Conveyor System ML2 ML2-1 MS2 MM3 ML2 MX2 DS2 DM3 DL2 DX2

Transcription

1 Conveyor System Description 140mm width thermoplastic chain with aluminium frame conveyor system. Also available with stainless steel frame, please refer section. Examples of application industries Personal Products, Pharmaceutical & Chemical Industry, Automotive & Machined Parts Industry, Food & Packaging Industry, Electrical & Electronic Industry, Paper Converting Industry and Optical Industry Technical characteristics Chain Width 140 mm Chain Pitch.5 mm Chain Weight 2.46 kg/m Max Tension With Wheel Bend 1000 N Without Wheel Bend 1300 N Max Product Weight* Horizontal Transport 25 kg Ver cal Transport 15 kg Total Load* 400 Kg Working Temperature* -10 C to 60 c Max Conveyor Length* 30m Max Speed* 50 m/min Drive Unit Capacity 1300 N Item Width* mm * Actual limit may vary according to conveyor layout and applica on. -1

2 Chains Plain Chain - Suitable for conveyor configuration with incline/decline up to 5. - Accumulation possible CP 5 POM White 13.0kg/roll 5m/roll CP 5A Anti-Static Black 13.0kg/roll 5m/roll CP 5K POM-Kevlar Yellow 15.6kg/roll 5m/roll Insert Friction Chain - Suitable for conveyor configuration with incline/decline up to Friction material : TPE (grey). - Accumulation not possible. CF 5 POM White 15.0kg/roll 5m/roll CF 5A Anti-Static Black 15.0kg/roll 5m/roll CF 5K POM-Kevlar Yellow 17.0kg/roll 5m/roll Roller Cleated Chain D25 - Required for vertical or steeply inclined / declined conveyor. - Accumulation not possible. - Not suitable to be use with Combined and Catenary Drive. - Please specify pitch between cleat for ordering (eg. CR 3 3p = Every 3rd link to be cleated). **Please consult DU for actual Chain weight. CR 3 POM White **kg/roll 3m/roll Flocked Chain - Suitable for scratch sensitive material. - Flock colour : Grey. - Accumulation possible for light product only. - PP chain material working tension = 650N. CL 5 PP White 12.5kg/roll 5m/roll Safety Chain - Suitable for conveyor configuration with incline/decline up to 5. - Accumulation possible. CP 5S POM White 12.4kg/roll 5m/roll -2

3 Chains (Continued) Chains Top Replacement Safety Friction Chain CF 5S PP White 12.4kg/roll 5m/roll Insert Friction Pad - Suitable for conveyor configuration with incline/decline up to Friction material : TPE (grey). - Accumulation not possible. - PP chain material working tension is less than POM, please refer to technical reference. FP TPE Grey 0.01kg 10pcs/pkt Chain Accessories Lubricant For Chain Chain Pivot Chain Pin Insertion Tool Silicone-based lubricant, 400ml Item Code Weight Supply SL 0.35kg1pc1pc PV 0.07kg 10pcs/pkt Stainless Steel Pin Chain pin insertion tool shown without attachment & specific drive pin Item Code CP1 Weight 1.20kg Kit - Attachment For Chain Tool Supply 1pc PN M8x kg 10pcs/pkt Chain attachment & drive pin Item Code AC Weight 0.30kg Supply 1set -3

4 Drive Units Item Code Guideline For Drive Units Gearmotor position: L or R D = Front Drive T = Combined Drive C = Catenary Drive S = Suspended Drive I = Intermediate Drive W = Wheel Bend Drive Gearmotor (W) S20 = WA20 S30 = WA30 S37 = SA37 S47 = SA47 Gearmotor (Motovario) M40 = NMRV 040 M50 = NMRV 050 Transfer Device NIL = Basic Unit = Free Roller DR = Driven Roller Clutch NIL = Basic Unit C = With Clutch Motor Orientation Guideline DD L S20 C Front direct drive unit, motor on left LEFT RIGHT side for W WA20 geared motor, * Drive comes without gearmotor, with Free Roller and Clutch. please Refer 13 for gearmotor options. eg. Code for Basic unit; DT R M50 => Combined drive unit, motor on right side for Motovario NMRV 050 geared motor. Front Drive Unit With Driven Roller Basic Front Drive Basic unit 83 1 With Free Roller Front Drive with Free Roller Front Drive with Driven Roller - Driven Roller speed is approximately 10% higher than conveyor speed. DD R/L S/M 6.3kg 1 Unit DD R/L S/M (With Free Roller) 6.8kg 1 Unit DD R/L S/M DR (With Driven Roller) 8.3kg 1 Unit 1.16m Traction force: 1300N - Basic unit come without safety cover. - Refer Safety Cover for option. - Recommended maximum chain elongation is 368mm from top conveyor to chain slack. - Refer 15 for chain effective track length calculation. - Cleated Chain is not possible to use on drive with Free Roller or Driven Roller. -4

5 Drive Units (Continued) Combined Drive Unit With Driven Roller Basic unit With Free Roller Basic Combined Drive Combined Drive with Free Roller DT R/L S/M 12.0kg 1 Unit DT R/L S/M (With Free Roller) 12.2kg 1 Unit DT R/L S/M DR (With Driven Roller) 13.8kg 1 Unit m Traction force: 1300N - Basic unit come without safety cover. - Refer Safety Cover for option. - Recommended maximum chain elongation is 368mm from top conveyor to chain slack. - Refer 15 for chain effective track length calculation. - Cleated Chain is not possible to use on this drive. Combined Drive with Driven Roller - Driven Roller speed is approximately 10% higher than conveyor speed. -5

6 Drive Units (Continued) Safety Cover for Front Drive and Combined Drive (Option) Material : Stainless Steel SC kg 2 pcs/set Intermediate Drive Unit DI R/L S/M 14.0kg 1 Unit 1.49m Traction force: 300N - Refer 15 for chain effective track length calculation. Suspended Drive Unit DS R/L S/M (Without Clutch) 14.0kg 1 Unit DS R/L S/M C (With Clutch) 16.8kg 1 Unit 1.16m Traction force: 1300N - Refer 15 for chain effective track length calculation. -6

7 Idler End 413 With Driven Roller Basic Idler End Idler End with Free Roller Basic unit Idler End with Driven Roller *(Right) - Driven Roller speed is approximately 10% higher than conveyor speed. With Free Roller IE kg 1 Unit IE 400 (With Free Roller) 4.4kg 1 Unit IE 400 DR R/L (With Driven Roller) 5.9kg 1 Unit 1.02m - Cleated Chain not suitable for Driven Roller & Free Roller. -7

8 Conveyor Beam CB kg 3m Accessories 9 22 Slide Rail Item Code Material Colour Weight Supply 2 SR 25 HDPE Pure white 2.8kg/roll 25m/roll 2 SR 25A Anti-Static Grey 2.8kg/roll 25m/roll 2 SR 25U UHMW-PE Semi-transparent white 3.5kg/roll 25m/roll Connecting Strip CS 25x kg 10 pcs/pkt - 4 pcs M8 set screw included. T-Slot Cover 16.4 Item Code Material Colour Weight Supply SC 25T TPE Grey 1.5kg/roll 25m/roll SC 25P PVC Light Grey 1.3kg/roll 25m/roll Screw Item Code RS 6.5 Weight 0.02kg Supply 50 pcs/pkt Slide Rail Cutter Item Code SC Weight 0.5kg Supply 1 pc Slide Rail Mounting Tool Item Code SRA Weight 0.4kg Supply 1 pc -8

9 Horizontal Wheel Bends Ø Ø Ø Ø Wheel Bend, 30 BW 30R kg 1 set 0.6m 1-way (1.2m 2-way) Tolerance: ± 2 - Connecting strip and screw included. Wheel Bend, 45 BW 45R kg 1 set 0.66m 1-way (1.32m 2-way) Tolerance: ± 2 - Connecting strip and screw included. Wheel Bend, 60 BW 60R kg 1 set 0.71m 1-way (1.42m 2-way) Tolerance: ± 2 - Connecting strip and screw included. Wheel Bend, 90 BW 90R kg 1 set 0.81m 1-way (1.62m 2-way) Tolerance: ± 2 - Connecting strip and screw included Ø353 Wheel Bend, 1 BW 1R kg 1 set 1.13m 1-way (2.26m 2-way). Tolerance: ± 2 - Connecting strip and screw included

10 - - Horizontal Plain Bends Type A (SA) Type B (SB) Plain bends comes with options for optimum usage -Plain bend basic Unit. -Plain bend with inner slide rail Type A (SA), Material = PE. -Plain bend with inner slide rail Type B (SB), Material = Nylon. R R 30 R500: 0.42m 1-way (0.84m 2-way) R0: 0.53m 1-way (1.06m 2-way) : 0.68m 1-way (1.36m 2-way). 45 R500: 0.55m 1-way (1.10m 2-way) R0: 0.71m 1-way (1.42m 2-way) : 0.95m 1-way (1.90m 2-way) R 60 R R500: 0.68m 1-way (1.36m 2-way) R0: 0.73m 1-way (1.46m 2-way) : 1.21m 1-way (2.42m 2-way) R500: 0.95m 1-way (1.90m 2-way) R0: 1.26m 1-way (2.52m 2-way) : 1.73m 1-way (3.26m 2-way) 90 Basic With inner slide rail Type A With inner slide rail Type B Horizontal Plain Bend, 30 Without Inner Slide Rail BP 30R mm 2.8kg 1 set BP 30R0 0mm 3.3kg 1 set BP mm 3.6kg 1 set With Inner Slide Rail BP 30R500 SA 500mm 3.2kg 1 set BP 30R0 SA 0mm 3.8kg 1 set BP 30 SA 1000mm 4.1kg 1 set Horizontal Plain Bend, 45 Without Inner Slide Rail BP 45R mm 3.4kg 1 set BP 45R0 0mm 4.1kg 1 set BP mm 5.1kg 1 set With Inner Slide Rail BP 45R500 SA 500mm 3.7kg 1 set BP 45R0 SA 0mm 4.8kg 1 set BP 45 SA 1000mm 5.8kg 1 set Horizontal Plain Bend, 60 Without Inner Slide Rail BP 60R mm 3.9kg 1 set BP 60R0 0mm 4.1kg 1 set BP mm 6.2kg 1 set With Inner Slide Rail BP 60R500 SA 500mm 4.3kg 1 set BP 60R0 SA 0mm 4.7kg 1 set BP 60 SA 1000mm 6.9kg 1 set Horizontal Plain Bend, 90 Without Inner Slide Rail BP 90R mm 5.1kg 1 set BP 90R0 0mm 6.4kg 1 set BP mm 8.4kg 1 set With Inner Slide Rail BP 90R500 SA/SB 500mm 5.8kg 1 set BP 90R0 SA 0mm 7.2kg 1 set BP 90 SA 1000mm 9.3kg 1 set - Non standard Plain Bends are available on request. Please refer DU representative for detail. -10

11 Vertical Bends Vertical Bend, 5 BV 5 1.6kg 1 set : 0.25m 1-way (0.5m 2-way) Vertical Bend, 7 BV 7 1.8kg 1 set : 0.28m 1-way (0.56m 2-way) 15 Vertical Bend, BV kg 1 set : 0.42m 1-way (0.84m 2-way) Vertical Bend, 25 BV kg 1 set : 0.60m 1-way (1.20m 2-way) Vertical Bend, 30 BV kg 1 set : 0.68m 1-way (1.36m 2-way) 45 Vertical Bend, 45 BV kg 1 set 350 : 0.95m 1-way (1.90m 2-way) 8-11

12 Vertical Bends (Continued) 90 Vertical Bend, 90 BV kg 1 set : 1.73m 1-way (3.46m 2-way) 10 - Non standard Vertical Bends are not available. Beam Section For Chain Installation Type A LU kg 1 set Type B CIS kg 1 set - Slide rail, connecting strip and set screw included. -12

13 Diagonal Beam DXD 26.3kg 1 set - Drive and idler not included. - A combination drive and idler unit used for smooth transfering of unstable products between conveyors. - All available standard drives fit this unit. Please indicate the drive unit type when placing an order. Refer to page -4 for drive unit order guidelines Product travel direction -13