LIFTING AND LASHING SYSTEMS Special Grade 100

Transcription

1 LIFTING ND LSHING SYSTES Special Grade 100 LIFTING ENS Edition 21

2 The passion of chain manufacturing! The round steel chain link production in Unterkochen has been running for almost 140 years. Producing chains for lifting, lashing, conveying, tire protection as well as snow and off-road chains. Our headquarters and ma - nu facturing plant is one of the most modern chain producing companies world wide. Developed from a small chain forging company at the river Kocher, the RUD group has stood to the test of time to become a global player with approximately 800 motivated employees, subsidiaries and sales representatives around the world. LIFTING ENS Innovation and quality take first priority at RUD. We are always leading in decisive developments. Examples in the lifting and lashing chains field: 1967: 1. pproval of quality class 5, H1-5 by the erufsgenossenschaft (*Employers Liability Insurance ssociation). 1972: First chain factory to gain approval for the quality class 8, H1-8 by the G* Technical ommittee Steel and etal. The first idea of a mecano system from RUD foolproof connection of the correct chains and components, as well as suspension links. This idea became the standard at Ruhrkohle RG. 1981: The first series of lifting points type RS and RG with a safety factor 4:1 in any direction. 1992: First chain factory to obtain certification for their quality assurance system acc. to DIN/ISO : First chain factory to obtain approval of the G* for their special quality with up to 50 % higher WLL than Grade : The first universal lifting point called PPS. 2006: First manufacturer who received the Type Examination ertificate from the Inspection and ertification authority PZN of the Technical ommitee O (*Employers Liability Insurance ssociation = G), for round steel chains according to PS 1061 (Publicity vailable Specification according to the Standard DIN EN 818 Grade 100). s the First H1-10! 2007: RUD receives as the first chain manufacturer the approval for Grade 0 (D1-) from the G. The certified quality management system makes a decisive contribution towards the quality of our products. In combination with the two other certified environmental- and energy management systems the securing of the process quality and the careful and efficient use of resources results from that. Our products are characterized by highest quality and environmental sustainability. lmost 500 national and international protective clauses are the evidence for our progress. The well established brand name RUD stands for quality, technical innovation and know how. ontinuous re - search and development has enabled us not only to produce products meeting the highest expectations but also with consistent quality standards. Experience, diligence, ambition and passion are the virtues we manifest in order to remain favourite for our customers. With the above virtues in mind, RUD has successfuly entered a new century with the trust and satisfaction of our customers as our prime objective for the future. What are tomorrow`s concepts? This is one of the questions which RUD is trying to address while facing the challenge of consistently providing the best solutions to our customers. 8S 10 G and TÜV approved! *G = German Employers Liability ssurance ssociation. 2

3 + ONTENTS RUD ompany Profile/ontents Page 2/3 enefits of the RUD-VIP system/applic. examples 4/5 ssembly-fool proof/advantages 6/7 use +point RFID/WLL charts 8-11 asterlinks & Special asterlinks 1 leg asterlinks & Special asterlinks 2 leg asterlinks & Special asterlinks 3/4 leg /13 14/15 /17 obra hook Eye hook Foundry hook 18/19 Swivel adapter for hoists/ale hook VIP clevis self locking hook/vip Grab hook 20/21 ulti shortening claw 22/23 levis shackle/shackle/isolating plate 24/25 Dumper truck suspension/container hooks onnecting links/plug-in connector 26/27 Endless chains / length adjustment 28/29 alancer ontrol link / Swivel / VRG-onnector 32/33 omplete sling chain / ini-/xi mecano system 34/37 XI Spreader bars (fixed / adjustable) 38/39 Lifting Points (for bolting / for welding) Lashing systems / Tensioners Inspection/Service/Regular maintenance 48/49 D RO/General information 50/51 und Zurrketten Lifting systems nschlag nschlagpunkte Lashing points Quality in Pink-WLL overview (IE, VIP, Grade 80) 52/53 3

4 VIP SLING HINS IN RUD SPEIL QULITY LSS 10 proven since 1994 in the hardest applications! Despite having the same chain diameter, an up to 30 % increase in the WLL in comparison to grade 80. hain dimensions from 4 to 28 mm. WLL from 0.6 t (ini 1-leg) to 6 t (2x XI double leg). LIFTING ENS Distinctive fluorescent pink powder coating and clear VIP stamp on every chain link and component. Distinctive in comparison to other quality classes. Surface quality is comparable to a zinc plated surface. hain diameters, 20, 22 and 28 mm in VIP special quality replace the 18, 22, 26 and 32 mm chain diameters of quality grade 8. Smaller chain sizes, hence a considerable reduction of weight which facilitates easy handling. ultifunctional WLL identification tag: Owing to it`s special patented shape, it facilitates simple inspection of the three wear criteria for sling chains (diameter, elongation of pitch and overload). The inspection data can be documented on the tag. Heat indicator: The pink powder coating changes its colour with temperatures exceeding 200. hain must not be used after being subject to temperatures exceeding 380. t this temperature the VIP colour changes to a deep black with small bubbles, clearly indicating that it has been overheated ecano System in miniature 4 mm chain and components! aster link collection for every crane hook: The chain connecting link VRG is attached to the corresponding master link in a permanent but flexib le way. The fool proof clevis connection allways ensures that only the correct chain diameter can be fitted. The collection of master links range from the smallest VK size for the high tensile hoist hooks up to crane hook No. 50 with i = 250 mm in 1 to 4 leg assembly versions. The patented multi shortening claw can be fitted on the chain leg at any required position. No additional chain and coupling parts are required. The robust safety bolt with a spring prevents un intentional hooking out of the chain in both loaded and unloaded conditions. Ideal chain link shaped pocket support, thus no reduction in the WLL (DIN 5692). VIP obra hook: The compact design of the VIP obra hook with no protruding hook tip is far superior and safer than the common clevis sling hook. Supplied complete with a forged and tempered safety latch that locks into the hook tip protects against lateral bending. The safety latch is supported by a triple coiled double leg. The enlarged hook tip prevents misuse. Wear edges on both sides of the hook protect against abrasion of the chain when hauling the chain assemblies. Gauge marks on the hook enable easy inspection for the elongation of the width of the hook opening. VIP automatic clevis hook: Extremely robust design. The hook locks automatically when lifting the load and can only be opened by activating the protected unlocking lever at the back of the hook. No protruding hook tip. Large mouth width size F. VIP shortening hook: ccording to DIN 5692: With no reduction of WLL and a thickened hook tip to avoid misuse e.g. incorrect fitting of the chain. Ideal chain support facilitated by the calibrated lugs. The U-bend insertion slot protects against accidental chain disengangement. World wide unique: The VIP ecano System with the 4 mm and 28 mm chain.

5 + Quality ade in Germany! pplication examples VIP use +point XI und Zurrketten Lifting systems nschlag nschlagpunkte Lashing points 5

6 YOUR ENEFITS VIP Stamping on every chain link stamped chains are manufactured with smaller tolerances in the inner width (size W1) and are coated with the fluorescent colour pink. In connection with the VIP stamp ed, pink coloured components, whose special clevis design has been perfectly harmonised, a distinctive chain connection is realised. 10 or 8 S The approval of RUD s special quality VIP by the G* is documented in short chain link intervals with the following: H1 refering to the manufacturer`s number i.e 1 = RUD and 8 S or 10 meaning Grade 100. Verification of quality t regular intervals, the chains are stamped with a serial and batch number. This identification ensures a con tinuous record tracking of the manufacturing and proof load data even after a period of 10 years. fter all we stick to our VIP quality. 60 kn VIP 45 kn 15 kn VIP 11 kn Example: Ø 6 VIP special quality quality grade 80 up to 30 % increased WLL quality grade 80 reaking elongation >20% in surface treated condition bending min f = 0.8 x d is by far exceeded. Ratio of WLL : proof load : breaking load is given by 1 : 2.5 : 4. Owing to a special heat treatment procedure developed by RUD, the highly dynamic RUD chains are less sensitive to mechanical abrasion and damages. Hence an increased life expectancy is achieved. Quality grade 80 chains whose nominal diameter exceeds 18 mm can be substituted by a one size less nominal diameter chains in VIP quality. Giving the same WLL despite a 50 % weight reduction. Ø 10 t Grade 80 Ø t Patented heat indicator In high temperature environments the special fluorescent pink powder coating permanently changes its colour. bove 380 the colour changes permanently to black. If this happens the chain assembly must be taken out of service (refer to page 7). The geometric construction and tolerances of the VIP chains are aligned to a higher quality class. On request, orrud DS, a 20 times more red rust resistant component than zinc plating, can be supplied. VIP Grade 100 consequential enhancement of the RUD ecano system with quality grade 80, which has stood to the test of time for over 30 years. V distinguished, I in, P pink. Using the patented VIP identification tag, the chain can easily be inspected for wear and pitch elongation. Please refer to pages 10 and 48. G* = Employers Liability Insurance ssociation. The highly qualitative VIP chains and components are provided with a duplex surface protection. This comprises of two processes i.e: Pre-treatment and pink powder coating. Due to this two process procedure, a relatively better surface protection is achieved in comparison to zinc plating. The highly dynamic ecano system and chains achieves a dynamic strength higher than the standard values. Tested with over 20,000 load cycles and with a factor ratio of 1.5 of their actual WLL. n up to 30 % increase in the WLL in comparison to quality class 8 aterial rnio alloy steel, specially tempered, high toughness. inimum breaking elongation 25 % in natural black, 20 % in pink coated. Less sensitive to notching and hydrogen embrittlement than quality grade 80. ending tests acc. standard DIN EN 818-2, RUD and Grade 80 chains are likewise components according to DIN EN 77, designed for a dynamic loading of more than load cycles at a 50 % overload (1.5 x WLL). The G (German Employers Liability Insurance ssociation) recommends: t a high number of load cycles (continuous operation), the bearing stress must be reduced according to FE/ISO classification 1m (3 acc. to EN 818-7); f.e. by using the next bigger chain diameter. 6

7 + FOOL-PROOF»IN PINK«FOOL-PROOF»IN STPING«FOOL-PROOF»IN PINK+STPING«The proven clevis connection system has been further enhanced with the new VIP range. With it`s dimensional adjustments and colour (VIP chains and components in pink) arrangement of the chains and the components, a fool-proof assembly is assured. LIFTING ENS pplication examples of the versatile VIP system. use +point levis dimension X avoids the connection of a larger VIP chain. VIP chains are manufactured with tighter tolerances in the inner width (size W1). The connection bolt diameter size Y avoids the connection of the next smaller VIP chain size. Result: Only chains and components with the same WLL are distinctively assembled together. ttention: VIP chains 8S or 10 must only be connected with RUD components. RUD does not assume liability for VIP chains and VIP components which are combined with competitor products. Observe user instruction resp. owner s manual! Use only original RUD spare parts. Employer s insurance association requires: hain slings of quality grade 100 must not be used in combination with chains and components from other manufactures. ssembly Fool-proof ecano assembly W1 Slot of the tensioning sleeve must be visible facing to the front! The tensioning sleeve must be used only once. Y X VIP heat indication European patent EP XI The VG-bolt of the next smaller size drops out The special fluorescent VIP powder coating permanently shows the temperature to which the VIP chain has been exposed. Operated in the prohibited temperature ranges i.e. above 380, the pink colouration turns black with bubles on the surface. Replace the VIP chains or return them to the supplier for repair. und Zurrketten Lifting systems nschlag nschlagpunkte Lashing points 7

8 Inspection and documentation made easy! Regular inspections of lifting applications are an essential requirement to ensure the highest standard of safety is met. Dated methods of inspections involve copious amounts of paper work and time consuming manual processes. ut due to the RFID-technology (Radio-Frequency- IDentification) these time consuming methods and huge amount of paper work become history. RFID technology has been specifically designed to track and identify appli cations quickly and effortlessly making inspections and documentation of products a quick and easy process. Radio Frequency Identification (RFID) continues to evolve as a major technology modernizing the way documentation and inventory mangement is done RUD-ID-POINT RUD-ID-REDER RUD-ID-NET 8 The RUD-ID-POINT (RFID chip) is embedded into the component. The RFID chip is branded with a uni que identification number. Size comparison: The robust RUD reading devices capture the identification number of the RUD-ID-POINT and transfer it to the RUD-ID-NET application (software) or alternatively to your P applications (e.g. WordPad, S Word, S Excel, SP) etc. The resourceful RUD-ID-NET application (software) will support your product administration and documentation.

9 + use +point RUD-ID-Points The innovative and unrivalled RUD-ID-POINT performs in varied conditions ranging from -80 temperatures to an astonishing They hold a high level of water and pollution resistance and are extre mely robust against damage. The RFID-chip does not harm the capability of the components. 4 mm Reference no.: Reference no.: mm Reference no.: Reference no.: RUD-ID-POINT 8 mm or 4 mm (13.56 Hz HF): Press-fit transponder (in metal). No glue necessary. Size: 8 mm x 3.25 mm or 4 mm x 3.50 mm. The usage of RFID-hips embedded into a component is a patented technological innovation. RUD-ID-LINK (13.56 Hz HF) onnecting link with integrated transponder for chains, wire ropes, etc. Size: dia. 8 mm x 35 mm open RUD-ID-GLUE (13.56 Hz HF) dhesive metal transponder for many other working means, subject to regular checking (clamps, grippers, cross bars, etc) Size: dia. 19 mm x 4.5 mm dditional colors and design on request. RUD-ID-REDER Reference no.: Reference no.: (luetooth) The RUD-ID-ESY-HEK readers are compatible with the RUD-ID-POINTS as well as with common high frequency transponders/chips (ISO 15693). The transfer of the identification number is carried out either by US or luetooth and can be linked up with the RUD-ID-NET application (software), almost all Office applications (WordPad, S Word, S Excel, Open Office) and also with SP or other programs. RUD-ID-ETTER-HEK (13.56 Hz): US-reader for identifying the unique number of the RUD-ID-POINT. RUD-ID-DISPLY-HEK (13.56 Hz): The unique identification number is shown on the RUD-ID-POINT which is then displayed on the integrated LD-display. The data can be transferred to any end device capable for luetooth 15 metres away. XI RUD-ID-NET The RUD-ID-NET application (software) has many advantages; it is easy to use, requires no digital maintenance and ensures you manage inspections of products effectively. It enriches your data by providing detailed product information, inspection dates, test reports and automatic test reminders to selected employees. The benefits are endless. Product information and documentation such as inspection reports and product data can be easily accessed via the RUD web portal. Upgradeable software for different work equipment which has to be inspected regularly (f.e. work platforms, roller shutter). 9 und Zurrketten Lifting systems nschlag nschlagpunkte Lashing points

10 LIFTING ENS VIP round steel link chain Grade 10 Size d in mm Ø Pitch P in mm inside, width W1 bi min. mm WLL in t Proof load PF min. kn reaking load F min. kn Weight kg/m Surface: Duplex protection = pre-treatment + pink powder coating P W1 Order no: Surface: orrud-ds-black d Order no: inimal ultimate elongation: natural black 25 %, Pink 20 % Stamped: VIP identification stamped in every chain link, manufacturing number and the G approval stamp H1 VIP identification tag with an integrated chain testing gauge EP Wear test of the nominal diameter with indication of the minimal dia meter ( 10 %) Front ssembly number of legs (multiple-leg) Reverse hain diameter Engraving the next test date nächste Prüfung 08/09/10/11/ Space for identification number VIP WLL (single-leg) VIP WLL with indication of inclination angle hain pitch gauge testing for pitch elongation caused by wear of nominal diameter. Testing of plastic elongation caused by overloading. Testing wear of nominal diameter Testing for plastic elongation caused by overload Testing for pitch elongation caused by wear of nominal diameter 10

11 Single Leg Slings Slings of 2, 3 or 4 Legs 1-leg 2-leg 3- and 4-leg endless LIFTING ENS use Nominal size of sling chain in mm hain Dia. Straight djustable Reeved Straight ultileg Slings Inclination -\ b > > (mm) Sling Sling Sling Load Factor VIP Ø VIP * VIP * VIP * VIP * * 15 VIP * VIP * VIP ** ** VIP cc. to GR 500 section 2.8, the WLL for single fall becomes valid Load Factor > 1 1when unsymmetrical 0.75 load occurs at a multiple 1.73 strand sling VIP Grade100 WLL in tonnes of single and multiple leg chain slings with different angles of inclination and symmetrical loading of the legs. Ø 4 mm Ø 28 mm»xi«see page 35 see pages 36/37 +point Nominal size of sling chain in mm asket Sling 2 Leg asket Sling* Reeved Slings of 2, 3 or 4 Legs Please refer to D-RO *In connection with alancer 33 % higher WLL possible (see page 30 and 31). **only 2 x 2 leg type available Endless chain hoke hitch hain Dia. (mm) VIP VIP VIP single double single double 0-45 > > > Load Factor VIP Ø VIP VIP VIP VIP VIP Load Factor 20 > When 35.5 using hain 25 Slings at 53** temperatures 37.5** >200 o ( F), the WLL 35.5 has to be 25 reduced. cc. to GR 500 section 2.8, the WLL for single fall becomes valid Temperature Working Load in % at temperatures of: when unsymmetrical load occurs at a multiple strand sling. onsiderations -40 o up to +200 o 200 o up to 300 o 300 o up to 380 o Please refer to D-RO *In connection with 100% alancer 33 % higher WLL possible (see 90% page 30 and 31). 60% **only 2 x 2 leg type available Temperature *N: Ensure that appropriate rated master and intermediate links are used for the 2 leg basket sling. -40 up to above above % 90% 60% In case of choke hitch applications, reduce WLL by 20 %. reduction of 20 % for the choke hitch and bundling (sharp edge) is already within the calculation. **only 2 x 2 leg type available XI 11

12 LIFTING ENS VK 1 master link with an in all multi-directional movable welded VRG connector. Thus ensuring that the correct chain diameter and number of legs can be connected. omplete identification tag with an integrated testing gauge. onnecting bolt and tensioning sleeve are pre-assembled. VIP aster link for single leg VK1 T an also be supplied as end link (V-1) without VIP identification tag. for smaller load hooks The size corresponds with that of connecting link type according to DIN Sufficient for attachment in small load hooks on hoisting devices. hain WLL t Type T kg/pc. Ref. No VK 1 6 (V 1 6) ( ) VK 1 8 (V 1 8) ( ) 10 4 VK 1 10 (V 1 10) ( ) 13* 6.7 VK 1 13 (V 1 13) ( ) * 10 VK 1 (V 1 ) ( ) 20* VK 1 20 (V 1 20) ( ) 22* 20 VK 1 22 (V 1 22) ( ) 28** 31.5 (V 1 28) ( )** VIP aster link for single leg VK 1 for standard crane hooks e.g. DIN T VK 1 master link with an in all multi-directional movable welded VRG connector. Thus ensuring that the correct chain diameter and number of legs can be connected. omplete identification tag with an integrated testing gauge. onnecting bolt and tensioning sleeve are pre-assembled. The size corresponds with that of connecting link type according to DIN aster link VK1 can be used for crane hooks up to No. DIN standard size hooks Size: 6 No No No No. 6 No No No. 25 an also be supplied as end link (V-1) without identification tag. hain WLL t Type T kg/pc. Ref.No VK 1 6 (V 1 6) ( ) VK 1 8 (V 1 8) ( ) 10 4 VK 1 10 (V 1 10) ( ) 13* 6.7 VK 1 13 (V 1 13) ( ) * 10 VK 1 (V 1 ) ( ) 20* VK 1 20 (V 1 20) ( ) 22* 20 VK 1 22 (V 1 22) ( ) 28** 31.5 VK ** *ttention: aster link size 13//20/22 with a special identification tag (refer to page ). testing gauge will be additionally supplied with the master link sizes 13//20/22 **see XI-pages 36/37

13 + VSK1 master link is supplied complete with a welded VRG connector. Therefore only the correct chain diameter and number of legs can be connected. The identification tag with an integrated testing gauge is already attached. onnecting bolt and tensioning sleeve are pre-assembled. Owing to a larger gradation of the inner width of the VSK, improper use (GR 500) is almost eliminated and wear of the crane hook is minimised. dditional connective components for over size hooks are not necessary T LIFTING ENS VIP special master link 1-leg VSK 1 use +point VSK size = 140 for standard hooks up to. No. DIN VSK size = 190 for standard hooks up to. No. 32 DIN VSK size = 250 for standard hooks up to. No. 50 DIN hain WLL t Type T kg/pc. Ref. No VSK 1 6/ VSK 1 8/ VSK 1 10/ * 6.7 VSK 1 13/ * 10 VSK 1 / hain WLL t Type T kg/pc. Ref. No VSK 1 8/ VSK 1 10/ * 6.7 VSK 1 13/ * 10 VSK 1 / hain WLL t Type T kg/pc. Ref. No VSK 1 10/ * 6.7 VSK 1 13/ * 10 VSK 1 / * VSK 1 20/ * 20 VSK 1 22/ Forged Special-Link (in pink) for small load hooks, extreme lightweight construction centre flattening respective to the corresponding chain diameter. Fits to the Universal-Swivel- PowerPoint from page 33 or to the Lifting Point PowerPoint-. VIP special master link 1-leg PP-X- lightweight construction XI dditionally pay attention to the correct WLL assignment while assembling. hain WLL t Type D R 1 kg/pc. Ref. No PP 0.63t PP 1.5t PP 2.5t PP 4t PP-VIP Ø PP-VIP Ø und Zurrketten Lifting systems nschlag nschlagpunkte Lashing points 13

14 LIFTING ENS VK 2 master link is supplied with two welded VRG connectors. Therefore only the correct chain diameter and number of legs can be connected. The identification tag with an integrated testing gauge is already attached. onnecting bolt and tensioning sleeve are pre-assembled. aster link 2-leg VK 2 T for smaller load hooks The size corresponds with that of connecting link type according to DIN Sufficient for attachment to small load hooks on hoisting devices. hain WLL t Type T kg/pc. Ref. No /1.5 VK /2.5 VK /4.0 VK * 9.5/6.7 VK * 14/10 VK * 22.4/ VK * 28/20 VK aster link 2-leg VK 2 for standard crane hooks VK 2 master link is supplied with two welded VRG connectors. Therefore only the correct chain diameter and number of legs can be connected. The identification tag with an integrated testing gauge is already attached. onnecting bolt and tensioning sleeve are pre-assembled. The size corresponds with that of connecting link type according to DIN T an be used for crane hooks up to No. DIN simple hook. Size: 6 No No No No. 8 No No No hain WLL t Type T kg/pc. Ref. No /1.5 VK /2.5 VK /4.0 VK * 9.5/6.7 VK * 14/10 VK * 22.4/ VK * 28/20 VK ** 45/31.5 VK **see XI-pages 36/37

15 + VSK 2 master link is supplied with two welded VRG connectors. Therefore only the correct chain diameter and number of legs can be connected. The identification tag with an integrated testing gauge is already attached. onnecting bolt and tensioning sleeve are pre-assembled T LIFTING ENS VIPspecial master link 2-leg VSK 2 use +point Owing to a larger gradation of the inner width of the VSK, improper use (GR 500) is almost eliminated and wear of the crane hook is minimised. dditional connective components for over size hooks are not necessary. VSK Size = 140 for standard hooks up to No. DIN VSK Size = 190 for standard hooks up to No. 32 DIN VSK Size = 250 for standard hooks up to No. 50 DIN hain WLL t Type T kg/pc. Ref. No /1.5 VSK 2 6/ /2.5 VSK 2 8/ /4.0 VSK 2 10/ * 9.5/6.7 VSK 2 13/ * 14/10 VSK 2 / hain WLL t Type T kg/pc. Ref. No /2.5 VSK 2 8/ /4.0 VSK 2 10/ * 9.5/6.7 VSK 2 13/ * 14/10 VSK 2 / hain WLL t Type T kg/pc. Ref. No /4.0 VSK 2 10/ * 9.5/6.7 VSK 2 13/ * 14/10 VSK 2 / * 22.4/ VSK 2 20/ * 28/20 VSK 2 22/ XI *ttention: aster link size 13//20/22 with a special identification tag (refer to page ). testing gauge will be additionally supplied with the master link sizes 13//20/22 und Zurrketten Lifting systems nschlag nschlagpunkte Lashing points 15

16 LIFTING ENS VK 4 leg master link is supplied with four welded VRG connectors. Therefore only the correct chain diameter and number of legs can be connected. The identification tag with an integrated testing gauge is already attached. onnecting bolt and tensioning sleeve are pre-assembled. aster link 4-leg VK 4 T The size corresponds with that of connecting link type and according to DIN an be used for crane hooks up to No. acc. to DIN Size: 6 No. 5 8 No No No. 10 No. 20 No No. 32 hain WLL t Type T kg/pc. Ref. No /2.2 VK /3.7 VK /6.0 VK * 14/10 VK * 21.2/15 VK * 33.6/24 VK * 42/30 VK *ttention: aster link size 13//20/22 with a special identification tag (refer to page ). testing gauge will be additionally supplied with the master link sizes 13//20/22 3 leg master links VK 3 and VSK 3 do have the same reference numbers as 4 leg master links. No separate stock exists. Spare parts VKZ 80 VIP identification tag for chain diameter Diameter Ref. No. Ø 13 mm/ mm/20 mm/22 mm/28 mm VKPL VIP identification tag as *chain testing gauge, for diameters 13mm/ mm/20 mm/22 mm hain Type Ref. No. 13 VKPL VKPL VKPL VKPL XI-Tester * omes as separate item with each asterlink shipment of these sizes.

17 + VSK 4 master link is supplied with four welded VRG connectors. Therefore only the correct chain diameter and number of legs can be connected. The identification tag with an integrated testing gauge is already attached. onnecting bolt and tensioning sleeve are pre-assembled. For the respective crane hooks refer to page T LIFTING ENS Special master link 4-leg VSK 4 use +point hain WLL t Type T kg/pc. Ref. No /2.2 VSK 4 6/ /3.7 VSK 4 8/ /6.0 VSK 4 10/ hain WLL t Type T kg/pc. Ref. No /2.2 VSK 4 6/ /3.7 VSK 4 8/ /6.0 VSK 4 10/ * 14/10 VSK 4 13/ hain WLL t Type T kg/pc. Ref. No /6.0 VSK 4 10/ * 14/10 VSK 4 13/ * 21.2/15 VSK 4 / * 33.6/24 VSK 4 20/ ** * 42/30 VSK 4 22/ ** *ttention: aster link size 13//20/22 with a special identification **with VVS-connection tag (refer to page ). testing gauge will be additionally supplied with the master link sizes 13//20/22 VIP identification tag with integrated testing gauge. hain Type Ref. No. 4 VKZ VKZ VKZ VKZ VKZ VIPspare parts VKZ XI Nominal chain size 10 VG bolts with tensioning sleeves hain Type Ref. No. 4 VG-4/retaining pin / VG-6/retaining pin / VG-8/retaining pin / VG-10/retaining pin / VG-13/retaining pin / VG-/retaining pin / VG-20/retaining pin / VG-22/retaining pin / VG-28/retaining pin /63 4 VG/SP und Zurrketten Lifting systems nschlag nschlagpunkte Lashing points 17

18 LIFTING ENS obra hook with safety latch VGH T D F Extremely robust improved version. No protruding hook tip. Forged safety latch engages into the tip of the hook and is thus protected against lateral bending. triple-coiled, double-leg spring in stainless steel. Thickened tip of the hook prevents misuse. Wearing edges on both sides. Gauge marks for measuring the width of the hook opening. Patented wear markings are showing the moment of replacement acc. To GR 500, hapter 2.8 without the necessity of measuring. G Fmax. = aximum distance between the gauge marks. hain WLL t Type D F F max. G T kg/pc. Ref. No VGH VGH VGH VGH VGH VGH VGH VGH obraeye hook with safety latch VÖH T F H For special wire rope slings, VIP chain slings, PowerPoint combinations or the universal swivel (refer to page 29). Extreme durable, compact design, with pink powder coating. No protruding hook tip. The forged, quenched and tempered safety latch, engages into the hook tip. Therefore protected against lateral bending. Triple coiled, stainless steel double leg spring. Thickened hook tip to avoid improper use. Wear edges on both sides. Gauge marks for measuring the width of the hook opening. Patented wear markings are showing * the moment of replacement acc. To GR 500, hapter 2.8 without the necessity of measuring. E Fmax. = Distance between the gauge G marks, see VGH data above. hain WLL t Type D E F G H T kg/pc. Ref. No VÖH VÖH VÖH VÖH VÖH VÖH D 18

19 + onsiderably larger mouth width than VGH, but without a safety latch. Use only where unintentional unhooking is impossible. D E Inappropriate for overhead lifting! When using foundry hooks, special attention must be paid and a risk assessment must be carried out before using. Robust cross section (size /G) is resistant against increased lateral forces. Specially designed wearing edges to protect the chain link, compare the dimension E. onnecting bolt and tensioning sleeve are preassembled. Gauge marks for measuring the width of the hook opening. T F LIFTING ENS Foundry hook VWH use +point Fmax. = aximum distance between marked points. G hain WLL t Type D E F F max. G T kg/pc. Ref. No VWH VWH VWH * 6.7 VWH VWH * VWH * 20 VWH *weight optimized in Skeletto-Technology and patented wear marks. onsisting of a forged safety latch, a triple coiled corrosion protected double leg spring and a tensioning sleeve. an be supplied as complete set. Easy installation and removal using only hammer and drift punch. Safety latch set for VGH XI Use only RUD original spare parts! hain Type kg/pc. Ref. No. 4 Si-Set VH Si-Set VGH Si-Set VGH Si-Set VGH Si-Set VGH Si-Set VGH Si-Set VGH Si-Set VGH Si-Set VGH an also be used as spare part for the RUD-GSH 80 hook. und Zurrketten Lifting systems nschlag nschlagpunkte Lashing points 19

20 LIFTING ENS Hoist Swivel adapter HW levis connection Supplied complete with original Demag ball bearing anufactured from hightempered special steel tested acc. to EN 77 suitable for single leg snatch blocks and for double leg lower blocks suitable for all RUD clevis ecano components pplication examples: for Demag hoists * *with VGH *with V-link *with VVGSH for Demag-DK-hoists Type WLL levis kg/pc. Ref. No. t connection HW 6 DK 400 D 1+2 up to 250 kg HW 6 DK 800 D 5 up to 500 kg HW 8 DK 800 D 5 up to 500 kg HW 8 DK 50 D up to 1000 kg HW 10 DK 2500 D 20** kg HW 13 DK for Demag-PK-hoists Type WLL Ref. No. kg HW 6 PK ( 1) HW 6 PK ( 2) HW 8 PK ( 2) HW 8 PK ( 5) HW 10 PK (10) ** only in combination with Demag DK bottom block also suitable for type series D-Pro, DS-Pro and D-O ale hook VH with ballbearing swivel The bevelling on the back of the hook simplifies the horizontal hook insertion between the bales. The clevis connection enables a direct chain connection and the integrated ball bearing swivel prevents the chain from automatically spinning. Suitable only for the transport of bundled bale packages. Not suitable for choke lifts! Inappropriate for overhead lifting! When using bale hooks, special attention must be paid and a risk assessment must be carried out before using. T hain WLL t Type T kg/pc. Ref. No VHW VHW

21 + Optimized weight by innovative structure design (Skeletto). Locking device designed ergonomically, easy to handle with anti-slip-surface no danger of bruise. LIFTING ENS use Wear distance ridges which protect the first chain link. Thickened tip of the hook prevents incorrect an dangerous use of the hook tip. T F Self-locking hook VGH (S) +point arker points to check the width of the hook on inspection (often copied). F max * Patented wear markings are showing the moment of replacement acc. To GR 500, hapter 2.8 without the necessity of measuring. D E hain WLL t Type D E F F max T kg/pc. Ref. No VGH (S) VGH (S) VGH (S) No reduction of the WLL. Thickened hook tip to avoid misuse e.g; in - correct insertion of the chain. The calibrated tooth lugs facilitate an optimal chain positioning in the hook. The curved insertion opening prevents the chain from easily falling out in compliance with DIN onnecting bolt and tensioning sleeve are pre-assembled. VVH VVS Shortening by means of VVS and VVH max. 60 VVH Endless chain by means of VVH E D T F VIPshortening hook VVH Special designed hook tip to avoid misuse. Probable misuse! XI hain WLL t Type D E F T kg/pc. Ref. No VVH VVH VVH VVH VVH VVH VVH ttention: Standard for shortening elements DIN 5692! ll RUD shortening components do already fulfil these requirements. und Zurrketten Lifting systems nschlag nschlagpunkte Lashing points 21

22 LIFTING ENS ultishortening claw VVK EP T G fter decades of success the RUD shortening claw has been further enhanced. Fitted on a continuous chain strand at any required position. Fitted permanently on the chain leg at any required position, no additional chain coupling devices are required. It can either be mounted or easily moved to any position along the chain leg. The ideal link shaped chain pocket facilitates even wearing of the chain thus no reduction of the WLL. robust safety bolt with spring prevents accidental loosening of the chain in both loaded and unloaded condition. In case of a mounted but not firmly fixed VVK, please adhere to the instructions marked ttention below. ttention: Standard for shortening elements DIN 5692! ll RUD shortening components do already fulfil these requirements. 1 omplies with DIN hain WLL t Type 1 2 T G kg/pc. Ref. No VVK VVK VVK VVK VVK VVK Fitting and Handling Do not put loose chain under load Do not put loose chain under load Load direction Load direction Securing pin Locking grove Securing bolt 22

23 + For the 20, 22 and 28 mm chain, only the standard shortening claw is available in VIP quality. 2 Pocket support is geutle to chain no reduction of WLL light construction LIFTING ENS use T The robust safety bolt supported by a spring avoids an unintensional dismounting of the chain in unloaded as well as loaded conditions. omplies with DIN VIPshortening claw VV-20/22/28 +point 1 hain WLL t Type 1 2 T G kg/pc. Ref. No. 20 VV VV VV ttention: Standard for shortening elements DIN 5692! ll RUD shortening components do already fulfil these requirements. ssembly for Ø 20 and 22: 1-leg adjustable fully captive Example: 2-leg adjustable fully captive 4-leg adjustable fully captive VK 2-22 VK 4-22 VK 4-22 VKZ 22-1S 3-link VIP 22x66 VKZ 22-1S W22 W22 W22 W22 XI ttention: Fit with a 1-leg VKZ-tag ttention: Fit with a 2-leg VKZ-tag und Zurrketten Lifting systems nschlag nschlagpunkte Lashing points 23

24 H For technical description of the shackle refer to VV-SH. LIFTING ENS T Optimal dimensions max. mouth width with smallest shackle bolt. Due to a turned clevis connection, the shackle is extremely resistant against bending. VIPfool-proof shackle VV-GSH E GD hain WLL t Type D E G H T kg/pc. Ref. No VV-GSH VV-GSH VV-GSH VV-GSH VV-GSH VV-GSH VV-GSH VIPfool-proof shackle VV-SH G D T E High-tensile patented version with an integrated safety thread in the shackle bracket. On both sides, smooth bolt support in the shackle. olt is turnable. No bending strength in the thread, it has only a securing function. Pre-assembled with tensioning sleeve. Long term securing by driving in a tensioning sleeve. Special thread, thus fool-proof compared to other shackle bolts! Surface is pink powder coated. SW hain WLL t Type D E G SW T kg/pc. Ref. No VV-SH VV-SH VV-SH VV-SH VV-SH Shackle high-tensile V-SH D T E Shape acc. to DIN with an attached fixed nut. Securing by split-pin. Surface is pink powder coated. G WLL t Type D E F G T kg/pc. Ref. No V-SH V-SH V-SH

25 + onnection to VGIL: VV GSH End link V 1 LIFTING ENS use T 2 T 1 L 2 Links chain VV GSH VGIL 2 Links chain VGH Isolating ssembly Isolating latch VGIL + VV GSH +point VGIL: Isolating latch V-SIG Standard-Isolating sling Up to 1000 V hain WLL t Type T 1 T 2 L Weight/ Ref. No. Ref. No. kg V-SIG VGIL VGIL VGIL VGIL VGIL VGIL There is a danger of current flow when welding is carried out on suspended loads. The isolating latch isolates up to max. 1,000 V by means of a special non conductive plastic bearing of the clevis shackle bolt. ax operational temperature is +80. Finally! Ensures even load distribution by means of a compensating pulley with a VVGSH-8. There is neither overload nor deformation of the concrete element. 8 mm 1 : max mm 2 : max alancing assembly VIPoctopus for concrete elements RUD VIP obra hook: with a robust hook securing, small, handy and easy to hookin in both diagonal and upper chords. 2 XI hain WLL t Type Ref. No. Ref. No. complete clevis shackle with a deflection pulley 8/ octopus 8 x und Zurrketten Lifting systems nschlag nschlagpunkte Lashing points 25

26 VEG-13 E F VGH (S)-13 LIFTING ENS Dumper truck suspensionring VEG T T F F max Dump truck- utomatic- levis hook VGH (S) Patented wear markings are showing the moment of replacement acc. To GR 500, hapter 2.8 without the necessity of measuring. D VEG and VGH(S): Suitable for standardized dump truck studs, quick attachment and anyway safe hold. hain Type WLL t D E F F max T kg/pc. Ref. No. 13 VEG VGH (S) D E ontainer hook VH VH-10 t VH SL- VH-SL 22 D D D E E E F F F field of use field of use field of use For 1D, 1E and 1F ontainers (< 9 ft), they can be lifted by the upper corner edge with a 4-leg sling chain with a maximum inclination angle of VH - 10 t suitable for ISO container edges. Fix connection by VVS or VVGSH. Loose component for hook mounting. Suitable for ISO-ontainer edges. The container hook is equipped with a patented securing device. Therefore the hook cannot fall out of the ISO edge. Easy handling. Inserting: Without operating of securing device. Taking out: Only possible when locking pin is released. RUD VH-SL hooks are suitable for vertical lifts and up to max. 45 inclination angle (see graphic chart). levis connection suits mm VIP chain. VH - SL 22 suitable for ISO container edges. levis connection for the 22 mm VIP chain. VIP chain size can be reduced to mm when using a VRG- connector. With patented locking mechanism. Type WLL t D E F kg/pc. Ref. No. VH 10 t VH SL VH SL

27 + The all-purpose robust connecting link Lifting points, shakles and plate clamps can be attached into the halves of the connecting link. Form and kinking free function are patent pending No kinking of pre-assembled chain possible. The halves are exchangeable between each other. No movement of securing pin and therefore no damage of the common securing springs or -sleeves. Patented wear markings are showing the moment of replacement acc. To GR 500, hapter 2.8 without the necessity of measuring. VVS-Patent LIFTING ENS onnecting link VVS-Patent World champion in load capacity! use +point Type WLL D E T Weight Ref. No. t [mm] [mm] [mm] [mm] [mm] [mm] kg/pc. VVS VVS VVS VVS VVS VVS VVS VVS VERG to be used as a plug-in bolt for transportation of tools and other similar lifting purposes when bores are the only specified lifting points available. inimum diameter D, refer to the table, minimum bolt length L is 2 x D. aximum diameter D = 48 mm. ore diameter = D + 1 mm. We recommend that for vertical lifting purposes, the VERG should be used with a spreader bar or a cross beam. Plug-in connector VERG ttention: In the event of any lifting procedure, attachment should always be at the collar. The plug-in connectors are non stock items and their production is subject to customer requirement. Thus bear in mind the respective delivery periods. hain WLL t Type Dmin D* L* min. T VERG VERG Indicate sizes L and D VERG when ordering! VERG VERG L D und Zurrketten Lifting systems XI nschlag nschlagpunkte Lashing points 27

28 100 Endless chain IE-0 and 100 with compact connecting-elements Endless chain with H-onnector VIP VKR-H Ø 6 mm Ø 8 mm Ø 10 mm Ø 13 mm Ø mm Edless chain sling in choke hitch IE IKR-H Ø 6 mm Ø 8 mm Ø 10 mm Ø 13 mm Ø mm Edless chain sling in choke hitch VIP IE * * For extreme abrasive usage we recommend to use IE chains WLL in [t] urrent situation Size comparison New! Endless chain with Dominator VIP VKR-D Ø 20 mm Ø 22 mm Ø 28 mm Edless chain sling in choke hitch WLL in [t] H-onnector chain T weight Ref.no. (IE and VIP) [mm] [mm] [mm] [kg/pc.] IH-6/VH IH-8/VH IH-10/VH IH-13/VH IH-/VH Dominator For chain Ø WLL T weight Ref.no. (VIP) [mm] [t] [mm] [mm] [mm] [kg/pc.] Dominator 22 x 86 for VIP 20 x 60 Dominator 26 x 92 for VIP 22 x 66 Dominator 34 x 6 for VIP 28 x 84 28

29 + 100 Exact length adjustment for chain assemblies Length of chains can be adjusted precisely by right and left hand drive thread with a toggle (IE-URT-GKO) or with a ratched (VLE). djustment is only permitted in unloaded condition. IE-URT-K-GKO*-components replace the current VKSPS models. IE-URT- K-GKO VLE use +point IE-URT-K-GKO T djustabel Range VLE hain Type WLL djustabel Range Tmin Ref. no. Ø lifting [t] [mm] [mm] [mm] 6 IE-URT-K-6-GKO* IE-URT-K-8-GKO* IE-URT-K-10-GKO* IE-URT-K-13-GKO* IE-URT-K--GKO* VLE VLE VLE Force balancing lifting of loads f.e. erecting of tower segments of wind towers Pentagon shaped wheel for the deviation of chains allbearing suspension for shackles Small size connection with high tensile shackles Replaces wire rope snatch blocks Decelerated Pentagon wheel to avoid that chains runs to one side when no load is applied. VIP hain block XI We ll kindly consult you with your lifting needs! hain Ø V 22 with shackle, chain and hook Type WLL lifting [t] onnection on top pitch Thickness bore dia. Ø onnecting [mm] [mm] D [mm] element Weight Ref. no. [kg/pc.] V VV-GSH-22 approx V ow shackle 42.5 t approx und Zurrketten Lifting systems nschlag nschlagpunkte Lashing points 29

30 33 % higher WLL! VW alancer ax. inclination angle β = 45 1 With a 4-leg assembly, maximum 3 legs can be considered as bearing only, in unfavourable cases 2 ones only Our advice: y using the VIP 2x2 assembly with alancer in the shown configuration the load will equally be distributed to all 4 legs, resulting in a 33 % increased WLL compared with a standard 4-leg assembly (refer to table). omparison VIP 4-leg assembly / VIP 2x 2-leg assembly with balancer hain [mm] WLL VIP 4-leg assembly 0-45 WLL (t) VIP 2x2-leg assembly with balancer up to angle β = When using the VIP assembly with alancer, you have to consider the following: The load has to be symmetrical The inclination angle β must not be beyond 45 (see graphics 1 and 2) The inclination position of the balancer must not exceed 10 (see graphics 3, 4 and 5) For detailed information on the alancer, please refer to operation manual For higher WLL s with angle β = 15 or β = 30, please refer to operation manual. ttention: The 2-leg assembly with balancer must not be used as 2-leg assembly in stand-alone version. ny working means used for lifting of loads have to avoid that the load may unintentionally shift in a dangerous way (see etrsichv, annexe 1, paragr ). In case of unsymmetrical loads, please contact the manufacturer. We will always be prepared to assist you! Detailed view of photo 1 Optimal case no inclined position of the balancer 2 3 ritical inclination angle of 10 achieved (visible by the horizontal direction of the edge) Forbidden use. The inclined position of the balancer is too big, the edge being beyond the permissible 10 position

31 + ssembly of alancing head VWK-2S L2 L1 The alancer head VWK-2S comprises: V link with identification tag VIP shackle alancer 2 onnecting links use +point 6 hain [mm] Type alancer head VW alancer Sizes VK and V link [mm] onnection at top onnection at bottom Pitch of balancer head L1 [mm] Weight of balancer head [kg/pc.] rt. No. alancer head 6 VWK-2S-6 18 x 75 x 135 VV-SH10 (4t) VVS VWK-2S-8 22 x 90 x 0 VV-SH13 (6.7t) VVS VWK-2S x 100 x 180 VV-SH (10t) VVS VWK-2S x 110 x 200 V-SH 4.0 (14t) VVS VWK-2S- 36 x 140 x 260 V-SH 5.0 (22.4t) VVS VWK-2S x 90 x 350 V-SH 6.0 (31.5t) VVS VWK-2S x 90 x 350 Shackle (40t) VVS hain [mm] Type VIP 2-leg master link for assemblies Sizes VK and V link [mm] Pitch 2-leg Weight 2-leg VK rt. No. 2-leg with balancer VK L2 [mm] [kg/pc.] VK 6 VWK 2S-6 18 x 75 x VWK 2S-8 22 x 90 x VWK 2S x 100 x VWK 2S x 110 x VWK 2S- 36 x 140 x VWK 2S x 90 x VWK 2S x 90 x T2 onnection for balancer at top: connection by shackle onnection for balancer at bottom: onnectors Easy visibility of the critical inclined position of 10 by the special shape at the bottom side of the balancer Powder coated in VIP pink For detailed information regarding the alancer, please refer to the operation manual Including RUD-ID-Point. XI T1 = 10 edge hain Type WLL balancer T1 T2 Weight rt. No. [mm] 0-45 [mm] [mm] [mm] [kg] 6 VW (42) (0.4) (79838) 8 VW (56) (1.0) (79839) 10 VW (70) (2.2) ( ) 13 VW (97) (4.1) ( ) VW (0) (8.1) ( ) 20 VW (3) (.4) ( ) 22 VW (138) (17.1) ( ) Values in brackets () = deviating values of the former VIP balancer und Zurrketten Lifting systems nschlag nschlagpunkte Lashing points 31

32 LIFTING ENS The safety sensation Immediate visual indication of overload - due to the specially calibrated RUD control link VG. lthough stationary fitted it can easily be replaced by means of the ombi-lock VVS consisting of: Overload indicator complete VG Unique RUD product! f ombi-lock VVS-U (see page 27) ontrol link VG VIP chain, 3 links (see page 8) ombi-lock VVS (see page 27) Easy hammer mounting (fool-proof chain connection) With indicator bars and a calibrated slot width (nominal mm) dditional securing element besides the control link in side connection Easy assembly (fool-proof chain connection) nom. ontrol link VG ontrol link VG Type WLL Initial size Weight Ref. t nom. (mm) kg No. VG VG VG VG VG VG VG Overload indicator VG (complete) Nom. size WLL single build. Weight chain mm t parts length (mm) kg VVS VG links hain VVS Hints for use Immediate visual indication of overload due to the specially calibrated RUD control link VG. force Proof load 1.8 times WLL WLL chain characteristic haracteristic If the two indicator bars are not closed after overload (slot width > 0.5 mm), the user may install a new control link. Should the overload repeatedly occur, a bigger chain size has to be used. If the bars are closed or even bent up, the chain has to be removed from operation and be examined (as per GR 500). Elongation ontrol link Do not exceed permissible WLL! The calibrated slot width corresponds with the indicated nominal size. hain strand overloaded! learly visible through the indicator. Slot width will decrease with increasing overload. The closing of the indicator implies that the WLL has been exceeded by 80 % to 100 %! 32

33 + Special Links see page 13 obra-eye Hook see page 18 T S max LIFTING ENS Universal Swivel -PP-UW- Patent use +point The following applies to both versions: The GR stipulates that twisted slings are not to be loaded. This requirement is automatically achieved by the ball bearing swivel - swivelling under load. Not designed for continuous use. Special universal swivel PowerPoint: patented clevis connection design hence a universal connection which is loadable from any direction and facilitates the shortest combination possibilities. Only RUD-approved VIP chains and components must be used. 1. VIP obra-eye Hook VÖH, see page Link for PowerPoint PP-(WLL)-, see page 13 Note: VIP chain connection is designed fool proof. When assembling component 1 and 2, please pay attention to the correct Working Load Limits. (T) Swivel connector VW Special VW: Due to the adapter bar, it can be fool-proof connected to all VIP clevis components. The sealed body makes it more resistant to dirt. Do not bend the appliance! The installation of the adapter should be done in such a way that no bending occurs during use. Supply is subject to stock availability. This type will soon be replaced. () hain WLL t Type T S max kg/pc. Ref. No UW-PP UW-PP UW-PP UW-PP UW-PP UW-PP VW VW XI single component for extrinsic connections to clevises, flanges etc. omplete with a pre-assembled connecting bolt and tensioning sleeve. D E onnector VRG hain WLL t Type D E T kg/pc. Ref. No VRG VRG VRG VRG VRG VRG VRG T und Zurrketten Lifting systems nschlag nschlagpunkte Lashing points 33

34 1-leg 2-leg 3- or 4-leg LIFTING ENS Examples of applications Order references Order reference: G1... G2... G3... or G leg adjustable*** 2-leg adjustable* 3- or 4-leg adjustable L Order reference: G1-V1-... G2-V2-... G3-V3-... or G4-V4... ombination possibilities VGH VWH VGH UW-PP V/V VVK VVH VGSH VH-SL ssembled endless chain Endless chain Order reference: *G2-V2-VGH/10x2000 = 2 leg version in RUD special quality VIP with 2 leg shortenings (VVK). VGH = End component/10 = chain diameter x 2000 = max. working length size L in mm. VIP single endless chain fixed VIP single endless chain adjustable ** VIP double endless chain fixed VIP double endless chain adjustable -special connecting link* for endless chain: Ø 20, 22 und 28 mm. On request. 34 VKRE VKREV VKRD VKRDV Order examples: **1 pc VKREV-8 x 2000 = single endless chain, adjustable in RUD special quality VIP, 8 = chain dia. x 2000 = max. working length size L in mm. *** in case of long adjustable assemblies it is recommended to mount the multi claw VKV in the lower part of the chain. Indicate Lv when ordering, e.g. G2-V2-VGH/10x5000 Lv-2000.

35 + WORLD SPEILTY the one and only ini mecano system 4 mm! ecano in miniature for small loads up to 1320 kg! VK 1/2 VIP chain assembly, fixed length VK 3/4 use T L T aster link VK 1/2 +point hain WLL t Type T Weight/kg Ref. No VK 1/ VK 3/ aster link VK 3/4 T VL-2 VIP chain assembly, can be shortened T VL-4 ini-lifter VL-2 complete with shorteners»patent«ini-lifter VL-4 hain WLL t Type T Weight/kg Ref. No /0.63 VL /0.95 VL VH-4 VE-4 VKS ini-hook VH-4 XI W T H * hain WLL t Type W T D H Weight/kg Ref. No VH VKS VE D T * End link VE-4! inicoupling shackle VKS und Zurrketten Lifting systems nschlag nschlagpunkte Lashing points 35

36 The Heavy Duty Solution For the safe lift of heavy loads djustable, edge wear resistant Divisible, but lockable chain sling hain 28 x 84 Grade 100 For loads up to 6 t hain length can be easily adjusted manually VIP >XI< asterlinks 1/2-28 and VK 1/2-28, for 1 resp. 2 leg. VIP >XI< Shortening claw VV28 with securing against self-acting loosening. VIP >XI< onnecting link for the connection with lifting points, shackles, chain etc. VIP >XI< Round steel link chain 28 x 84, quality grade 10, extreme robust and wear resistant, pink powder coated. VIP >XI< VGH-28, proved and tested obra-clevis hook in skeletal light weight-design with a robust, forged safety latch. VLE-28 T = length clossed = length open = hub VUW-28*** VUW-GLD-28*** ombination VVS-28 and V-SH 6.0 with chain 28x84 VVS-28 VV-28 RS-VVS-28 Domi hain 28x84 V-SH-6,0 KZ + XI gauge VK-1/2-28* VK-1/2-28** V-28 VGH-28 * VK 1/2-28: For single crane hooks (Size 40+50) and double crane hooks (Size 40+50) ** VK 1/2-28: For single crane hooks (Size -32) and double crane hooks (Size -32) *** In preparation For details regarding XI lifting points please see the XI fl yer 36

37 + Nomination WLL D E F G T Weight [t] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg/pc.] Ref.-No. VK-1/ /45/ VK-1/ /45/ V VGH VVS VV RS-VVS DOI VLE VUW-28*** VUW-GLD-28*** Kombi VVS-28 and V-SH VK 28x V-SH VRS-FIX WPPH-K-28*** VWS-K-28*** VWS 40 t (50 t) VWG-K-28*** VWG VRG *** in preparation WLL for symmetrical loads use +point inclination angle > > load factor 1 2 1, WLL [t] !!!! XI inclination angle 0-7 >7-45 > > > load factor WLL [t] 63* 45.0* 31.5* 6* 88* 6* 88* 63* Important hints: t unsymmetrical loads the WLL must be reduced by 50 %. *hoke hitch or endless chains: With bitts, bolts, resp. diameter of shackle pin > 3 x t (250 mm) the WLL of a double strand can be assumed. With smaller diameters (loading at the edge) the WLL must be reduced by 20 %. If double strand is required please specify! When using a basket hitch it must be guaranteed that loads cannot shift into dangerous positions or drop (etrsichv, ttachment 1 acc. to 7). und Zurrketten Lifting systems nschlag nschlagpunkte Lashing points 37

38 LIFTING ENS Spreader bar fixed VSRS onnection with VVS VIP Spreader bar fixed VSRS When ordering please indicate the effective length L of the spreader bar! Spreader bars are also available with chain slings. When ordering, specify the type of master link and the required inclination angle. VIP spreader bars are non stock items and their production is subject to customer requirement. Thus bear in mind the respective delivery periods. for chain sizes: 6 to 13 Surface: Effective length L up to 2500 mm: pink powder coated. Effective length L beyond 2500 mm: yellow painted. onnection with VV-GSH for chain sizes: to 22 hain Possible WLL kg Weight size Type working length L T kg/pc. Ref. No. 6 VSRS mm VSRS mm VSRS mm VSRS mm VSRS mm depending on working length L 20 VSRS mm VSRS mm lternatively: Lifting points PP-Power-Point! 38

39 + VIP Spreader bar adjustable VSRV When ordering please indicate working length L of the spreader bar! djustable spreader bars are also available with chain slings. When ordering, specify the type of master link and the required inclination angle. VIP spreader bars are non stock items and their production is subject to customer requirement. Thus bear in mind the respective delivery periods. onnection with VVS LIFTING ENS Spreader bar adjustable VSRV use +point Surface: Pink powder coated. for chain sizes: 6 to 13 L min. depends on L max. and nominal size. onnection with VV-GSH for chain sizes: to 22 hain possible working WLL kg Weight size Type length Lmax. T Kg/St. Ref. No. 6 VSRV mm VSRV mm VSRV mm VSRV mm VSRV mm depending on working length L 20 VSRV mm VSRV mm Edge protecting device RSK XI Flexible in all directions. anually movable along the chain. Even load distribution due to a diagonal transversal crucifix. ax. 2 m can be supplied. vailable in 1 m and 2 m lengths hain size Type L max. Ref. No. 6 RSK RSK RSK RSK *further sizes upon request. und Zurrketten Lifting systems nschlag nschlagpunkte Lashing points 39

40 The suitable range of modern and safe Lifting Points for bolting Thread sizes Imperial (UN,...) and special lengths on request PP-S (Vario) PowerPoint-Star PP- (Vario) PowerPoint- PP-VIP (Vario) PowerPoint-VIP VLG Load Ring (Vario) Number of legs Load direction Type Thread size PP-S 0.63 t PP-S 1.5 t PP-S 2.5 t 20 PP-S 4 t 24 PP-S 5 t 30 PP-S 8 t 36 VLG 0.3 t VLG 0.63 t VLG 1 t VLG 1.5 t VLG 2.5 t VLG 4 t VLG 4 t VLG 5 t VLG 7 t Sond. VLG 8 t VLG 10 t VLG 15 t VLG 20 t LG(3) RS 1t LG(3) 20 RS 2t G unsymmetrical unsymmetrical Thread size aximum transport weight G in [tonnes] with different lifting methods ll parts are either 100 % crack detected or proof loaded accord. to EN 77. ll original bolts from RUD are 100 % crack detected. Safety factor 4:1 in any direction. The types VRS, VR, INOX-STR and VLG have to be adjusted to the load direction. Low installation height, high dynamic and static strength. RUD features such as clamping spring (VLS) for noise reduction and distance lugs for a perfect root pass weld increase the ease of use. 38

41 + The suitable range of modern and safe Lifting Points for bolting VWG-V Load Ring (Vario) VWG Load Ring use +point VWG-V 0.3 t VWG-V 0.45 t VWG-V 0.6 t VWG-V 1.0 t VWG-V 1.3 t VWG-V 1.8 t VWG-V 2 t VWG-V 2 t VWG-V 3.5 t VWG-V 3.5 t VWG-V 5 t VWG 6 (7.5) VWG 8 (10) VWG 8 (10) VWG (13) VWG (13) VWG (15) VWG 13 () VWG 13 () VWG 14 (20) VWG (22) VWG (22) VWG (25) VWG (25) VWG 31.5 (40) VWG 31.5 (40) VWG 35 (48) VWG 35 (48) VWG 40 (50) VWG 40 (50) (0.4) 0.45 (0.6) 0.6 (0.7) 1 (1.25) 1.3 (1.5) 1.8 (2) 2 (2.5) 2 (2.5) 3.5 (4) 3.5 (4) 5 (6) 6 (7.5) 8 (10) 8 (10) (13) (13) (15) 13 () 13 () 14 (20) (22) (22) (25) (25) 31.5 (40) 31.5 (40) 35 (48) 35 (48) 40 (50) 40 (50) 0.6 (0.8) 0.9 (1.2) 1.2 (1.5) 2 (2.5) 2.6 (3) 3.6 (4) 4 (5) 4 (5) 7 (8) 7 (8) 10 () (15) (20) (20) 24 (26) 24 (26) 24 (30) 26 (32) 26 (32) 28 (40) 32 (44) 32 (44) 32 (50) 32 (50) 63 (80) 63 (80) 70 (96) 70 (96) 80 (100) 80 (100) 0.4 (0.56) 0.6 (0.84) 0.8 (1.05) 1.4 (1.75) 1.8 (2.1) 2.5 (2.8) 2.8 (3.5) 2.8 (3.5) 4.9 (5.6) 4.9 (5.6) 7 (8.4) (10.5) (14) 11.2 (14).8 (18.2).8 (18.2).8 (21) 18.2 (22.4) 18.2 (22.4) 19.6 (28) 22.4 (30.8) 22.4 (30.8) 22.4 (35) 22.4 (35) 44.1 (56) 44.1 (56) 49 (67.2) 49 (67.2) 56 (70) 56 (70) 0.3 (0.4) 0.45 (0.6) 0.6 (0.7) 1 (1.25) 1.3 (1.5) 1.8 (2) 2 (2.5) 2 (2.5) 3.5 (4) 3.5 (4) 5 (6) 6 (7.5) 8 (10) 8 (10) (13) (13) (15) 13 () 13 () 14 (20) (22) (22) (25) (25) 31.5 (40) 31.5 (40) 35 (48) 35 (48) 40 (50) 40 (50) 0.3 (0.4) 0.4 (0.6) 0.6 (0.7) 1 (1.25) 1.3 (1.5) 1.8 (2) 2 (2.5) 2 (2.5) 3.5 (4) 3.5 (4) 5 (6) 6 (7.5) 8 (10) 8 (10) (13) (13) (15) 13 () 13 () 14 (20) (22) (22) (25) (25) 31.5 (40) 31.5 (40) 35 (48) 35 (48) 40 (50) 40 (50) 0.6 (0.84) 0.9 (1.26) 1.2 (1.58) 2.1 (2.62) 2.7 (3.15) 3.7 (4.2) 4.2 (5.25) 4.2 (5.25) 7.3 (8.4) 7.3 (8.4) 10.5 (.6).6.8 (15.7) (21).8 (21) 25.2 (27.3) 25.2 (27.3) 25.2 (31.5) 27.3 (33.6) 27.3 (33.6) 29.4 (42) 33.6 (46.2) 33.6 (46.2) 33.6 (52.5) (52.5) (84) (84) 73.5 (100) 73.5 (100) 84 (105) 84 (105) 0.4 (0.6) 0.6 (0.9) 0.9 (1.) 1.5 (1.87) 1.9 (2.25) 2.7 (3) 3 (3.75) 3 (3.75) 5.2 (6) 5.2 (6) 7.5 (9) 9 (11.2) (15) (15) 18 (19.5) 18 (19.5) 18 (22.5) 19.5 (24) 19.5 (24) 21 (30) 24 (33) 24 (33) 24 (37.5) (37.5) (60) (60) 52.5 (72) 52.5 (72) 60 (75) 60 (75) XI 0.3 (0.4) 0.4 (0.6) 0.6 (0.7) 1 (1.25) 1.3 (1.5) 1.8 (2) 2 (2.5) 2 (2.5) 3.5 (4) 3.5 (4) 5 (6) 6 (7.5) 8 (10) 8 (10) (13) (13) (15) 13 () 13 () 14 (20) (22) (22) (25) (25) 31.5 (40) 31.5 (40) 35 (48) 35 (48) 40 (50) 40 (50) aximum transport weight G in [tonnes] with different lifting methods RUD Lifting Point D-RO makes it easy to select the right Lifting Point. RUD Lifting Points conform fully dynamic applications of load cycles, with 50 % overload. In case of higher dynamic application please ask manufacturer. und Zurrketten Lifting systems nschlag nschlagpunkte Lashing points 41

42 The suitable range of modern and safe Lifting Points for bolting Thread sizes Imperial (UN,...) and special lengths on request Starpoint VRS (Vario) eyebolt Starpoint VR eyenut INOX-STR RS & R High-tensile eyebolt/eyenut VRG Load Ring Number of legs Load direction Type * * * * * * * * Thread size VRS 6 / VR 6 VRS 8 / VR 8 VRS 10 / VR 10 VRS / VR VRS / VR VRS 20 / VR 20 VRS 24 / VR 24 VRS 30 / VR 30 VRS 36 VRS 42 VRS 48 INOX INOX INOX 20 INOX 24 INOX 30 RS 6 / R 6 RS 8 / R 8 RS 10 / R 10 RS / R RS 14 / R 14 RS / R RS 20 / R 20 RS 24 / R 24 RS 30 / R 30 RS 36 / R 36 RS 42 / R 42 RS 48 / R 48 RG 3 t VRG 10 t VRG t VRG 31.5 t VRG 50 t WPG 80 t WPG 100 t WPG 200 t x 4x 20 4x 30 6x 30 8x 36 6x 48 6x 48 10x G unsymmetrical We recommend either»vrs-starpoint«which can be adjusted to the direction of pull! unsymmetrical Thread size aximum transport weight G in tonnes with different lifting methods x 4x 20 4x 30 6x 30 8x 36 6x 48 6x 48 10x 48 * The WLL values of the VR are only valid with threaded bolts of quality

43 + The suitable product line of modern and safe lifting and lashing points weldable PowerPoint WPP-Serie / WPPH-Serie rotation / fixed VLS Load ring for welding (LPW in dan for lashing) VRS-FIX (LRS-FIX in dan for lashing) VRK Eye Plate for corners 90 (LRG-FIX in dan for lashing) (L- in dan for lashing) use +point all variations XI aximum transport weight G in tonnes with different lifting methods Number of legs Load direction WPP / WPPH 0.63 t WPP / WPPH 1.5 t WPP / WPPH 2.5 t WPP / WPPH 4 t WPP / WPPH 5 t WPP / WPPH 8 t 3000 dan VLS 1.5 t 5000 dan VLS 2.5 t 8000 dan VLS 4 t dan VLS 6.7 t dan VLS 10 t VLS t LS(1) RS 0.5 t LS(3) RS 1 t LS(5) RS 2 t 8000 dan VRS-FIX 4 t dan VRS-FIX 6.7 t dan VRS-FIX 10 t VRS-FIX t VRS-FIX 31.5 t VRS 50 t 8000 dan VRK-FIX 4 t dan VRK-FIX 6.7t dan VRK-FIX 10t 3200 dan 1.6 t 6400 dan 3.2 t dan 5 t dan 10 t 20 t 31.5 t (4) 3.2 (9) 5 () 10 (20) (8) 6.4 (18) 10 (24) 20 (40) G (4) 3.2 (9) 5 () 10 (20) (8) 6.4 (18) 10 (24) 20 (40) (5.6) (.6) (.8) (28) (4) 3.2 (9) 5 () 10 (20) unsymmetrical (4) 3.2 (9) 5 () 10 (20) (8.4) (18.9) (25.2) (42) (6) (13.5) (18) 15 (30) unsymmetrical (4) 3.2 (9) 5 () 10 (20) Weld HY 3+5 HY 3+6 HY 3+8 HY 3+10 HV 5+3 HV 7+3 HV 8+3 HV HV HV HV 5+3 HV 8+3 HV +4 HY 3 HY 5 HY 6 HY 9 HY HY 25+8 HY 3+4 HY 3+5 HY und Zurrketten Lifting systems nschlag nschlagpunkte Lashing points 43

44 RUD Lashing chain IE-URT with highest L (lashing capacity) The proven, technical advantages of the program have been retained and further improved. Tensioning, connecting and shortening element have been improved considerably in weight and functionality. IE in IE-Pink (traffic purple) powder coated means significant weight saving for the user. The standard equivalent Grade 80 commercial lashing chains are on average 60 % heavier. This improved ergonomic design, enables faster fitting and heightened safety. It is possible to use one diameter thinner than Grade 80 < mm Ø. Up to 60 % higher Lashing apacity (L) than Grade 80 also up to -60 even in rctic applications. ll values (conditions) of EN are fulfilled and the essential requirements are easily exceeded. ll for the health and safety of the user! IE-URT Ratchet tensioner version with an integrated fast shortener, which is assembled captive in the chain strand. s an alternative there is a clevis type available also. Patented: Secured against release by a magnet blocking clutch which can be secured with a lock. Theft protection of lashing chain and transporting goods. Thread tube now in an open and innovative form robust, light in weight and due to the trapezoid thread easy to clean, check and lubricate. ade in Germany. ll pieces drop forged, quenched and tempered and 100 % crack inspected. 42

45 + IE sets new benchmarks in lashing chain technology! Up to 60 % more L-Lashing apacity than Grade 80 with decisive handling benefits! Which lashing chain for which load? Diagonal lashing Lashing chain L ax. load weight [t] (horizontal angle : ; 2 lashing chains per direction) [dan] Vertical angle : 0-30 Vertical angle : μ=0.1 μ=0.2 μ=0.3 μ=0.4 μ=0.5 μ=0.6 μ=0.1 μ=0.2 μ=0.3 μ=0.4 μ=0.5 μ=0.6 IE-VSK IE-VSK IE-VSK IE-VSK IE-VSK use +point Vertical angle Horizontal angle RUD Lashing chain STF [dan] Frictional lashing = required number of IE lashing chains (number of lashing chains = factor from Table x load weight [t]) Vertical angle : Vertical angle : μ=0.1 μ=0.2 μ=0.3 μ=0.4 μ=0.5 μ=0.6 μ=0.1 μ=0.2 μ=0.3 μ=0.4 μ=0.5 μ=0.6 IE-VSK x 1.6 x 0.9 x 0.6 x 0.4 x 0.2 x 6.3 x 2.7 x 1.5 x 0.9 x 0.6 x 0.3 x IE-VSK x 0.9 x 0.5 x 0.3 x 0.2 x 0.1 x 3.4 x 1.5 x 0.8 x 0.5 x 0.3 x 0.2 x IE-VSK x 0.9 x 0.5 x 0.3 x 0.2 x 0.1 x 3.4 x 1.5 x 0.8 x 0.5 x 0.3 x 0.2 x IE-VSK x 0.9 x 0.5 x 0.3 x 0.2 x 0.1 x 3.4 x 1.5 x 0.8 x 0.5 x 0.3 x 0.2 x Values of both tables refer to: stable load. road transport. no combination with other lashing or securing methods! Slide-coefficient of friction aterials dry wet greasy Wood/wood etal/wood etal/metal XI If there is a clear deviation from the indicated lashing angles, then it is necessary to add some safety measures (e.g. larger chain diameter, and/or friction increasing elements). Download of the essay Optimal load securing under: und Zurrketten Lifting systems nschlag nschlagpunkte Lashing points 45

46 IE-Lashig chains with IE-URT-Ratched spindle tensioner (vertical lashing and direct lashing) Ratchet tensioner hain Type Permissible Obtainable Hub L-open L-closed Ref. No. dia. ratchet tensioner L pre-tension [mm] [mm] [mm] Ratchet [mm] force tensioner 6 IE-URT-6-GKO IE-URT-8-GKO IE-URT-10-GKO IE-URT-13-GKO IE-URT--GKO L-closed L-open hain Type Permissible Obtainable Weight kgs Ref. No. dia. lashing chain L pre-tension L-min (chain + Lashing mm IE-VSK-URT-IVH force [mm] ratchet tensioner) chain 6 IE-VSK-6-URT-IVH IE-VSK-8-URT-IVH IE-VSK-10-URT-IVH IE-VSK-13-URT-IVH IE-VSK--URT-IVH Tensioner moveable within the chain strand IE-SH IE-VH IE-URT-GKO IE-VH Standard length 3500 IE-SH hain Type Permissible Obtainable Weight kgs Ref. No. dia. lashing chain L pre-tension L-min (chain + Lashing mm IE-VSK-URT-IVK force [mm] ratchet tensioner) chain 6 IE-VSK-6-URT-IVK IE-VSK-8-URT-IVK IE-VSK-10-URT-IVK IE-VSK-13-URT-IVK IE-VSK--URT-IVK IE-SH IE-IVK IE-URT-GKO Standard length 3500 IE-SH hain Type Permissible Obtainable Weight kgs Ref. No. dia. lashing chain L pre-tension L-min (chain + Lashing mm IE-VSK-URT-IVS force [mm] ratchet tensioner) chain 6 IE-VSK-6-URT-IVS IE-VSK-8-URT-IVS IE-VSK-10-URT-IVS IE-VSK-13-URT-IVS IE-VSK--URT-IVS IE-SH IE-VS IE-URT-GKO IE-VH Standard length 3500 IE-SH Ratchet tensioner hain Type Permissible Obtainable Hub L-open L-closed Ref. No. dia. ratchet tensioner L pre-tension [mm] [mm] [mm] Ratchet [mm] force tensioner 6 IE-URT-6-SL IE-URT-8-SL IE-URT-10-SL L-closed L-open hain Type Permissible Obtainable Weight kgs Ref. No. dia. lashing chain L pre-tension L-min (chain + Lashing mm IE-VSK-URT-SL force [mm] ratchet tensioner) chain 6 IE-VSK-6-URT-SL IE-VSK-8-URT-SL IE-VSK-10-URT-SL aptive tensioner moveable within the chain strand IE-SH captively assembled IE-URT-GKO Standard length 3500 IE-SH 46

47 + IE-Lashing chains with IE-URT-K ar spindle tensioner (direct lashing only) Tensioner with locking handle hain Type Permissible Obtainable Hub L-open L-closed Ref. No. dia. ar spindle L pre-tension [mm] [mm] [mm] Tensioner with [mm] tensioner force locking handle 6 IE-URT-K-6-GKO 3600 direct lashing only IE-URT-K-8-GKO 6000 direct lashing only IE-URT-K-10-GKO direct lashing only IE-URT-K-13-GKO 000 direct lashing only IE-URT-K--GKO direct lashing only L-closed L-open use +point hain Type Permissible Obtainable Weight kgs Ref. No. dia. lashing chain L pre-tension L-min (chain + ar Lashing mm IE-VSK-URT-IVH force [mm] spindle tensioner) chain 6 IE-VSK-6-URT-K-IVH 3600 direct lashing only IE-VSK-8-URT-K-IVH 6000 direct lashing only IE-VSK-10-URT-K-IVH direct lashing only IE-VSK-13-URT-K-IVH 000 direct lashing only IE-VSK--URT-K-IVH direct lashing only Tensioner moveable within the chain strand IE-SH IE-VH IE-URT-K-GKO IE-VH Standard length 3500 IE-SH hain Type Permissible Obtainable Weight kgs Ref. No. dia. lashing chain L pre-tension L-min (chain + ar Lashing mm IE-VSK-URT-IVK force [mm] spindle tensioner) chain 6 IE-VSK-6-URT-K-IVK 3600 direct lashing only IE-VSK-8-URT-K-IVK 6000 direct lashing only IE-VSK-10-URT-K-IVK direct lashing only IE-VSK-13-URT-K-IVK 000 direct lashing only IE-VSK--URT-K-IVK direct lashing only IE-SH IE-IVK IE-URT-K-GKO Standard length 3500 IE-SH hain Type Permissible Obtainable Weight kgs Ref. No. dia. lashing chain L pre-tension L-min (chain + ar Lashing mm IE-VSK-URT-IVS force [mm] spindle tensioner) chain 6 IE-VSK-6-URT-K-IVS 3600 direct lashing only IE-VSK-8-URT-K-IVS 6000 direct lashing only IE-VSK-10-URT-K-IVS direct lashing only IE-VSK-13-URT-K-IVS 000 direct lashing only IE-VSK--URT-K-IVS direct lashing only IE-SH IE-VS IE-URT-K-GKO IE-VH Standard length 3500 IE-SH Tensioner with locking handle hain Type Permissible Obtainable Hub L-open L-closed Ref. No. dia. tensioner with L pre-tension [mm] [mm] [mm] (chain + ar [mm] locking handle force spindle tensioner) 6 IE-URT-K-6-SL 3600 direct lashing only IE-URT-K-8-SL 6000 direct lashing only IE-URT-K-10-SL direct lashing only L-closed L-open XI hain Type Permissible Obtainable Weight kgs Ref. No. dia. lashing chain L pre-tension L-min (chain + ar Lashing mm IE-VSK-URT-SL force [mm] spindle tensioner) chain 6 IE-VSK-6-URT-K-SL 3600 direct lashing only IE-VSK-8-URT-K-SL 6000 direct lashing only IE-VSK-10-URT-K-SL direct lashing only aptive tensioner moveable within the chain strand IE-SH captively assembled IE-VSK-URT-K-SL Standard length 3500 IE-SH und Zurrketten Lifting systems nschlag nschlagpunkte Lashing points 47

48 LIFTING ENS hain Inspection Service prioritising security! RUD lifting and lashing means - Inspection service: Inspection means safety and conservation of value! The RUD inspection service offers an on location complete safety service. We inspect the lifting and lashing means according to the below listed six point program. Our technicians are qualified specialists according to EN ISO 97 and work with modern testing devices. Inspection certification according to GR 500 and the new E - law. ESURING ESSEN RUD hain Sling 30 YERS Inspection Service RK RISSPRÜFEN TESTING REGISTRTION ERFSSEN INSTNDHLTEN INTENNE GR VISUL SIHTPRÜFEN ONTROL ESHEINIGEN ERTIFITION ID tag incl. Testing guide *for VIPlifting/ **lashing chains * hain Type Ref. No. hain Type Ref. No. ** 6 VKPL VSK-KPL VKPL VSK-KPL VKPL VSK-KPL VKPL VSK-KPL VKPL VSK-KPL VKPL VKPL Testing wear of nominal dia. Testing for elongation caused by wear of nominal diameter. Testing for pitch elongation caused by overload. 48

49 + Visual examination: This reveals any exterior defects for example deformed or twisted chain links or chain links with notches. Examine the components as to the correct fitting, completeness and efficiency of the safety devices. t regular intervals (maximum: one year) chain assemblies must be inspected by a competent person. Depending on the application circumstances, inspection might be necessary with in a time interval of less than one year. fter a max. period of three years, chains must under go special inspection for the detection of cracks. fter the occurence of a special incident, which could affect the WLL, chains should also be inspected by a competent person. In the case of VIP chains and components, proof loading instead of magnetic crack detection is insufficient. fter the magnetic crack detection, probable cracks will be visible despite the pink powder coating. Use the crack detection fluid Ferroflux. ➀ ➁ LIFTING ENS Regular aintenance and Testing use +point Examination of wear and elongation: 1. Examine wear of diameter. 2. Examine the plastic elongation caused by overload, more than 5 % based on the pitch 3d. Dm = d1/2 + d2/2 0.9 d. 3. Determine the pitch elongation caused by wear of the diameter. This can be easily carried out using the VIP testing gauge (refer to page 6 and 48). dm = d 1 + d2 0.9 d 2 ccessories: When the opening of the hook is deformed by more than 10 % or worn out by more than 5 %, it must be replaced. The same applies if the hook has got deep notches. For wear marks dimensions F refer to VGH on pages 18 and 19. The same applies as for the lateral bending of the hook. Permissible max. wear of the VG bolt diameter 10 %. When replacing components, always use new connecting bolts and tensioning sleeves. Documentation in a chain register: The entries in the chain register card give us information about the continuous inspection measures under taken by the user in the course of using the lifting and lashing chains. For the user, this can additionaly be used as evidence to be presented to the respective authorities to prove compliance with accident prevention measures as required by the E-machinery directives. The new RUD-ID-System will support your product administration and documentation (see pages 8 and 9). XI Only RUD original spare parts must be used! chains and components must be kept away from aggressive chemicals and acids. Surface treatment can only be undertaken by the manu- facturer. Pay attention to the influence of temperatures (refer to the table on pages 4 and 7). Please strictly adhere to the following regulations and specifications: etrsichv GR 500, EN 818, EN 77 and the RUD user instructions. We are not liable for damages incurred as a result of ignoring the above regulations and specifications. und Zurrketten Lifting systems nschlag nschlagpunkte Lashing points 49

50 + D-USER- INFORTION on D-RO or use +point + lways up to date! und Zurrketten Lifting systems nschlagpunkte Lashing points XI nschlag- Interactive programme with IE- and Lashing alculation Program and Lashing Protocol! Using the questionaire the most important data is entered, for example: working load, number of lifting points (or distance between lifting points), angle, shock load impact, sharp corners, influence of temperature etc. utomatically the correct IE and VIP hain Sling or lifting point will be determined within seconds. You can print out: Drawings, part lists, lashing protocols, calculation of the selected components. und Zurrketten Lifting systems nschlag nschlagpunkte Lashing points 50

51 SELETION USE INSPETION/ TEST INTINING/ REPIR DOUENTTION LIFTING ENS U nt User Information for RUD hain Sling KSTEN Short user Information ccording to E achinery Directive 2006/42/EG - etrsichv - GR 500. Reference No.: VIP WLL Poster PINK! 0 (IE) uality in (VIP) and Grade 0, Grade 10 ing chains RUD-Q Grade 80 etric tons«of sl m WLL»ingn to inclination angle ccordi RUD quality 80 ethods of sling 1.0 % 133 % 0 WLL 8S 10 Grade 80 VIP IE Ø 10 Ø 13 Grade 80 VIP IE Ø Grade 80 Ø 18 Grade 80 VIP Ø 20 Grade 80 VIP IE-VK IE-VH Ø Grade 80 Ø VIP Ø 28 IE-Star Hook H-onnector IE-GH IE-URT Grade to * * Grade 80 VIP 100 Temperature / F IE up to +392 F) to (+40 up 100 % up to +392 F) to (+40 up 100 % up to +392 F) (-76 up to * 53.0* up to 300 higher 200 up to 572 F) (higher % up to 300 higher 200 up to 572 F) (higher % up to 250 higher 200 up to 482 F) (higher % fall WLL for single ttention: 500 section 2.8, the al load occurs at cc. to GR when unsymmetric valid becomes strand sling. ble. a multiple type availa 2 x 2-leg s! *Only Ø 32 Subject Grade 80 VIP IE Grade 80 VIP IE Ø Size 420 x 625 mm Special Grade and Grade 80. > > > Grade 80 VIP IE Ø6 Grade see pages 8/9 * hoke hitch* e doubl single single - > > angle: inclination load factor grade Quality VIP IE Ø4 chains Diam. of 8 endless** chain asket sling hitch with choke 3-4 leg 2-leg 1-leg grades W WW 100 % g tric loadinasket sling chain**double at symme +point +point Reference No.: Identification, inspection and documentation made easy!...with RFID! use use up to 400 higher 300 up to 752 F) (higher % up to 380 higher 300 up to 7 F) (higher % up to 300 higher 250 up to 572 F) (higher ion **20 % reduct chains, for basket edges, due to sharp is considered. n KG RUD KetteDietz GmbH u. o. Rieger & sel Friedensin /Germany alen Tel.: om Fax: +49 om sling@rud.c 60 % 100 % modification technical Reference No.: Storage of lifting and lashing system components. XI XI Hang the components appropriately in a frame. po hi L as gp un kte ag hl - n 94 s c h la sy s s c h la 82 n 79 urrketten L un d Z if t L as gp un kte i ng + ng po in g ts hin s in m te n sc Good......ad 51 VIP_Inhalt_Ed_21_e_2.indd :26 ts

52 RUD-Quality in PIN Grade 80, Grade 100 (VIP) an WLL»in metric tons«of sling RUD quality grades % 133 % 0 % Grade 80 WLL S 10 ccording to inclination angle at symm ethods of sling 1-leg 2-leg 3-4 leg inclination angle: > > load factor Diam. of chains Quality grade Ø 4 VIP IE Ø 6 Ø 8 Ø 10 Ø 13 Grade VIP IE Grade VIP IE Grade VIP IE Grade VIP IE Ø Grade VIP IE Ø 18 Grade IE-VH IE-VK Ø 20 Grade VIP Ø 22 Grade VIP IE-Star Hook IE-GH Ø 26 Grade Ø 28 VIP * 47.5* Ø 32 Grade H-onnector IE-URT ttention: cc. to GR 500 section 2.8, the WLL for single fall becomes valid when unsymmetrical load occurs at a multiple strand sling. Temperature / F *Only 2 x 2-leg type available. 52

53 K! d Grade 0 (IE) chains etric loading endless** asket sling chain with choke hitch asket sling chain** single double single hoke hitch** double > > > * 37.5* Grade 80 VIP 100 IE 0-40 up to +200 (+40 up to +392 F) higher 200 up to 300 (higher 392 up to 572 F) higher 300 up to 400 (higher 572 up to 752 F) 100 % 90 % 75 % -40 up to +200 (+40 up to +392 F) higher 200 up to 300 (higher 392 up to 572 F) higher 300 up to 380 (higher 572 up to 7 F) 100 % 90 % 60 % -60 up to +200 (-76 up to +392 F) higher 200 up to 250 (higher 392 up to 482 F) higher 250 up to 300 (higher 482 up to 572 F) 100 % 90 % 60 % **20 % reduction for basket chains, due to sharp edges, is considered. RUD Ketten Rieger & Dietz GmbH u. o. KG Friedensinsel alen/germany Tel.: Fax: sling@rud.com 53

54 The best in chain technology Edition 7 LIFTING ND LSHING POINT OLLETION for bolting, for welding, simply strong 4 SFETY FTOR 4:1 LODLE IN NY DIRETION Edition 21 54

55 nschlag- + use Important information! +point Optimal load securing......with VIP and IE-Lashing means est load securing a compulsory legal necessity! RUD-LIFTING POWER...EVERY LOD UNDER ONTROL! Edition 22 XI und Zurrketten Lifting systems nschlagpunkte Lashing points 55

56 Tradition in Dynamic Innovation German engineering from the heart of Europe! RUD Ketten Rieger & Dietz GmbH u. o. KG Friedensinsel alen/germany Telefon Telefax