ILLUSTRATED PARTS CATALOGUE
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1 ILLUSTRATED PARTS CATALOGUE FOR CCW TWO CYLINDER, TWO STROKE, AIR COOLED ENGINES (Revised May 1972 MODEL CCW 400 CCW 440 (REED VALVE (REED VALVE CANADIAN CURJJSS-WRIGHT, UMITED 6503 NORTHAM DRIVE, MISSISSAUGA, ONTARIO PRINTFn IN I"At.JAnA
2 EXPLANATION OF REFERENCE All engines in this Parts Book are referened by Model Number and Serial Number. This is done to failitate loation of the orret Part Numbers sine the year of manufature is not always known and modifiations are not performed annually. Serial Numbers are seven digits in length and the number plate is loated on the fan over of the engine..../ j WHEN ORDERING PARTS: When ordering parts please all up the appropriate Part Number, the name of the item and the quantity desired. Also, please speify engine Model Number and Serial Number. NOTE: Failure to quote the Serial Number may result in delay and supply of inorret parts. SPECIAL TOOLING FOR C.C.W. ENGINES: This Part's List ontains a seletion of speial tools for C.C.W. engines. These are available and may be ordered by the Part Numbers provided on Page 24. The uses of these tools are fully desribed in the urrent servie manuals on C.C.W. engines. Important: Where mentioned, the following suffixes mean S - G - E - Manual Start Ring Gear Equipped Eletri Start J Page 2
3 INDEX CRANKCASE CRANKSHAFT CYLINDERS & HEADS Page ENGINE COVER EXHAUST MAN I FOLD FAN BELT FAN GUARD FAN HOUSING GASKET KIT INTAKE MANIFOLD MAGNETO -COI L ASSEMBLY - DENSO FLYWHEEL Page HIGH TENSION COILS & LEADS NUMERICAL INDEX ORDERING PARTS - INSTRUCTIONS 2 PISTONS REED VALVE RECOIL STARTER RECTIFIER & RESISTER 24 RE FERENCE, EXPLANATION SPECIAL TOOLING STARTER MOTOR TOOLS & ACCESSORIES NUMERICAL INDEX FOR MODEL w 400 w 440 Part Number Page Key Part Number Page Key Part Number Page Key Page 3
4 NUMERICAL INDEX Cont. Part Number Page Key Part Number Page Key Part Number Page Key , , , , J Page 4
5 CANADIAN CURTISS-WRIGHT LIMITED t@~ PISTON AND CRANKSHAFT w 400 w 440 KEY DESCRIPTION OTY. PART NO. REMARKS OTY. PART NO. REMARKS , CRANKSHAFT ASSY BALL BEARING BALL BEARING OIL SEAL L SEAL (P.T.O. END PISTON ASSY. (Fan End PISTON ASSY. (P.T.O. End PISTON (Fan End PISTON (P.T.O. End PISTON PIN Cl RCLIP PISTON RING KIT * *Eah Kit ontains * *Eah Kit ontains rings for only one rings for only one -PISTON RING# piston piston - PISTON RING # NE EDLE BEARING WASH ER 14 rb SPRING WASHER 14 rb NUT WOODRUFF KEY Page 5
6 CANADIAN CURTISS-WRIGHT LIMITED ~ ~ ~ \ 28 CRANKCASE Page 6
7 - CRANKCASE w 400 w 440 SERIAl NUMBER SERIAl NUMBER KEY DESCRIPTION QTY. PART NO. REMARKS QTY. PART NO. REMARKS CRANKCASE ASSY * *Supplied only as a * 'Supplied only as a mathed set mathed set 6 - STUD BOLT STUD BOLT DOWEL PIN Cl RCLIP (Outer Cl RCLIP (Inner GASKET CONNECTOR- HOSE HOSE - CARB-PUMP BOLT 8x GASKET DRAIN BOLT WASHER SPRING WASHER NUT WASHER SPRING WASHER STUD BOLT BOLT 8 X BOLT 8 x COVER PLATE Model S. & G Model S. & G. 28 NUT STUD BOLT Model E. & G Model E. & G. 31 r--- BOLT 8 x Model S ModelS. Page 7
8 CANADIAN CURTISS-WRIGHT LIMITED J CYLINDER ASSEMBLY.. Page 8
9 CYLINDER ASSEMBLY. w 400 w 440 KEY DESCRIPTION QT Y. PART NO. R EMARKS QTY. PART NO. REMARKS 1,3-4 CYLINDER ASSY. (Fan End CYLINDER ASSY. (P.T.O. End STUD BOLT (Exhaust STUD BOLT CYLINDER HEAD (P.T.O. End CYLINDER HEAD (Fan End NUT WASHER (8x16x1' SPRING WASHER WASHER NUT WASHER NUT GASKET KIT * NOTE* Two gasket * NOTE* Two gasket kits are required to kits are required to 15 - CYLINDER HEAD GASKET replae all gaskets replae all gaskets in engine, eah kit in engine, eah kit 16 - CYLINDER BASE GASKET will gasket only will gasket only EXHAUST FLANGE GASKET one ylinder one ylinder - GASKET - Crankase to reed valve GASKET - Reed valve to manifold DRAIN BOLT GASKET Page 9
10 CANADIAN CURTISS-WRIGHT LIMITED FAN COVER ASSEMBLY Page 10
11 FAN COVER ASSEMBLY w 400 w 440 KEY DESCRIPTION OTY. PART NO. REMARKS OTY. PART NO. REMARKS FAN FAN SHAFT BALL BEARING Cl RCLIP ~ - 5 SPACER WASHER PULLEY _ SPACER (THIN 1.0 MM SPACER (THICK 2.0 MM SPACER (OUTSIDE ~0 WASHER 12!II t SPRING WASHER 12!II f NUT I t- 13 FAN COVER I-- t- - t "V" BELT PULLEY (Lower BOLT 8x SPRING WASHER 8 r/j t PULLEY SPACER WASHER 8!II Page 11
12 CANADIAN CURTISS-WRIGHT LIMITED _ REED VALVE ASSY. KEY DESCRIPTION w 400 w 440 OTV. PART NO. REMARKS OTV. PART NO. REMARKS REED VALVE ASSY. - REED VALVE BODY - VALVE SHIM. - REED VALVE - VALVE GUIDE - SCREW 3x6 -SPRING WASHER 3 6 GASKET -Crankase to reed valve GASKET- Reed valve to manifold Page 12
13 CANADIAN CURTISS-WRIGHT LIMITED w w KEY DESCRIPTION QTY. PART NO. REMARKS QTY. PART NO. REMARKS CYLINDER COVER CYLINDER COVER ADAPTOR CLAMP- CYLINDER COVER CLAMP- CYLINDER ADAPTOR BOLT6x SPRING WASHER WASHER Paoe 13
14 CANADIAN CURTISS-WRIGHT LIMITED RECOIL STARTER w 400 w 440 KEY DESCRIPTION QTY. PART NO. REMARKS OTY. PART NO. REMARKS STARTER PULLEY RECOIL STARTER ASSY. -WASHER - FRICTION PLATE -- PAWL. - RETURN SPRING -SPRING - WASHER - REEL - MAINSPRING - CASE -ROPE GUIDE -ROPE -HANDLE - END PIECE - SPRING WASHER NUT (3N-8 BOLT 6x22 SPRING WASHER 6 0 WASHER 6 0 BOLT Page 14
15 CANADIAN CURTISS-WRIGHT LIMITED I 6 ~1~ FAN GUARD 7 K EY w 400 w 440 DESCRIPTION OTY. PART NO. REMARKS OTY. PART NO. REMARKS f FAN GUARD WASHER 6!IS SPRING WASHER 6!IS BOLT 6x SPACER ADAPTOR COVER PLATE Page 15
16 CANADIAN CURTISS-WRIGHT LIMITED J COIL PLATE ASSY. J Page 16
17 COIL PLATE ASSY. w 400 w 440 KEY DESCRIPTION QTY. PART NO. REMARKS QTY. PART NO. REMARKS t--- MAGNETO ASSY.(with ringgearl MAGNETO ASSY. (less ring gear FLYWHEEL ASSY. (with ring gearl FLYWHEEL ASSY. (less ring gear COIL PLATE ASSY COIL PLATE r IGNITION GENERATING COIL LIGHTING COIL CONDENSER NO OILFELT POINT SET CONDENSER No CLAMP GROMMET SPADE CONNECTOR (Female SPADE CONNECTOR (Male BRACKET - Coupler Holder ~ 14 - COUPLER WASHER SPRING WASHER SCREW 5 x SCREW 5 x SCREW 5 x WASHER SPRING WASHER SCREW 4 x SCREW 4 x SCREW 4 x WASHER SPRING WASHER SCREW 4 x SPRING WASHER BOLT 6 x Page 17
18 CANADIAN CURTISS-WRIGHT LIMITED IGNITION CABLES & HIGH TENSION COILS w 400 w 440 KEY DESCRIPTION QTV. PART NO. REMARKS QTV. PART NO REMARKS 1 IGNITION COl L (Cyl. near Fan IGNITION COIL (Cyl. near P.T.O RUBBER BUSHING H.T. Ignition Wire (Cyl. near Fan H.T. Ignition Wire (Cyl. near P.T.O SPARK PLUG CONNECTOR SPARK PLUG CONNECTOR TER SPARK PLUG CLAMP COIL SPACER BOLT. 6x SPRING WASHER WASHER BOLT 6x COIL COVER COIL SPACER BOLT 6x Page 18
19 CANADIAN CURTISS-WRIGHT LIMITED 4 ~ I 3 /:;; (' ' FLYWHEEL ASSY. ~..t4ajl w 400 w 440 KEY DESCRIPTION OTY. PART NO. REMARKS OTY. PART NO. REMARKS 5 t f FLYWHEEL ASSY. (with ring gear FLYWHEEL ASSY. (without ring gear - CAM - GOVERNOR SPRING - GOVERNOR WEIGHT - "E" RING - WASHER - FLYWHEEL WIN DOW PLATE RING GEAR I I N.P. Not prourable 1 N.P. Not prourable t
20 CANADIAN CURTISS-WRIGHT LIMITED INTAKE MANIFOLD EXHAUST MANIFOLD Page 20
21 INTAKE MANIFOLD w 400 w 440 KEY DESCRIPTION OTY. PART NO. REMARKS QTY. PART NO. REMARKS 1 INTAKE MANIFOLD STUD BOLT GASKET INSULATOR WASHER 6 rb SPRING WASHER 6 rb NUT 6 rb SPRING WASHER (TBW NUT (3N EXHAUST MANIFOLD w 400 w 440 KEY DESCRIPTION OTY. PART NO. REMARKS OTY. PART NO. REMARKS 1 EXHAUST MANIFOLD Page 21
22 CANADIAN CURTISS-WRIGHT LIMITED ELECTRIC STARTER MOTOR Page 22
23 ELECTRIC STARTER MOTOR w 400 w 440 KEY DESCRIPTION OTY. PART NO. REMARKS OTY. PART NO. REMARKS 1-25 STARTER ASSY SOLENOID SWITCH, omplete GASKET 1 1 ~ PINION DRIVE LEVER SOL ENOl D SWITCH set srew SNAP PIN DRIVE LEVER SET PIN OUTBOARD BEARING braket BEARING BUSHING BEARING COVER WASHER # SNAP RING CLUTCH STOP COLLAR r OVER RUNNING CLUTCH ARMATURE, COMPLETE WASHER # YOKE, COMPLETE FIELD COIL POLE CORE SCREW BRUSH HOLDER PLATE BRUSH SPRING , BRUSH "0" RING COMM. SIDE END FRAME END SUPPORT BRACKET THROUGH SOL T SPRING WASHER SCREW 3x SPRING WASHER BOLT SPRING WASHER 8 0 t f--- Page 23
24 CANADIAN CURTISS-WRIGHT LIMITED r GEN.~ I I GND. BAT. I I GEN. l ~: REW IND SPRING TOOL FLYWHEEL PULLER FLYWHEEL LOCK BEARING PULLER TOOLS & ACCESSORIES w 400 w 440 KEY DESCRIPTION QTY. PART NO. REMARKS OTY. PART NO. REMARKS TOOL KIT - BAG -SPANNER 10x13 mm. -TUBE SPANNER 13x21 mm. -HANDLE ROD - "L" WRENCH RECTIFIER REWIND SPRING TOOL FLYWHEEL PULLER BEARING PULLER FLYWHEEL LOCK SPARK PLUG * *Available 1 * *Available 1 * only in tool kit 1 * only in tool ki.t 1 * 1 * 1 * 1 * 1 * 1 * Page 24
ILLUSTRATED PARTS CATALOGUE
ILLUSTRATED PARTS CATALOGUE FOR ecw TWO CYUNDER, TWO STROKE, AIR COOLED ENGINES (Revised May 19721 MODEL (REED VALVE) (REED VALVE) COMMENCING CANADIAN CURTl5S-WRIGHT, UMITED 6503 NORTHAM DRIVE, MISSISSAUGA,
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