G44B G40B G34B G29B G44BSS G40BSS G34BSS TWO (2) CYLINDER, AIR COOLED (AXIAL FAN) TWO (2) STROKE ENGINE RECOIL STARTER AVAILABLE)

Transcription

1 SPECIFICATIONS G44B G40B G34B G29B G44BSS G40BSS G34BSS MODEL ST ANDARD MODEL SS MODEL TYPE TWO (2) CYLINDER, AIR COOLED (AXIAL FAN) TWO (2) STROKE ENGINE DISPLACEMENT (ee) CYLINDER BORE (mm) STROKE (mm) COMPRESSION RATIO 12: :1 11.4: 1 12:1 11.8:1 RECOIL STARTER STARTING SYSTEM (STARTING MOTOR RECOIL STARTER AVAILABLE) MAGNETO FLYWHEEL MAGNETO (POINT) CDI FLYWHEEL MAGNETO ) BREAKER POINT GAP 0.3- O.4mm < ") IGNITION RETARDED 8' BTDC TIMING ADVANCED 23' BTOC 21' BTDC (AT 6000 R.P.MJ LIGHTING COIL 12V/120W CYLINDER ALUMINIUMD WITH CAST IRON SLEEVE CARBURETOR OUANTITY ONE (1) SIZE HD (42) HD (50l HD (42) LUBRICATING METHOD MIXED OIL (GASOLINE) : 1 (OILl ROTATING DIRECTION ANTI-CLOCKWISE VIEWING FROM OUTPUT SHAFT SIDE REMARK: ABOVE SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE THIS PARTS LIST APPLIES TO ENGINES NOS

2 CONTENTS PAGE " CYLINDER 2 CRANK CASE 4 F AN COVER & COOLING FAN 6 PISTON & CRANK SHAFT 8 IGNITION SYSTEM 10 (STANDARD MODEL ) IGNITION SYSTEM 11 (SS MODEL) IGNITION SYSTEM 12 (STANDARD MODEL) RECOIL STARTER 14 STARTER MOTOR 15 TOOL KIT 16

3 2 CYLINDER (60) 8.~ 9 13 I 01 II

4 3 FIG. NO. DESCRIPTION CHAPARRAL NO. FUJI NO G44B G40B G44BSS G40BSS G34B G29B G34BSS REMARKS 1 CYLINDER HEAD NUT, cylinder head NUT SPRING WASHER WASHER CYLINDER, comp a STUD, cylinder head (12) (12) (12) (12) (IOJ (IOJ (10) 6b STUD, exhaust (4) (4) (4) (4) (4) (4) (4) 6c STUD, inlet (4) (4) (4) (4) (4) (4) (4) 7 NUT, cylinder SPRING WASHER WASHER GASKET, cylinder head GASKET, cylinder base ' GASKET, inlet manifold GASKET, exhaust INLET MANIFOLD, comp a STUD, inlet (2) (2) (2) (2) (2) (2) (2) 15 NUT SPRING WASER WASHER INSULATOR GASKET, carburetor BAFFLE PLATE PIPE NUT WASHER NUT \ WASHER , EXHAUST MANIFOLD

5 CRANK CASE ~ 19 :J

6 5 o FIG. NO. DESCRIPTION CHAPARRAL NO. FUJI NO. G44B G40B G44BSS G40BSS G34B G29B G34BSS REMARKS 1 CRANK CASE, comp la DOWEL PIN (2) (2) (2) (2) (2) (2) (2) lb STUD, cylinder Ie NIPPLE (8) (8) (8) (8) (8) (8) (8) (2) (2) (2) (2) (2) (2) (2) 2 BOLT BOLT SPRING WASHER WASHER PULSE PIPE PLUG, nipple CLIP BEARING RETAINER o OIL SEAL BALL BEARING GASKET, bearing retainer TRUST PLATE SHIM, crankshaft 0.1t SHIM, crankshaft 0.3t BOLT MAGNETO CASE. comp MAGNETO CASE a FELT RING (1) (1) (1) (1) 19 BOLT COVER BOLT

7 J 6~~~~~~~~~~~~~~~~~~FANCOVER&COOLINGFAN ~ 23 9 / /4

8 FIG. NO. DESCRIPTION CHAPARRAL NO. FUJI NO. G44B G40B G44BSS G40BSS G34B G29B G34BSS REMARKS 1 FAN COVER BOLT SPRING WASHER WASHER COOLING FAN. comp BALL BARING SNAP RING SPACER PULLEY. driven SHIM NUT WASHER SPRING WASHER PULLEY, drive c V BELT FAN GUARD SCREW SCREW CYLINDER COVER. carburetor side CYLINDER COVER, exhaust side SCREW SCREW BOLT BOLT. cylinder cover NUT WASHER IGNITION COIL COVER PLUG SCREW

9 PISTON & CRANK SHAFT 2 2 I 3 3 I 5 (8b) FIG. NO DESCRIPTION CHAPARRAL NO. FUJI NO. G448 G408 G448SS G408SS G348 G298 G348SS REMARKS 1 PISTON (STDl PISTON (Q.5mml st OVER SIZE PISTON (Imml nd OVER SIZE ( 2 PISTON RING, TOP (STDl

10 FIG. NO. DESCRIPTION CHAPARRAL NO. FUJI NO. G44B G40B G44BSS G40BSS G34B G29B G34BSS REMARKS PISTON RING, TOP CO.5mml st OVER SIZE PISTON RING, TOP (1 mml nd OVER SIZE PISTON RING, BOTTOM (STDl c PISTON PISTON RING, BOTTOM 1O.5mml st OVER SIZE RING, BOTTOM (Imml nd OVER SIZE PISTON PIN NEEDLE BEARING, piston pin THRUST WASHER SNAP RING, piston pin CRANKSHAFT, eom'p a BALL BEARING, magnets side (ll (ll (1) (1) (1) (1) (1) 8b BALL BEARING, PTO side (1) (1) (1) (1) (1) (1) (2l 8e SPACER (1) g STOP RING OIL SEAL, magneto side KEY. magneto g NUT SPRING WASHER WASHER

11 IGNITION SYSTEM (STANDARD MODEL) 6 a FIG. NO. DESCRIPTION CHAPARRAL NO. FUJI NO. G44B G40B G44BSS G40BSS G34B G29B G34BSS REMARKS IGNITION SYSTEM, WIT RING GEAR set 1 set (1-2) IGNITION SYSTEM, WIO RING GEAR set 1 set (1 ''-.. 2) 1 FLYWHEEL, WIT RING GEAR, ASSY l ' FLYWHEE, WIO RING GEAR, ASSY MAGNETO, ASSY (2a- 2c) 2a COIL PLATE, ASSY (1) (1) (1) (1l 2b IGNITION COIL, N01, ASSY (1) (1) (1) (1) 2c IGNITION COIL, N02, ASSY (1) (1) (1) (1) 2b-a 2c-a IGNITION CORD, WIT PLUG CAP «2)) «2)) «2)) «2)) 2b-b 2c-b CAP, ignition coil «2)) «2)) «2)) «2)) 3 SCREW SCREW CLAMP SPARK PLUG

12 IGNITION SYSTEM (SS MODEL) o o FIG. NO. DESCRIPTION CHAPARRAL NO. FUJI NO. G44B G40B G44BSS G40BSS G34B G29B G34BSS REMARKS IGNITION SYSTEM set lset 1 set (1-4) 1 FLYWHEEL. ASSY COIL PLATE. ASSY CDI WNIT IGNITION COIL a IGNITION CORD. WIT PLUG CAP (2) (2) (2) 4b CAP. ignition coil (2) (2) (2),. 5 SCREW CLAMP SPARK PLUG c r

13 IGNITI ON SYSTEM ( STANDARD M ODEL) - (2) ()., t L

14 13 FIG. NO. DESCRIPTION CHAPARRAL NO. FUJI NO. G44B G40B G44BSSiG40BSS G34B G29B G34BSS REMARKS FLYWHEEL WIT RING GEAR, ASS'Y (78629) ( ) 0 0 (la- lj) FLYWHEEL W /0 RING GEAR, ASS'Y (78544) ( ) 0 0 (la'- lj) la FLYWHEEL WIT RING GEAR, compo (la-a- la-b la' FLY WHEEL (1J (1J 1 1 la' la-b RING GEAR (1J (1J lb CAM lc CAM STOPPER ld WASHER Ie SCREW If SPRING WASHER GOVERNOR WEIGHT lh WASHER Ii SNAP RING lj GOVERNOR SPRING COIL PLATE, ASS'Y (78557) ( ) o 2a-c 2a-a COIL PLATE a-b LIGHTING COIL EXCITING COIL. NO a-d EXCITING COIL. NO a-e SPACER a -g CONDENSER a-h CONTACT BREAKER a-i OIL FELT a-j HOLDER, oil felt 'I 1 1 2a-k CLAMP a-1 SCREW lighting coil a-m SCREW, exciting coil a-n SPRING WASHER a-o SCREW. contact breaker a-p SCREW a-q SPRING WASHER a-r WASHER a-s GROMMET A a-t COUPLER a-u GROMMET B ,-

15 RECOILSTARTER 2 ~IC l Ib- ~ 4 It FIG. NO. DESCRIPTION RECOIL STARTER. ASS'Y CHAPARRAL NO FUJI NO G44B G40B G44BSS G40BSS G34B G29B G34BSS REMARKS (1-2) o 1 RECOIL, ASS'Y 1 a RECOIL COVER lb REEL Ie RACHET ld SPIRAL SPRING Ie FRICTION SPRING 1f WASHER 19 THRUST WASHER lh FRICTION PLATE Ii ROPE GUIDE, ease lj RETURN SPRING lk WIRE ROPE 11 HANDLE 1m ROPE GUIDE, handle In ROPE STOPPER, A 10 ROPE STOPPER, B lp NUT lq SPRING WASHER (1) (1) (3) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (la- lq) (3) (3) (3) (3) (3) (3) 2 STARTER PULLEY ( 3 SCREW 4 SCREW 5 BOLT 6 SPRING WASHER

16 STARTER MOTOR o FIG. 2 NO. DESCRIPTION CHAPARRAL NO. FUJI NO. G44B G40B G44BSS G40BSS G34B G29B G34BSS REMARKS 1 STARTER MOTOR, ASSY BOLT BOLT SWITCH, ASS'Y (SOLENOID> I

17 TOOLKIT ' r FIG. NO. DESCRIPTION CHAPARRAL NO. FUJI NO. G44B G40B G44BSS G40BSS G34B G29B G34BSS REMARKS 1 TOOL BAG PLUG WRENCH mm 14mm WRENCH mm 13mm WRENCH SCREW DRIVERS ,, " I',,