVEYORS WITH DRUM DRIVE GTB-T - COMPONENTS GTB-T end with deflection roller GTB GTB GTB GTB GTB GTB-T drive unit GTB-TR 1) GTB-TL 1) ) TR Drum drive right TL Drum drive left GTB-T drum drive 1 x 230 V / 50 Hz v A GTB-400 GTB-500 GTB-600 GTB-700 GTB GTB-T drum drive 3 x 230 V / 50 Hz (for operation with frequency converter) v A GTB-400 GTB-500 GTB-600 GTB-700 GTB GTB-T drum drive 3 x 400 V / 50 Hz v A GTB-400 GTB-500 GTB-600 GTB-700 GTB v = belt speed [m/min] A = width 42 05/2012 GTB

43 MAX CONVEYORS WITH DRUM DRIVE GTB-T - COMPONENTS GTB profile lateral GTB /...* GTB gliding plate sendzimir galvanised GTB-200 B=173 L=...* 54869/0173/...* GTB-300 B=273 L=...* 54869/0273/...* GTB-400 B=373 L=...* 54869/0373/...* GTB-500 B=473 L=...* 54869/0473/...* GTB-600 B=573 L=...* 54869/0573/...* GTB-700 B=673 L=...* 54869/0673/...* GTB-800 B=773 L=...* 54869/0773/...* GTB gliding plate stainless GTB-200 B=173 L=...* 54868/0173/...* GTB-300 B=273 L=...* 54868/0273/...* GTB-400 B=373 L=...* 54868/0373/...* GTB-500 B=473 L=...* 54868/0473/...* GTB-600 B=573 L=...* 54868/0573/...* GTB-700 B=673 L=...* 54868/0673/...* GTB-800 B=773 L=...* 54868/0773/...* * customer-specific in mm, max mm (see page 40) GTB connecting support* GTB GTB GTB GTB GTB GTB GTB * at least two pieces COMPLETE YOUR MAX CONVEYOR WITH THIS COMPONENTS Drum Drive- Connecting Belt drive End unit Profile lateral Gliding plate support GTB 05/

44 MAX CONVEYORS GTB - ACCESSORIES Lateral guide fixed L = 2000 mm F withe black (antistatic) F = S F = S F = S In addition to the standard widths, project-specific lateral guides are also available. Lateral guide adjustable L = 3000 mm 12 Type A Type A Type B Type C Type B 40 Type C Holder for lateral guide, adjustable Ø Ø Special lateral guides on request. 58 Ø Lateral guide, aluminium L = 2000 mm A A /2012 GTB

45 MAX CONVEYORS GTB - ACCESSORIES Holder for lateral guide Contact brush for lateral guide L = 2000 mm 0.4 belt Belt support A [mm] A+19 A 25 GTB GTB GTB GTB GTB GTB GTB (option for long conveyor belts) Lateral guide connector (pair) The GTB is shipped in units of max. 3 m length. A pair of side profile connectors should be provided per joint. GTB 05/

46 MAX CONVEYORS GTB - ACCESSORIES Floor stand, wide A [mm] B [mm] A A 56 GTB GTB GTB GTB B Ø Floor stand, narrow A [mm] B [mm] A A 56 GTB GTB GTB GTB GTB Not for use with cleated belts! 72 B Ø 80 Floor stands, tilting 0 60 A [mm] B [mm] A+172 A GTB GTB GTB GTB GTB GTB GTB B Ø Floor stands, tilting ±60, height adjustable A [mm] Ø 9 A+81 A GTB GTB GTB GTB GTB GTB GTB A+37 A /2012 GTB

47 MAX CONVEYORS GTB - ACCESSORIES Table stand GTB/QS (pair) 65.5 A Table stand GTB/QS (pair) 73 A Fixing bracket GTB (pair) Ø A GTB 05/

48 MAX CONVEYORS GTB - ACCESSORIES Capacitor on request µf D L 4D71b-4 1) D63b-4 1) D63b4-8 1) TM W 2) TM W 2) D 250 L ) for end and center drive 2) for drum drive without holder Frequency converter for a motor capacity up to 370 Watt I Motor switch with fixing plate ca ca Cover for T-slots per meter /2012 GTB

49 MAX CONVEYORS GTB - ACCESSORIES T-slot insert nut pivotable M M T-slot insert nut M M GTB 05/

50 more than technology MONTECH AG Gewerbestrasse 12 CH-4552 Derendingen Fon Fax