17% Weight reduced. Cycle time shortened. Lightweight. C96 Series. ISO Cylinder ISO Standard (15552)

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1 ISO Cylider ISO Stadard (555) C96 Series ø3, ø40, ø50, ø63, ø80, ø00 RoS Lightweight * Compared with the previous C96 series (ø40, 00 mm stroke) By adoptig a ew cushio method (ir cushio + Bumper cushio), Cycle time shorteed Previous New ir cushio ir cushio + Up Bumper cushio 7% Weight reduced Cushio stroke time ir cushio ir cushio Bumper cushio Shorteed Bumper cushio reduces the metal oise that occurs whe pis sps Related Products Made Order C85-S/T C85W C85 C55 C96Y C96K C96 CP96K CP96 C75R C75K-S/T C75K C75-S/T C75W C75 C85R C85K-S/T C85K u Switch 58

2 New C96 Series Weight reduced ir cushio + Bumper cushio chieved weight reductio by chagig rod cover shape ad pis structure [kg] C96 Reductio rate % % % % % % Combied structure O The cushio stroke time ca ow be reduced with the double cushioig, which improves the cycle time. O The bumper cushio reduces the metal oise that occurs whe the pis sps at the ed of the stroke. Bumper cushio ir cushio * Compared with the previous C96 series (ø40, 00 mm stroke) Rod ed ut ca be screwed up TRP. TRP Small sized au switch ca be attached. Solid state: D-M9l D-M9lW Improved hadlig performace u switch moutig ad moutig positio adjustmet ca be made i a oe way directio. Tie-rod moutig au switch -way Previous Direct moutig au switch u switch moutig screw -way New method Phillips screwdriver Watchmaker s screwdriver exago wrech (Width across flats.5 mm) exago wrech (Width across flats.5 mm) 59 Reed: D-9l u switch moutig bracket Direct moutig au switch ca be fixed the tie-rod with a dedicated switch moutig bracket.

3 ISO Cylider Various moutig bracket optios Moutig brackets ca be combied accordig the operatig coditios. C85 Rod ed (KJ) Floatig joit (J) Double clevis (D) C96 Series Sigle clevis (C) Double clevis pivot bracket (DS) CP96K CP96 C75R C75K-S/T C75K C75-S/T C75W Clevis pivot bracket (E) Rod flage (F) Sigle clevis (C) xial foot (L) Clevis pivot bracket with ball joit (ES) Sigle clevis with ball joit (CS) C75 C85R C85K-S/T C85K C85-S/T C85W Rod clevis (GKM) Sigle clevis with ball joit (CS) xial foot (L) Series Variatios Stadard C96 Series ISO 555 No-rotatig rod C96K Series ctio Double actig, Sigle rod Double actig, Double rod Double actig, Sigle rod Double actig, Sigle rod * 5 is the same as the previous model. For details, refer the Web Catalog Double actig, Double rod Smooth Cylider C96Y Series Page C55 Type Related Made u Products Order Switch ISO Stadards C96Y C96K C96 ead flage (G)

4 ISO Stadard (555) ir Cylider: Stadard Type Double ctig, Sigle/Double Rod C96 Series ø3, ø40, ø50, ø63, ø80, ø00 ow Order The C96 series, stadard type, ø5 is the same as the previous model. For details, refer the Web Catalog. With au switch Moutig B Basic L xial foot F Rod flage G ead flage C Sigle clevis D Double clevis T Ceter truio * Moutig brackets are shipped gether, but ot assembled. (excludig ceter truio type) C96S B 3 00 C J W C96SD B 3 00 C J W M9BW S With au switch (Built-i maget) 3 3 mm mm mm mm mm mm Cylider stroke Refer Stadard Strokes o page 6. ir cushio o both eds + Bumper cushio Rod Nil W Sigle rod Double rod Rod boot Nil Without rod boot J Nylo tarpauli (Oe ed) JJ Nylo tarpauli (Both eds) K eat-resistat tarpauli (Oe ed) KK eat-resistat tarpauli (Both eds) pplicable u Switches/Refer the Web Catalog or Best Peumatics for further iformatio o au switches. Type Solid state au switch Reed au switch Special fuctio Diagostic idicatio (-color idicar) Water-resistat (-color idicar) With diagostic output (-color idicar) Magetic field resistat (-color idicar) Electrical etry Grommet Termial coduit Grommet Idicar light Yes Yes Wirig (Output) DC Load voltage u switch model Lead wire legth [m] Number of au switches Nil S 3 3 Made Order Refer page 6 for details. u switch Nil Without au switch * For applicable au switches, refer the table below. Pre-wired coecr pplicable load * Water-resistat type au switches ca be mouted o the above models, but SMC caot guaratee water resistace. * Lead wire legth symbols: 0.5 m Nil (Example) M9NW * Solid state au switches marked with v are produced upo receipt of order. m M (Example) M9NWM 3 m L (Example) M9NWL 5 m Z (Example) M9NWZ * Sice there are other applicable au switches tha listed above, refer page 85 for details. * The D-9l/M9l/M9lW/M9l au switches are shipped gether, but ot assembled. (Oly the au switch moutig brackets are assembled before shipmet.) 6 Diagostic idicatio (-color idicar) C Tie-rod moutig Bad moutig (Nil) (M) (L) (Z) M9N V V V v v IC 3-wire (NPN) 5 V, V 3-wire (PNP) M9P V V V v v circuit -wire V M9B V V V v v 3-wire (NPN) 5 V, V G39 IC circuit -wire V K39 3-wire (NPN) M9NW V V V v v IC 5 V, V 3-wire (PNP) M9PW V V V v v circuit -wire 4 V V M9BW V V V v v 3-wire (NPN) M9N* v v V v v IC 5 V, V circuit 3-wire (PNP) M9P* v v V v v -wire V M9B* v v V v v 4-wire (NPN) 5 V, V F59F V V v v -wire (No-polar) 3-wire (NPN equivalet) IC circuit P4DW V V v 5 V 96 V V IC circuit Grommet 00 V 93 V V V V No 00 V or less 90 V V IC circuit Relay, Yes 00 V, 00 V 54 V V V PLC No V 00 V or less 64 V V Termial -wire 4 V 33 PLC coduit V, 00 V DIN termial Yes 44 Relay, Grommet 59W V V PLC Relay, PLC

5 ISO Stadard (555) ir Cylider: Stadard Type Double ctig, Sigle/Double Rod C96 Series Specificatios Symbol -X -XC4 -XB6 -XB7 -XC4 -XC7 -XC0 -XC -XC -XC35 -XC65 -XC68 -XC88 -XC89 Made Order (For details, refer pages ) Specificatios Chage of rod ed shape Chage of truio bracket moutig positio eat-resistat cylider ( 0 50 C) Cold-resistat cylider ( C) With heavy duty scraper Tie-rod, tie-rod ut, etc. made of stailess steel Dual stroke cylider/double rod type Dual stroke cylider/sigle rod type Fluororubber seal With coil scraper Made of stailess steel (Combiatio of -XC7 ad -XC68) Made of stailess steel (with hard chrome plated pis rod) Spatter-resistat coil scraper, Lube-retaier, grease for weldig (Pis rod: Stailess steel 304) Spatter-resistat coil scraper, Lube-retaier, grease for weldig (Pis rod: S45C) Refer pages 8 85 for cyliders with au switches. u Switch Proper Moutig Positio (Detectio at stroke ed) ad Moutig eight Miimum Stroke for u Switch Moutig u Switch Moutig Brackets/Part No. Operatig Rage ctio Double actig Fluid ir Proof pressure.5 MPa Max. operatig pressure.0 MPa Mi. operatig pressure 0.05 MPa mbiet ad fluid temperature Lubricatio Operatig pis speed llowable stroke lerace Stadard Strokes Itermediate strokes are available. * Please cosult with SMC for loger strokes. ccessories Stadard Optio Moutig Basic Foot Without au switch: 0 70 C (No freezig) With au switch: 0 60 C (No freezig) Not required (No-lube) mm/s Up 500 stroke: + 0, stroke: +.4 0, stroke: +.8 0, stroke: ir cushio o both eds + Bumper cushio Cushio Port size G /8 G /4 G /4 G 3/8 G 3/8 G / Moutig Basic, xial foot, Rod flage, ead flage, Sigle clevis, Double clevis, Ceter truio Stadard stroke Rod flage ead flage * Do ot use a rod ed (or floatig joit) gether with a sigle clevis with a ball joit (or clevis pivot bracket with a ball joit). * Refer pages 69 7 for dimesios ad part umbers of the accessories. Precautios Sigle clevis Double clevis Max. stroke* 3 5, 50, 80, 00, 5, 60, 00, 50, 30, 400, , 50, 80, 00, 5, 60, 00, 50, 30, 400, , 50, 80, 00, 5, 60, 00, 50, 30, 400, 500, , 50, 80, 00, 5, 60, 00, 50, 30, 400, 500, , 50, 80, 00, 5, 60, 00, 50, 30, 400, 500, 600, 700, , 50, 80, 00, 5, 60, 00, 50, 30, 400, 500, 600, 700, Ceter truio Rod ed ut V V V V V V V Clevis pi V Rod ed V V V V V V V Rod clevis V V V V V V V Rod boot V V V V V V V Be sure read this before hadlig the products. Refer page 9 for safety istructios. For actuar ad au switch precautios, refer the adlig Precautios for SMC Products ad the Operatio Maual o the SMC website: Related Products C85 C85W C85-S/T C55 C96Y C96K C96 CP96K CP96 C75R C75K-S/T C75K C75-S/T C75W C75 C85R C85K-S/T C85K u Switch Made Order 6

6 C96 Series Theoretical Output Bore size Rod size Operatig directio Pis area [mm ] OUT Operatig pressure [MPa] OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN * Theoretical output [N] = Pressure [MPa] x Pis area [mm ] IN [N] llowable Kietic Eergy Load mass [kg] 000 ø00 ø80 ø63 ø50 ø40 00 ø3 Weights Basic weight dditioal weight per 50 mm of stroke Basic Foot Flage Sigle clevis Double clevis Truio ll moutig brackets Rod ed ccessories Rod clevis Calculatio: Example) C96SD40-00C OBasic weight 0.64 [kg] (Basic, ø40) Odditioal weight 0.6 (kg/50 st) OCylider stroke 00 [st] OMoutig bracket weight 0.3 [kg] (Double clevis) x =.8 kg [kg] Maximum speed [mm/s] (Example) Fid the upper limit of rod ed load whe a air cylider of ø63 is operated at 500 mm/s. From a poit idicatig 500 mm/s o the axis of abscissas, exted a lie upward ad fid a poit where it itersects with a lie for the 63 mm bore size. Exted a lie from the itersectio the left ad fid a load mass 80 kg. 63

7 ISO Stadard (555) ir Cylider: Stadard Type Double ctig, Sigle/Double Rod C96 Series Costructio!!9!4 q!5 e r i C85-S/T C85W C85 Compoet Parts No. Descriptio Material Note Rod cover lumium die-cast ead cover lumium die-cast 3 Cylider tube lumium alloy 4 Pis rod Carbo steel 5 Pis lumium alloy ø3 ø63 lumium die-cast ø80, ø00 6 Cushio rig lumium alloy 7 Cushio rig B lumium alloy 8 Cushio seal holder lumium alloy 9 Tie-rod Carbo steel 0 Tie-rod ut Steel Flat washer Steel ø80, ø00 Rod ed ut Steel 3 Cushio valve Resi 4 Bushig Bearig alloy 5 Cushio seal Urethae 6 Bumper Urethae 7 Wear rig Resi 8 Pis seal NBR 9 Rod seal NBR 0 Cylider tube gasket NBR Cushio valve seal NBR Maget o!0 ø80, ø00!!0 u ø80, ø00 Replacemet Parts/Seal Kit (Sigle rod) Kit o. Cotets 3 CS CS CS95-50 Kits iclude items CS CS96-00 * Seal kits cosist of ad ca be ordered by usig the seal kit umber correspodig each bore size. * The seal kit icludes a grease pack (0 g for ø3 ø50, 0 g for ø63 ad ø80, 30 g for ø00). Order with the followig part umber whe oly the grease pack is eeded. Grease pack part umber: GR-S-00 (0 g), GR-S-00 (0 g) Seal Kit (Double rod) Kit o. Cotets 3 CS95W-3 40 CS95W CS95W-50 Kits iclude items CS95W CS96W-00 * Seal kits cosist of ad ca be ordered by usig the seal kit umber correspodig each bore size. * The seal kit icludes a grease pack (0 g for ø3 ø50, 0 g for ø63 ad ø80, 30 g for ø00). Order with the followig part umber whe oly the grease pack is eeded. Grease pack part umber: GR-S-00 (0 g), GR-S-00 (0 g) 64 C55 C96Y C96K C96 CP96K CP96 C75R C75K-S/T C75K C75-S/T C75W C75 C85R C85K-S/T C85K u Switch Made Order Related Products

8 C96 Series Dimesios Basic: C96S (D) B Stroke C (J) ø3, ø40 x EE ø80, ø00 KK PL SL Width across flats SW PL x EE port Cushio valve PL R E ø80, ø00 With rod boot ød øe WB W R E øb ød øb W WB L VD L W BG G ZZ + Stroke L8 + Stroke x 4 x RT L9 BG G V x 4 x RT BG l f h h + L8 + V + Stroke Bore size Bore size Stroke rage Without With rod boot rod boot øe ød f 50 øb BG ød E EE G KK L L8 L9 L PL R RT SL SW V VD W WB W ZZ d 3 Up 000 Up G / M0 x M6 x Up 900 Up G / M x M6 x Up 900 Up G / M6 x M8 x Up 900 Up G 3/ M6 x M8 x Up 900 Up G 3/ M0 x M0 x Up 900 * Up 000 * G / M0 x M0 x * Miimum stroke for truio moutig: mm for bore size 3 80, 5 mm for bore size l h

9 ISO Stadard (555) ir Cylider: Stadard Type Double ctig, Sigle/Double Rod C96 Series Dimesios Basic: C96S (D) B Stroke C (J) W ø3, ø40 x EE SL PL PL x EE port Cushio valve PL x 4 x RT ø80, ø00 ø80, ø00 BG C85 C85W Width across flats SW WB W Width across flats SW C85-S/T E R R E Stroke rage øb ød KK ød øe L W l h L VD BG G With rod boot at oe ed f h + L8 + + x Stroke W WB x 4 x RT L9 BG G L8 + Stroke ZY + x Stroke VD L W + Stroke + Stroke L KK ød øb øb ød EE PL RT L KK SW G BG L8 VD W WB W ZY E R L L9 SL d 3 Up G /8 3 M6 x 6 M0 x Up G /4 4 M6 x 6.5 M x Up G /4 4 M8 x.5 8 M6 x Up G 3/8 6 M8 x.5 8 M6 x Up G 3/8 6 M0 x.5 0 M0 x Up 000 * G / 8 M0 x.5 0 M0 x * Miimum stroke for truio moutig: mm for bore size 3 80, 5 mm for bore size 00 øe ød f l h Related Products Made Order C55 C96Y C96K C96 CP96K CP96 C75R C75K-S/T C75K C75-S/T C75W C75 C85R C85K-S/T C85K u Switch 66

10 C96 Series Dimesios Basic: C96S (D) B Stroke C (JJ) W With rod boot at both eds PL x EE port Cushio valve PL Width across flats SW WB W Width across flats SW ød øe ød KK ød øe ød L W WB VD x 4 x RT VD BG BG l f G G f l + Stroke h L8 + Stroke h + Stroke x h + L8 + x Stroke L9 L KK Stroke rage ød EE PL RT L KK SW G BG L8 VD W WB E R L9 SL 3 Up 000 G /8 3 M6 x 6 M0 x Up G /4 4 M6 x 6.5 M x Up G /4 4 M8 x.5 8 M6 x Up G 3/8 6 M8 x.5 8 M6 x Up G 3/8 6 M0 x.5 0 M0 x Up 000 * 40 5 G / 8 M0 x.5 0 M0 x * Miimum stroke for truio moutig: mm for bore size 3 80, 5 mm for bore size 00 Bore size øe ød f l h

11 ISO Stadard (555) ir Cylider: Stadard Type Double ctig, Sigle/Double Rod C96 Series Dimesios: With Moutig Bracket (Dimesios are commo sigle rod ad double rod.) xial foot (L) TR E T 4 x øb O X + Stroke S + Stroke O Bore size E TR O T B S X C85 C85W C85-S/T Ceter truio (T) UW øtd E R TL TM TL Rod flage (F) TF UF ead flage (G) Sigle clevis (C) Double clevis (D) 4 x FB XD + Stroke W Z + / stroke XV + / stroke MF L CD L ZF + Stroke MR EW MF Sigle clevis (C) Bore size Bore size TM TL TD UW L XV Z e Bore size R TF FB E UF W MF Bore size MF ZF EW CD 9 UB CB L MR XD h4 4 EB u Switch C55 C96Y C96K C96 CP96K CP96 C75R C75K-S/T C75K C75-S/T C75W C75 C85R C85K-S/T C85K CB UB EB Double clevis (D) 68 Made Order Related Products

12 C96 Series ccessories Dimesios: Moutig Brackets xial foot (L) TG/ TG R TR E T O øb U Bore size Part o. B TG ±0. E TR O U T R Screw size 3 L M6 x 6L 40 L M6 x 6L 50 L M8 x 0L 63 L M8 x 0L 80 L M0 x 0L 00 L M0 x 0L * Supplied with 4 moutig screws. Flage (F, G) E R ød TG TF UF FB TG L4 MF Bore size Part o. D øfb TG ±0. E R MF TF UF L4 Screw size 3 F M6 x 0L 40 F M6 x 0L 50 F M8 x 0L 63 F M8 x 0L 80 F M0 x 5L 00 F M0 x 5L * Supplied with 4 moutig screws. Sigle clevis (C) øcd9 l Bore size Part o. E EW TG FL l L l ød øcd MR ød R 3 C C C C C C * Supplied with 4 moutig screws. l 69

13 ccessories C96 Series Dimesios: Moutig Brackets, Pivot Brackets for Cylider Moutig Double clevis (D) l3 l ø Clevis pivot bracket (E) Sigle clevis with ball joit (CS) l l Bore size Bore size Part o. TG FL l L l ød øcd MR ød R E UB CB 3 D D D D D D * Supplied with 4 moutig screws, clevis pi, ad clevis pi bracket. Part o. ød øck øs5 K K l3 (Max.) (Max.) G l G EM G3 C 6 (Max.) R 3 E E E E E E Part o. B (Max.) C ød7 EN 0 0. ER øf øe L øm N P (Max.) ±0.5 3 CS CS CS CS CS CS * Supplied with 4 moutig screws. Related Products Made Order C85-S/T C85W C85 C55 C96Y C96K C96 CP96K CP96 C75R C75K-S/T C75K C75-S/T C75W C75 C85R C85K-S/T C85K u Switch 70

14 C96 Series Dimesios: Pivot Brackets for Cylider Moutig Double clevis pivot bracket (DS)/for ES accessory l l L Bore size Part o. E B B B3 L TG T l (Mi.) l FL (Max.) ød ød ød3 øcn SR (Max.) 3 DS DS DS DS DS DS * Supplied with 4 moutig screws, clevis pi, ad clevis pi bracket. R Clevis pivot bracket with ball joit (ES) Bore size Part o. ød3 øcn øs5 K K (Max.) l G G G3 (Max.) EN EU C 6 3 ES ES ES ES ES ES ER (Max.) 7

15 ccessories C96 Series Dimesios: Pis Rod ccessories Floatig joit: J C85-S/T C85W C85 Part o. M B C ød E F G P U Load [kn] Weight [g] gle 3 J M0 x J40--5 M x ±0.5 50, 63 J M6 x , 00 J M0 x * Black color Rod clevis: GKM (ISO 840) l Part o. e b d l øf h (Shaft) øf 9 (ole) l c (Mi.) a (Max.) 3 GKM0-0 M0 x GKM-4 M x , 63 GKM6-3 M6 x , 00 GKM0-40 M0 x * Supplied with clevis pi ad clevis pi bracket. Rod ed: KJ (ISO 839) C55 C96Y C96K C96 CP96K CP96 C75R C75K-S/T C75K C75-S/T C75W C75 C85R C85K-S/T C85K l3 Part o. d3 ød 9 h d6 (Max.) b h l (Mi.) 3 KJ0D M0 x KJD M x , 63 KJ6D M6 x , 00 KJ0D M0 x a l3 7 u Switch Made Order Related Products

16 ISO (555) Stadard ir Cylider: No-rotatig Rod Type Double ctig, Sigle/Double Rod C96K Series ø3, ø40, ø50, ø63, ø80, ø00 With au switch B L F G C D T C96K B 3 00 C W C96KD B 3 00 C W M9BW S With au switch (Built-i maget) Moutig Basic xial foot Rod flage ead flage Sigle clevis Double clevis Ceter truio * Moutig brackets are shipped gether, but ot assembled. (excludig ceter truio type) 3 3 mm mm mm mm mm mm ow Order Rod Nil W Cylider stroke Refer Maximum Strokes o page 74. Sigle rod Double rod ir cushio o both eds + Bumper cushio pplicable u Switches/Refer the Web Catalog or Best Peumatics for further iformatio o au switches. Type Solid state au switch Reed au switch Special fuctio Diagostic idicatio (-color idicar) Water-resistat (-color idicar) With diagostic output (-color idicar) Magetic field resistat (-color idicar) Electrical etry Grommet Termial coduit Grommet Idicar light Yes Yes Wirig (Output) DC Load voltage u switch model Lead wire legth [m] Number of au switches Nil S 3 3 u switch Nil Without au switch * For applicable au switches, refer the table below. Pre-wired coecr pplicable load * Water-resistat type au switches ca be mouted o the above models, but SMC caot guaratee water resistace. Please cotact SMC regardig water-resistat types with the above model umbers. * Lead wire legth symbols: 0.5 m Nil (Example) M9NW * Solid state au switches marked with v are produced upo receipt of order. m M (Example) M9NWM 3 m L (Example) M9NWL 5 m Z (Example) M9NWZ * Sice there are other applicable au switches tha listed above, refer page 85 for details. * The D-9l/M9l/M9lW/M9l au switches are shipped gether, but ot assembled. (Oly the au switch moutig brackets are assembled before shipmet.) 73 Diagostic idicatio (-color idicar) C Tie-rod moutig Bad moutig (Nil) (M) (L) (Z) M9N V V V v v IC 3-wire (NPN) 5 V, V 3-wire (PNP) M9P V V V v v circuit -wire V M9B V V V v v 3-wire (NPN) 5 V, V G39 IC circuit -wire V K39 3-wire (NPN) M9NW V V V v v IC 5 V, V 3-wire (PNP) M9PW V V V v v circuit -wire 4 V V M9BW V V V v v 3-wire (NPN) M9N* v v V v v IC 5 V, V circuit 3-wire (PNP) M9P* v v V v v -wire V M9B* v v V v v 4-wire (NPN) 5 V, V F59F V V v v -wire (No-polar) 3-wire (NPN equivalet) IC circuit P4DW V V v 5 V 96 V V IC circuit Grommet 00 V 93 V V V V No 00 V or less 90 V V IC circuit Relay, Yes 00 V, 00 V 54 V V V PLC No V 00 V or less 64 V V Termial -wire 4 V 33 PLC coduit V, 00 V DIN termial Yes 44 Relay, Grommet 59W V V PLC Relay, PLC

17 ISO (555) Stadard ir Cylider: No-rotatig Rod Type Double ctig, Sigle/Double Rod C96K Series Specificatios Precautios Be sure read this before hadlig the products. Refer page 9 for safety istructios. For actuar ad au switch precautios, refer the adlig Precautios for SMC Products ad the Operatio Maual o the SMC website: ctio Fluid Proof pressure Maximum operatig pressure Miimum operatig pressure mbiet ad fluid temperature Maximum Strokes Itermediate strokes are available. * Please cosult with SMC for loger strokes. ccessories Double actig * Do ot use a rod ed (or floatig joit) gether with a sigle clevis with a ball joit (or clevis pivot bracket with a ball joit). * Refer pages 69 7 for dimesios ad part umbers of the accessories. ir.5 MPa.0 MPa 0.05 MPa Without au switch: 0 70 C (No freezig) With au switch: 0 60 C (No freezig) Lubricatio Not required (No-lube) Operatig pis speed mm/s llowable stroke lerace Up 500 stroke: , stroke: 0 Cushio ir cushio o both eds + Bumper cushio Port size G /8 G /4 G /4 G 3/8 G 3/8 G / Moutig Basic, xial foot, Rod flage, ead flage, Sigle clevis, Double clevis, Ceter truio No-rotatig accuracy ±0.5 ±0.5 ±0.3 llowable rotatioal rque [N m] Maximum stroke * Stadard Optio Moutig Basic Foot Rod flage ead flage Sigle clevis Double clevis Ceter truio Rod ed ut Clevis pi Rod ed Rod clevis Rod boot Refer pages 8 85 for cyliders with au switches. u Switch Proper Moutig Positio (Detectio at stroke ed) ad Moutig eight Miimum Stroke for u Switch Moutig u Switch Moutig Brackets/Part No. Operatig Rage 74 C85 C85W C85-S/T C55 C96Y C96K C96 CP96K CP96 C75R C75K-S/T C75K C75-S/T C75W C75 C85R C85K-S/T C85K u Switch Made Order Related Products

18 C96K i q o!7!8!!6 r e t u w!0! ø80, ø00 ø80, Compoet Parts No. Descriptio Material Q'ty Note Rod cover lumium die-cast Trivalet chromated ead cover lumium die-cast Trivalet chromated 3 Cylider tube lumium alloy ard aodized 4 Pis rod Stailess steel 5 Pis lumium alloy 6 Cushio rig Rolled steel Trivalet zic chromated 7 Pis ut Rolled steel Trivalet zic chromated 8 No-rotatig guide Bearig alloy 9 Cushio valve Resi 0 Tie-rod Carbo steel 4 Trivalet zic chromated Tie-rod ut Rolled steel 8 Trivalet zic chromated Cushio seal holder lumium alloy odized 3 Wear rig Resi 4 Rod seal NBR 5 Pis seal NBR 6 Cushio seal Urethae 7 Cushio valve seal NBR 8 Cylider tube gasket NBR 9 Bumper Urethae 0 Rod ed ut Rolled steel Trivalet zic chromated Maget () Flat washer Steel 8 For ø80, ø00 3 exago socket head set screw Steel wire Trivalet black zic chromated Replacemet Parts/Seal Kit (Sigle rod) Kit o. Cotets 3 CK CK CK CK CK CK96-00 * Seal kits cosist of items!3!6,!8 ad ca be ordered by usig the seal kit umber correspodig each bore size. * The seal kit icludes a grease pack (0 g for ø3 ø50, 0 g for ø63 ad ø80, 30 g for ø00). Order with the followig part umber whe oly the grease pack is eeded. Grease pack part umber: GR-S-00 (0 g), GR-S-00 (0 g) Seal Kit (Double rod) Kits iclude items!3!6,!8. Kit o. Cotets 3 CK95W-3 40 CK95W CK95W CK95W CK95W CK96W-00 Kits iclude items!4!6,!8. * Seal kits cosist of items!4!6,!8 ad ca be ordered by usig the seal kit umber correspodig each bore size. * The seal kit icludes a grease pack (0 g for ø3 ø50, 0 g for ø63 ad ø80, 30 g for ø00). Order with the followig part umber whe oly the grease pack is eeded. Grease pack part umber: GR-S-00 (0 g), GR-S-00 (0 g) 75

19 ISO (555) Stadard ir Cylider: No-rotatig Rod Type Double ctig, Sigle/Double Rod C96K Series Dimesios (Without moutig bracket) C96K (D) B Stroke C ø3, ø40 D Sectioal view - x EE PL SL PL x EE port Cushio valve WB W PL ø80, ø00 C85 C85W C85-S/T E R R E C96K (D) B E R D Sectioal view - R E øb KK ø3, ø40 x EE PL øb KK VD L9 WB W W WB W WB øb L BG x 4 x RT BG W G G L8 + Stroke V ZZ + Stroke Stroke SL CW PL x EE port Cushio valve PL L9 ø80, ø00 x 4 x RT BG x 4 x RT VD x 4 x RT VD L BG BG L L W G G W + Stroke L8 + Stroke + Stroke ZY + x Stroke * Moutig brackets are the same as stadard type. Refer page 68 for details. L9 ø80, ø00 ø80, ø00 BG Width across flats SW KK ød øb C55 C96Y C96K C96 CP96K CP96 C75R C75K-S/T C75K C75-S/T C75W C75 C85R C85K-S/T C85K Stroke rage øb D ød EE PL RT L KK SW G BG L8 VD V W WB W ZZ ZY E R L L9 SL d 3 Up G /8 3 M6 x 6 M0 x Up G /4 4 M6 x 6.5 M x Up G /4 4 M8 x.5 8 M6 x Up G 3/8 6 M8 x.5 8 M6 x Up G 3/8 6 M0 x.5 0 M0 x Up 800 * G / 8 M0 x.5 0 M0 x * Miimum stroke for truio moutig: mm for bore size 3 80, 5 mm for bore size u Switch Made Order Related Products

20 ISO (555) Stadard Smooth Cylider Double ctig, Sigle Rod C96Y Series ø3, ø40, ø50, ø63, ø80, ø00 ow Order The C96Y series, Smooth Cylider, ø5 is the same as the previous model. For details, refer the Web Catalog. With au switch B L F G C D T Moutig Basic xial foot Rod flage ead flage Sigle clevis Double clevis Ceter truio * Moutig brackets are shipped gether, but ot assembled. (excludig ceter truio type) C96Y B 3 00 C C96YD B 3 00 C M9BW S 3 3 mm mm mm mm mm mm u switch Nil Without au switch * For applicable au switches, refer the table below. Cylider stroke Refer Maximum Strokes o page 78. pplicable u Switches/Refer the Web Catalog or Best Peumatics for further iformatio o au switches. Type Solid state au switch Reed au switch Special fuctio Diagostic idicatio (-color idicar) Water-resistat (-color idicar) With diagostic output (-color idicar) Magetic field resistat (-color idicar) Electrical etry Grommet Termial coduit Grommet Idicar light Yes Yes Wirig (Output) Made Order Refer page 78 for details. Number of au switches Nil S 3 3 ir cushio o both eds + Bumper cushio * Water-resistat type au switches ca be mouted o the above models, but SMC caot guaratee water resistace. Please cotact SMC regardig water-resistat types with the above model umbers. * Lead wire legth symbols: 0.5 m Nil (Example) M9NW m M (Example) M9NWM 3 m L (Example) M9NWL 5 m Z (Example) M9NWZ * Sice there are other applicable au switches tha listed above, refer page 85 for details. * The D-9l/M9l/M9lW/M9l au switches are shipped gether, but ot assembled. (Oly the au switch moutig brackets are assembled before shipmet.) 77 Diagostic idicatio (-color idicar) With au switch (Built-i maget) DC Load voltage u switch model Lead wire legth [m] C Tie-rod moutig Pre-wired coecr Bad moutig (Nil) (M) (L) (Z) M9N V V V v v IC pplicable load 3-wire (NPN) 5 V, V 3-wire (PNP) M9P V V V v v circuit -wire V M9B V V V v v 3-wire (NPN) 5 V, V G39 IC circuit -wire V K39 3-wire (NPN) M9NW V V V v v IC 5 V, V 3-wire (PNP) M9PW V V V v v circuit -wire 4 V V M9BW V V V v v 3-wire (NPN) M9N* v v V v v IC 5 V, V circuit 3-wire (PNP) M9P* v v V v v -wire V M9B* v v V v v 4-wire (NPN) 5 V, V F59F V V v v -wire (No-polar) 3-wire (NPN equivalet) IC circuit P4DW V V v 5 V 96 V V IC circuit Grommet 00 V 93 V V V V No 00 V or less 90 V V IC circuit Relay, Yes 00 V, 00 V 54 V V V PLC No V 00 V or less 64 V V Termial -wire 4 V 33 PLC coduit V, 00 V DIN termial Yes 44 Relay, Grommet 59W V V PLC Relay, PLC * Solid state au switches marked with v are produced upo receipt of order.

21 ISO (555) Stadard Smooth Cylider Double ctig, Sigle Rod C96Y Series Desiged with a low slidig resistace of the pis, this air cylider is ideal for applicatios such as cotact pressure cotrol, which requires smooth movemets at low pressure. Low slidig resistace Mi. operatig pressure 0.0 MPa Slidig resistace Bi-directioal low-frictio operatio possible. Pressure ca be cotrolled regardless of its directio. Pressure equivalet slidig resistace [MPa] Symbol -X -XC4 -XC7 -XC0 -XC65 -XC C96SD50-00C C96YD50-00C Pressure [MPa] Dimesios are the same as stadard type. For details, refer pages Replacemet Parts/Seal Kit Kit o. 3 C96Y3-PS 40 C96Y40-PS 50 C96Y50-PS 63 C96Y63-PS 80 C96Y80-PS 00 C96Y00-PS * Seal kits cosist of items show above, ad ca be ordered by usig the seal kit umber correspodig each bore size. * Oly use the grease recommeded by SMC. Order usig the followig part umbers whe oly maiteace grease is eeded. Volume Made Order (For details, refer pages ) Specificatios Chage of rod ed shape Chage of truio bracket moutig positio Tie-rod, tie-rod ut, etc. made of stailess steel Dual stroke cylider/double rod type Made of stailess steel (Combiatio of -XC7 ad -XC68) Made of stailess steel (with hard chrome plated pis rod) Refer pages 8 85 for cyliders with au switches. u Switch Proper Moutig Positio (Detectio at stroke ed) ad Moutig eight Miimum Stroke for u Switch Moutig u Switch Moutig Brackets/Part No. Operatig Rage Part o. 5 g GR-L g GR-L g GR-L-50 Cotets Rod seal pc. Pis seal pc. Cylider tube gasket pcs. Grease pack (0 g) pc. pplicatio Example Smooth cylider combied with precisio regular (e.g. IR Series) Example Drivig roller Specificatios ctio Fluid Maximum Strokes Widig roller Precisio regular Example B Maximum stroke * Itermediate strokes are available. * Please cosult with SMC for loger strokes. ccessories f Precisio regular (Movig object) Proof pressure Maximum operatig pressure Double actig * Do ot use a rod ed (or floatig joit) gether with a sigle clevis with a ball joit (or clevis pivot bracket with a ball joit). * Refer pages 69 7 for dimesios ad part umbers of the accessories. ir.05 MPa 0.7 MPa Miimum operatig pressure 0.0 MPa 0.0 MPa mbiet ad fluid temperature Lubricatio Operatig pis speed Without au switch: 0 70 C (No freezig) With au switch: 0 60 C (No freezig) Not required (No-lube) mm/s llowable stroke lerace Up 500 stroke: , stroke: 0 Cushio Bumper Port size G /8 G /4 G /4 G 3/8 G 3/8 G / Moutig Basic, xial foot, Rod flage, ead flage, Sigle clevis, Double clevis, Ceter truio llowable leakage rate 0.5 L/mi (NR) Stadard Optio Moutig Basic Foot Rod flage ead flage Sigle clevis Double clevis Ceter truio Rod ed ut Clevis pi Rod ed Rod clevis Rod boot 78 C85 C85W C85-S/T C55 C96Y C96K C96 CP96K CP96 C75R C75K-S/T C75K C75-S/T C75W C75 C85R C85K-S/T C85K u Switch Made Order Related Products

22 Smooth Cyliders Specific Product Precautios Be sure read this before hadlig the products. Refer page 9 for safety istructios. For actuar ad au switch precautios, refer the adlig Precautios for SMC Products ad the Operatio Maual o the SMC website: Recommeded Peumatic Circuit Refer the diagrams below whe cotrollig speed with the smooth cylider. Warig orizotal Operatio (Speed cotrol) Dual speed cotroller Speed is cotrolled by meter-out circuit. Usig cocurretly the meter-i circuit ca alleviate the stick-slip.* More stable low speed operatio ca be achieved tha meter-i circuit aloe. Meter-i speed cotroller Meter-i speed cotrollers ca reduce lurchig while cotrollig the speed. The two adjustmet eedles facilitate adjustmet. Vertical Operatio (Speed cotrol) P W P a (c) (b) P0 P0 a W () Speed is cotrolled by meter-out circuit. Usig cocurretly the meter-i circuit ca alleviate the stick-slip.* () Depedig o the size of the load, istallig a regular with check valve at positio (b) ca reduce lurchig durig descet ad operatio delay durig ascet. s a guide, whe W + P0a > P0, adjust P make W + Pa = P0. () Speed is cotrolled by meter-out circuit. Usig cocurretly the meter-i circuit ca alleviate the stick-slip.* () Istallig a regular with check valve at positio (c) ca reduce lurchig durig descet ad operatio delay durig ascet. s a guide, adjust P make W + P = P0a. W: Load [N] P0: Operatig pressure [MPa] P, P: Reduced pressure [MPa] a: Rod side pis area [mm ] : ead side pis area [mm ] 79

23 Smooth Cyliders Specific Product Precautios Be sure read this before hadlig the products. Refer page 9 for safety istructios. For actuar ad au switch precautios, refer the adlig Precautios for SMC Products ad the Operatio Maual o the SMC website: Cautio Lubricatio. Operate without lubricatio from a peumatic system lubricar. malfuctio may occur whe lubricated i this fashio.. Oly use the grease recommeded by SMC. The use of grease other tha the specified type ca cause a malfuctio. Order usig the followig part umbers whe oly maiteace grease is eeded. Grease Volume Part o. 5 g GR-L g GR-L g GR-L Do ot wipe out the grease i the slidig part of the air cylider. Wipig grease from the slidig part of the air cylider forcefully may cause malfuctio. Cautio ir Supply. Take measures prevet pressure fluctuatio. malfuctio may occur with the fluctuatio of pressure. Related Products Made Order C85-S/T C85W C85 C55 C96Y C96K C96 CP96K CP96 C75R C75K-S/T C75K C75-S/T C75W C75 C85R C85K-S/T C85K u Switch 80

24 C96 Series u Switch Moutig u Switch Proper Moutig Positio (Detectio at stroke ed) ad Moutig eight u switch s t B u Switch Proper Moutig Positio u switch D-Y59 model D-Y69 D-G39 D-M9l D-Y7P D-K39 D-F5l D-9l D-Y7 D-3l D-M9lV D-9lV D-Y7lW D-P4DW D-J59 D-44 D-M9l D-Y7B D-F59F D-5l D-Z7l D-6l D-Z80 D-J5 D-59W D-F5NT B B B B B B B B B * djust the au switch after cofirmig the operatig coditios i the actual settig. u Switch Moutig eight u switch model D-M9l D-M9lW D-M9l D-9l D-9lV D-M9lV D-M9lWV D-M9lV D-5l D-6l D-59W D-F5l D-J59 D-F59F D-F5lW D-J59W D-F5B D-F5NT D-G39 D-K39 D-3l s t s t s t s t s t s t s t s t s t s t D-44 D-Y59l D-Y7P D-Y7lW D-Y7B D-Z7l D-Z80 D-Y69l D-Y7PV D-Y7lWV D-P4DW 8

25 u Switch Moutig C96 Series Miimum Stroke for u Switch Moutig u switch model D-M9l D-M9lW D-M9lV D-M9lWV D-M9l D-M9lV D-9l D-9lV D-G39 D-K39 D-3l D-44 D-5l D-6l D-59W D-F5l D-J59 D-F5lW D-J59W D-F5B D-F59F D-F5NT D-Y59l D-Y7P D-Y7 D-Y7lW D-Z7l D-Z80 D-Y69l D-Y7PV D-Y7lWV D-Y7B D-P4DW * = 3, 4, 5 Number of au switches (Differet surfaces, Same surface) (Differet surfaces, Same surface) (Differet surfaces, Same surface) (Differet surfaces, Same surface) (Differet surfaces, Same surface) (Differet surfaces, Same surface) (Differet surfaces) (Same surface) (Differet surfaces) (Same surface) Support bracket other tha ceter truio ø3 ø40 ø50 ø63 ø80, ø ( ) / =, 4, 6, ( ) / =, 4, 6, ( ) / =, 4, 6, ( ) / =, 4, 6, ( ) / =, 4, 6, ( ) / =, 4, 6, ( ) =, 3, ( ) =, 3, 4 0 (Differet surfaces) 35 (Same surface) 50 (Differet surfaces) (Same surface) ( ) =, 3, ( ) =, 3, ( ) / =, 4, 6, (Differet surfaces, Same surface) (Same surface) (Differet surfaces, Same surface) (Same surface) ( ) / =, 4, 6, ( ) / =, 4, 6, ( ) / =, 4, 6, ( ) / =, 4, 6, (Differet surfaces, Same surface) (Same surface) ( ) / =, 4, 6, 8 0 (Differet surfaces, Same surface) ( ) / ( ) / (Same surface) =, 4, 6, 8 =, 4, 6, (Differet surfaces, Same surface) (Differet surfaces, Same surface) (Differet surfaces, Same surface) (Differet surfaces, Same surface) ( ) / =, 4, 6, ( ) / =, 4, 6, ( ) / =, 4, 6, ( ) / =, 4, 6, ( ) / =, 4, 6, 8 C85 C85W C85-S/T C55 C96Y C96K C96 CP96K CP96 C75R C75K-S/T C75K C75-S/T C75W C75 C85R C85K-S/T C85K u Switch Made Order Related Products 8

26 C96 Series Miimum Stroke for u Switch Moutig u switch model D-M9l D-M9lW D-M9lV D-M9lWV D-M9l D-M9lV D-9l D-9lV D-G39 D-K39 D-3l D-44 D-5l D-6l D-59W D-F5l D-J59 D-F5lW D-J59W D-F5B D-F59F D-F5NT D-Y59l D-Y7P D-Y7 D-Y7lW D-Z7l D-Z80 D-Y69l D-Y7PV D-Y7lWV D-Y7B D-P4DW * = 3, 4, 5 Number of au switches (Differet surfaces, Same surface) (Differet surfaces, Same surface) (Differet surfaces, Same surface) (Differet surfaces, Same surface) (Differet surfaces, Same surface) (Differet surfaces, Same surface) (Differet surfaces) (Same surface) (Differet surfaces) (Same surface) Ceter truio ø3 ø40 ø50 ø63 ø80 ø ( 4) / ( 4) / ( 4) / ( 4) / ( 4) / ( 4) / ( 4) / ( 4) / ( 4) / ( ) / ( ) / ( ) / ( ) / ( ) / ( ) / ( ) / ( ) / ( 4) / ( 4) / ( 4) / ( 4) / ( 4) / ( 4) / ( 4) / ( 4) / ( 4) / ( 4) / ( ) =, 4, 6, ( ) =, 4, 6, ( ) =, 4, 6, ( ) =, 4, 6, ( ) =, 4, 6, ( ) =, 4, 6, ( ) =, 4, 6, ( ) =, 4, 6, ( ) =, 4, 6, ( ) =, 4, 6, (Differet surfaces) (Same surface) (Differet surfaces) (Same surface) ( ) =, 4, 6, ( ) =, 4, 6, ( ) =, 4, 6, ( ) =, 4, 6, ( ) =, 4, 6, ( ) =, 4, 6, ( ) =, 4, 6, ( ) =, 4, 6, (Differet surfaces, Same surface) (Same surface) (Differet surfaces, Same surface) (Same surface) ( 4) / ( 4) / ( 4) / ( 4) / ( 4) / ( 4) / ( 4) / ( 4) / ( 4) / ( 4) / (Differet surfaces, Same surface) (Same surface) ( 4) / ( 4) / ( 4) / ( 4) / ( 4) / ( 4) / (Differet surfaces, Same surface) ( 4) / ( 4) / ( 4) / ( 4) / ( 4) / (Same surface) (Differet surfaces, Same surface) (Same surface) (Differet surfaces, Same surface) (Same surface) (Differet surfaces, Same surface) (Same surface) (Differet surfaces, Same surface) (Same surface) ( 4) / ( 4) / ( 4) / ( 4) / ( 4) / ( 4) / ( 4) / ( 4) / ( 4) / ( 4) / ( 4) / ( 4) / ( 4) / ( 4) / ( 4) / ( 4) / ( 4) / ( 4) / 83

27 u Switch Moutig C96 Series u Switch Moutig Brackets/Part No. u switch model u switch model ø3 ø40 ø50 ø63 ø80 ø00 D-M9l/M9lV D-M9lW/M9lWV D-M9l/M9lV BMB5-03 BMB5-03 B7-040 B7-040 B7-063 B7-063 D-9l/9lV D-G39/K39 D-3l/44 BMB-03 BMB-040 BMB-050 BMB-063 BMB-080 BMB-00 D-F5l/J59 D-F5lW/J59W D-F59F D-F5B BT-03 BT-03 BT-05 BT-05 BT-06 BT-06 D-F5NT D-5l/6l D-59W D-P4DW BMB3T-040 BMB3T-040 BMB3T-050 BMB3T-050 BMB3T-080 BMB3T-080 D-Y59l/Y69l D-Y7P/Y7PV D-Y7lW D-Y7lWV D-Y7B D-Z7l/Z80 BMB4-03 BMB4-03 BMB4-050 BMB4-050 B4-063 B4-063 [Stailess Steel Moutig Screw] The followig stailess steel moutig screw kit (icludig set screws) is available. Use it i accordace with the operatig eviromet. (Sice the au switch moutig bracket is ot icluded, order it separately.) BB: For D-5/6/F5/J5 * For details o BB, refer the Web Catalog or Best Peumatics. The D-F5B au switch is set o the cylider with the stailess steel screws above whe shipped from facry. Whe oly a au switch is shipped idepedetly, the BB is attached. * Whe usig the D-M9l(V) or Y7B, please do ot use the iro set screws icluded with the au switch moutig bracket (BMB5-03, B7-lll, BMB4-lll, B4-lll) show above, istead order the set of stailess steel set screws (BB), ad please use the stailess steel set screws (M4 x 6 L) icluded i BB. Operatig Rage D-M9l/M9lV D-M9lW/M9lWV D-M9l/M9lV D-9l/9lV D-Y59l/Y69l D-Y7P/Y7lV D-Y7lW/Y7lWV D-Y7B D-Z7l/Z D-F5l/J59 D-F5lW/J59W D-F5B/F5NT D-F59F D-5l/6l D-59W D-G39/K D-3l/ D-P4DW * Values which iclude hysteresis are for guidelie purposes oly, they are ot a guaratee (assumig approximately ±30% dispersio) ad may chage substatially depedig o the ambiet eviromet. O Moutig example for D-9l(V), M9l(V), M9lW(V), M9l(V) Related Products C85 C85W C85-S/T C55 C96Y C96K C96 CP96K CP96 C75R C75K-S/T C75K C75-S/T C75W C75 C85R C85K-S/T C85K u Switch Made Order 84

28 C96 Series Other tha the applicable au switches listed i ow Order, the followig au switches are moutable. Refer the Web Catalog or Best Peumatics for the detailed specificatios. Type Part o. Electrical etry Features Solid state Reed D-M9NV, M9PV, M9BV D-Y69, Y69B, Y7PV D-M9NWV, M9PWV, M9BWV Grommet (Perpedicular) D-Y7NWV, Y7PWV, Y7BWV D-M9NV, M9PV, M9BV D-Y59, Y59B, Y7P D-F59, F5P, J59 D-Y7NW, Y7PW, Y7BW D-F59W, F5PW, J59W Grommet (I-lie) D-F5B, Y7B D-F5NT D-P5DW D-93V, 96V Grommet (Perpedicular) D-90V D-67, Z80 Grommet (I-lie) D-53, 56, Z73, Z76 * Normally closed (NC = b cotact) solid state au switches (D-F9G/F9/Y7G/Y7) are also available. For details, refer the Web Catalog or Best Peumatics. * With pre-wired coecr is also available for solid state au switches. For details, refer the Web Catalog or Best Peumatics. Diagostic idicatio (-color idicar) Water-resistat (-color idicar) Diagostic idicatio (-color idicar) Water-resistat (-color idicar) With timer Magetic field resistat (-color idicar) Without idicar light 85

29 C96 Series ow Mout ad Move the u Switch Moutig Bracket u switch moutig screw M.5 x 0.45 x 4 L exago socket head set screw M4 q w Tie-rod Moutig Type <pplicable u Switch> Solid state switch D-M9N(V), D-M9P(V), D-M9B(V) D-M9NW(V), D-M9PW(V), D-M9BW(V) D-M9N(V), D-M9P(V), D-M9B(V) Reed switch D-90(V), 93(V), 96(V) ow Mout ad Move the u Switch e Tie-rod pplicable bore size BMB5 BMB5 B7 B7 B7 B * Whe usig the D-M9l(V), please order stailess steel screw set BB separately (page 84), ad use the stailess steel set screws, after selectig set screws of the appropriate legth for the cylider series as show i the table above. * Color or gloss differeces i the metal surfaces have o effect o metal performace. The special properties of the chromate (trivalet) applied the mai body of the au switch moutig bracket for B7-l ad BMB5-l result i differeces i coloratio depedig o the productio lot, but these have o adverse impact o corrosio resistace. r u switch moutig bracket u switch Cylider tube Watchmaker s (precisio) screwdriver Put the au switch o the surface of the cylider tube.. Fix it the detectig positio with a set screw by istallig a au switch moutig bracket i cylider tie-rod ad lettig the botm surface of a au switch moutig bracket cotact the cylider tube firmly.. Fix it the detectig positio with a set screw (M4). (Use a hexago wrech.) 3. Fit a au switch i the au switch moutig groove set it roughly the moutig positio for a au switch. 4. fter cofirmig the detectig positio, tighte up the moutig screw (M.5 x 0.45 x 4 L) attached a au switch, ad secure the au switch. 5. Whe chagig the detectig positio, carry out i the state of 3. * To protect au switches, esure that mai body of a au switch should be embedded i au switch moutig groove with a depth of 5 mm or more. * Set the tighteig rque of a hexago socket head set screw (M4) be.0. N m. * Whe tighteig a au switch moutig screw (M.5), use a watchmaker s screwdriver with a grip diameter of 5 6 mm. lso, set the tighteig rque be N m. s a guide, tur 90 from the positio where it comes feel tight. u Switch Moutig Bracket Part No. (Icludig Bracket, Set Screw) <pplicable u Switch> Solid state switch D-G39, D-K39 Reed switch D-33, D-34, D-44 ow Mout ad Move the u Switch D-3l, D-G3/K3 type D-44 type u switch u switch u switch moutig screw M5 x 0.8 x 6 L ook u switch moutig bad u switch moutig screw M5 x 0.8 x 6 L ook u switch moutig bad. Loose the au switch moutig screws at both sides pull dow the hook.. Put a au switch moutig bad o the cylider tube ad set it at the au switch moutig positio, ad the hook the bad. 3. Screw lightly the au switch moutig screw (M5 x 0.8 x 6 L). 4. Set the whole body the detectig positio by slidig, tighte the moutig screw (M5 x 0.8 x 6 L) secure the au switch. (The tighteig rque should be about 3 N m.) 5. Whe chagig the detectig positio, carry out i the state of 3. u Switch Moutig Bracket Part No. (Bad) pplicable bore size BMB -03 BMB -040 BMB -050 BMB -063 BMB -080 BMB C85 C85W C85-S/T C55 C96Y C96K C96 CP96K CP96 C75R C75K-S/T C75K C75-S/T C75W C75 C85R C85K-S/T C85K u Switch Made Order Related Products

30 C96 Series Moutig Bracket <pplicable u Switch> Solid state switch D-P4DW Tie-rod Moutig Type <pplicable u Switch> Solid state switch D-Y59 B, Y69 B, D-Y7P(V) D-Y7NW(V), Y7PW(V), Y7BW(V) D-Y7B Reed switch D-Z73, Z76, Z80 ow Mout ad Move the u Switch exago socket head cap screw M4 x 0.7 x 8 L Tie-rod u switch moutig bracket ow Mout ad Move the u Switch Watchmaker s (precisio) screwdriver exago socket head set screw M4 x 0.7 x 6 L u switch u switch moutig screw u switch u switch moutig bracket exago socket head cap screw M3 x 0.5 x 4 L. Slightly screw the hexago socket head cap screw (M4 x 0.7 x 8 L) i the M4 tapped portio of au switch moutig bracket. ( locatios) Use cautio that the tip of the hexago socket head cap screw should ot stick out the cocave portio of au switch moutig bracket.. Put a hexago socket head cap screw (M3 x 0.5 x 4 L) through the au switch's through-hole ( locatios), ad the push it dow i the M3 tapped part o the au switch moutig bracket while turig it lightly. 3. Place the cocave part of the au switch moutig bracket i the cylider tie-rod, ad slide the au switch moutig bracket i order set roughly the detectig positio. 4. fter recofirmig the detectig positio, tighte the M3 moutig screw secure the au switch by makig the botm face of au switch attached the cylider tube. (Tighteig rque of M3 screw should be N m.) 5. Tighte up M4 screw of au switch moutig bracket secure the au switch moutig bracket. (Esure that tighteig rque of M4 screw should be set.0. N m.) Tie-rod * Whe tighteig a au switch moutig screw, use a watchmaker s screwdriver with a hadle diameter of 5 6 mm. lso, set the tighteig rque be N m. s a guide, tur 90 from the positio where it comes feel tight. Set the tighteig rque of a hexago socket head set screw (M4 x 0.7 x 6 L) be.0. N m.. Fix it the detectig positio with a set screw by istallig a au switch moutig bracket i cylider tie-rod ad lettig the botm surface of a au switch moutig bracket cotact the cylider tube firmly. (Use a hexago wrech.). Fit a au switch i the au switch moutig groove set it roughly the moutig positio for a au switch. 3. fter cofirmig the detectig positio, tighte up the moutig screw attached a au switch, ad secure the au switch. 4. Whe chagig the detectig positio, carry out i the state of. * To protect au switches, esure that mai body of a au switch should be embedded i au switch moutig groove with a depth of 5 mm or more. u Switch Moutig Bracket Part No. (Icludig Bracket, Screw) pplicable bore size BMB3T -040 BMB3T -040 BMB3T -050 BMB3T -050 BMB3T -080 BMB3T -080 u Switch Moutig Bracket Part No. (Icludig Bracket, Set Screw) pplicable bore size BMB4-03 BMB4-03 BMB4-050 BMB4-050 B4-063 B4-063 * Whe usig the D-Y7B, please order stailess steel screw set BB separately (page 84), ad use the stailess steel set screws, after selectig set screws of the appropriate legth for the cylider series as show i the table above. 87

31 ow Mout ad Move the u Switch C96 Series Moutig Bracket Tie-rod Moutig Type <pplicable u Switch> Solid state switch D-F59, D-F5P D-J59, D-F5B D-F59W, D-F5PW, D-J59W D-F59F, D-F5NT Reed switch D-53, D-54, D-56, D-64, D-67 D-59W. Fix the au switch o the au switch moutig bracket with the au switch moutig screw (M4) ad istall the set screw (M4).. Fit the au switch moutig bracket i the cylider tie-rod ad the fix the au switch at the detectig positio with a set screw (M4). (Be sure put the au switch o the surface of cylider tube.) (Use a hexago wrech.) 3. Whe chagig the detectig positio, loose the set screw move the au switch ad the re-fix the au switch o the cylider tube. (Tighteig rque of M4 screw should be.0. N m.) u Switch Moutig Bracket Part No. (Icludig Bracket, Screw, Set Screw) pplicable bore size BT-03 BT-03 BT-05 BT-05 BT-06 BT-06 The followig stailess steel moutig screw kit (icludig set screws) is available. Use it i accordace with the operatig eviromet. (Sice the au switch moutig bracket is ot icluded, order it separately.) BB: For D-5/6/F5/J5 The D-F5B au switch is set o the cylider with the stailess steel screws above whe shipped from facry. Whe oly a au switch is shipped idepedetly, the BB is attached. Stailess Steel Moutig Screw Set Part o. BB Set screw (M4) 3 Set screw M4 x 0.7 x 8 L BS4-5, BS4-60 BS4-80, BS4-00 BS5-5, BS5-60 BS5-80, BS5-00 * Use the set screw after selectig the appropriate legth for the au switch moutig bracket. (Example) Whe usig the B7-040, select the 6 L type. 8 L type is ot required. Tie-rod Cotets pplicable au switch No. Descriptio Size Q'ty moutig bracket part o. u switch moutig screw M4 x 0.7 x 8 L BT-ll BT-03, BT-04, BT-05 BT-06, BT-08, BT- Set screw M4 x 0.7 x 6 L B4-040, B4-063, B4-080 BMB4-03, BMB4-050 BMB5-03 B7-040, B7-063, B7-080 BT-6, BT-8, BT-0 u switch moutig screw (M4) u switch u switch moutig bracket pplicable au switch D-5, 6 D-F5, J5 D-Z7, Z8 D-Y5, Y6, Y7 D-9 D-M9 D-5, 6 D-F5, J5 D-Z7, Z8 D-Y5, Y6, Y7 D-9 D-M9 Related Products Made Order C85-S/T C85W C85 C55 C96Y C96K C96 CP96K CP96 C75R C75K-S/T C75K C75-S/T C75W C75 C85R C85K-S/T C85K u Switch 88

32 Prior Use u Switch Coectios ad Examples Sik Iput Specificatios Source Iput Specificatios 3-wire, NPN Brow Iput 3-wire, PNP Brow Iput u switch Black u switch Black Blue COM (PLC iteral circuit) Blue COM (PLC iteral circuit) -wire Brow Iput -wire Brow COM u switch u switch Blue Blue COM Iput (PLC iteral circuit) (PLC iteral circuit) Coect accordig the applicable PLC iput specificatios, as the coectio method will vary depedig o the PLC iput specificatios. Examples of ND (Series) ad OR (Parallel) Coectios * Whe usig solid state au switches, esure the applicatio is set up so the sigals for the first 50 ms are ivalid. 3-wire ND coectio for NPN output (Usig relays) (Performed with au switches oly) Brow Relay Brow Load Black u switch u switch Black Load Blue Blue 3-wire OR coectio for NPN output Brow Black Load u switch Blue Brow Brow Brow u switch Black u switch Black u switch Black Blue Blue Blue 3-wire ND coectio for PNP output (Usig relays) Brow Relay Black u switch Blue Brow (Performed with au switches oly) Brow Black u switch Blue Brow 3-wire OR coectio for PNP output Brow Black u switch Blue Brow u switch Black Blue Load u switch Black Load Blue u switch Black Blue Load -wire ND coectio u switch u switch Brow Blue Brow Blue Load Whe two au switches are coected i series, a load may malfuctio because the load voltage will declie whe i the ON state. The idicar lights will light up whe both of the au switches are i the ON state. u switches with a load voltage less tha 0 V caot be used. Load voltage at ON = Power supply voltage Residual voltage x pcs. = 4 V 4 V x pcs. = 6 V Example: Power supply is 4 VDC Iteral voltage drop i au switch is 4 V. 89 -wire OR coectio u switch u switch Brow Blue Brow Blue Load (Solid state) Whe two au switches are coected i parallel, malfuctio may occur because the load voltage will icrease whe i the OFF state. Load voltage at OFF = Leakage curret x pcs. x Load impedace = m x pcs. x 3 kw = 6 V Example: Load impedace is 3 kw. Leakage curret from au switch is m. (Reed) Because there is o curret leakage, the load voltage will ot icrease whe tured OFF. owever, depedig o the umber of au switches i the ON state, the idicar lights may sometimes grow dim or ot light up, due the dispersio ad reductio of the curret flowig the au switches.

33 C96 Series Simple Specials/Made Order Please cotact SMC for detailed specificatios, delivery, ad prices. Simple Specials Symbol -X0 30 -XC4 Made Order Symbol -XB6 -XB7 -XC4 -XC7 -XC0 -XC -XC -XC35 -XC65 -XC68 -XC88 -XC89 Chage of rod ed shape The followig special specificatios ca be ordered as a simplified Made--Order. Please cotact your local sales represetative for more details. eat-resistat cylider ( 0 50 C) * Cold-resistat cylider ( C) * With heavy duty scraper Tie-rod, tie-rod ut, etc. made of stailess steel Dual stroke cylider/double rod type Dual stroke cylider/sigle rod type Fluororubber seal With coil scraper Specificatios Chage of truio bracket moutig positio Specificatios Made of stailess steel (Combiatio of -XC7 ad -XC68) Made of stailess steel (with hard chrome plated pis rod) Spatter-resistat coil scraper, Lube-retaier, grease for weldig (Pis rod: Stailess steel 304) Spatter-resistat coil scraper, Lube-retaier, grease for weldig (Pis rod: S45C) * The products with a au switch are ot compatible. C96 (Stadard type) C96Y (Smooth cylider) Double actig Sigle rod Double rod Sigle rod C96 (Stadard type) C96Y (Smooth cylider) Double actig Sigle rod Double rod Sigle rod Page 9 9 Page Related Products Made Order C85-S/T C85W C85 C55 C96Y C96K C96 CP96K CP96 C75R C75K-S/T C75K C75-S/T C75W C75 C85R C85K-S/T C85K u Switch 90

34 C96 Series Simple Specials The followig chages are dealt with through the Simple Specials System. For details, refer the Simple Specials i the Web Catalog. Chage of Rod Ed Shape pplicable Series Symbol for chage Descriptio Model ctio of rod ed shape C96S Double actig, Sigle rod X0 30 Stadard type C96S-W Double actig, Double rod X0 30 Smooth type C96Y Double actig, Sigle rod X0 30 Precautios Symbol -X0 -X30. SMC will make appropriate arragemets if o dimesio, lerace, or fiish istructios are give i the diagram.. Stadard dimesios marked with * will be as follows the rod diameter (D). Eter ay special dimesio you require. D 6 D mm, 6 < D 5 D mm, D > 5 D 4 mm 3. I the case of the double rod type ad sigle actig retractio type, eter the dimesios whe the rod is retracted. 4. Oly oe side of a double rod ca be maufactured is the same shape as the stadard type. (The specificatios of 0 are that oly dimesios ad are chaged from the stadard type.) Symbol: 0 Symbol: Symbol: Symbol: 3 Symbol: 4 30 C C0.5 ød 30 ørd 30 T W L Symbol: 5 Symbol: 6 Symbol: 7 Symbol: 8 Symbol: 9 ørd B MM L MM L MM B L C0.5 file chamfer C W 30 W L Symbol: 0 R sphere TP Symbol: R sphere ødc 30 Symbol: Symbol: 3 Symbol: 4 C0.5 R sphere ød C ød 30 T W L ød MM 30 Symbol: 5 Symbol: 6 Symbol: 7 Symbol: 8 Symbol: 9 C ød 30 L ød MM 30 T W MM 30 MM 30 C MM 30 C Symbol: 0 Symbol: Symbol: Symbol: 3 MM 30 MM ød 30 MM ød 30 ørd L 30 Symbol: 4 MM L K ødb Symbol: 5 Symbol: 6 Symbol: 7 MM MM T ødb ød MM MM ød T C B W Symbol: 8 ød 30 L Symbol: 9 W L 30 L L K Symbol: 30 L LB K L L MM T L MM 30 W 9 T

35 Simple Specials C96 Series Chage of Truio Bracket Moutig Positio Symbol -XC4 The positio for moutig the truio pivot bracket o the cylider ca be moved from the stadard moutig positio ay required positio. pplicable Series Descriptio Model ctio C96S Double actig, Sigle rod Stadard type C96S-W Double actig, Double rod Smooth type C96Y Double actig, Sigle rod (Z + / stroke) = C96 Series Truio positio for -XC4 Symbol Truio positio for -XC4B Precautios. Specify Z + / stroke i the case the truio bracket positio is ot -XC4, B or truio is ot a ceter truio.. SMC will make appropriate arragemets if o dimesio, lerace, or fiish istructios are give i the diagram. 3. The possible rage of truio bracket moutig positio is idicated i the table below. 4. Some truio moutig positios do ot allow au switch moutig. Please cosult with SMC for more iformatio. Truio bracket positio For -XC4 Referece: Stadard (Ceter truio) Miimum stroke Miimum Maximum Stroke stroke Stroke stroke Stroke stroke Stroke stroke Stroke stroke Stroke stroke 5 Related Products Made Order C85-S/T C85W C85 C55 C96Y C96K C96 CP96K CP96 C75R C75K-S/T C75K C75-S/T C75W C75 C85R C85K-S/T C85K u Switch 9

36 C96 Series Made Order Please cotact SMC for detailed dimesios, specificatios, ad lead times. eat-resistat Cylider ( 0 50 C) Symbol -XB6 ir cylider which chaged the seal material ad grease, so that it could be used eve at higher temperature up 50 C. pplicable Series Descriptio Model ctio C96S Double actig, Sigle rod Stadard type C96S-W Double actig, Double rod ow Order Stadard model o. XB6 eat-resistat cylider Specificatios mbiet temperature rage 0 50 C Seal material Grease Specificatios other tha above ad exteral dimesios Warig Precautios Fluororubber eat-resistat grease Same as stadard type Be aware that smokig cigarettes etc. after your hads have come i cotact with the grease used i this cylider ca create a gas that is hazardous humas. * Operate without lubricatio from a peumatic system lubricar. * Please cotact SMC for details o the maiteace itervals for this cylider, which differ from those of the stadard cylider. * I priciple, it is impossible make built-i maget type ad the oe with au switch. But, as for the oe with au switch, ad the heat-resistat cylider with heat-resistat au switch, sice it will be differed depedig o the series, please cotact SMC. * Pis speed is raged from mm/s. Cold-resistat Cylider ( C) Symbol -XB7 ir cylider which chaged the seal material ad grease, so that it could be used eve at lower temperature dow 40 C. pplicable Series Descriptio Model ctio Note C96S Double actig, Sigle rod Excludig with au switch. Moutig bracket: Basic type oly Stadard type C96S-W Double actig, Double rod Miimum operatig pressure 0. MPa ow Order Stadard model o. XB7 Cold-resistat cylider Specificatios mbiet temperature rage C Seal material Low itrile rubber Grease Cold-resistat grease u switch Not moutable Dimesios Same as stadard type Specificatios other tha above Same as stadard type * Operate without lubricatio from a peumatic system lubricar. * Use dry air which is suitable for heatless air dryer etc. ot cause the moisture be froze. * Please cotact SMC for details o the maiteace itervals for this cylider, which differ from those of the stadard cylider. * Moutig au switch is impossible. Warig Precautios Be aware that smokig cigarettes etc. after your hads have come i cotact with the grease used i this cylider ca create a gas that is hazardous humas. 93