GripTight Reverse Pressure 3/4 1 Test Plug Specifications
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1 GripTight Reverse Pressure 1 Test Plug Specifications GTRP Specifications Downstream / Test Maximum Pressure PSIG ( BARG ) Upstream Maximum Pressure 0 PSIG ( 3 BARG ) Operational Temperature Range ⁰F thru 1⁰F ( 23⁰C thru 82⁰C ) Pipe Size Range thru 1 Various Schedules Standard Seal Material Urethane Standard Plug Material Aluminum and Zinc Plated Steel Required Pipe ID Condition No Sediment, Scale, Pitting, or Corrosion. Compatible Test Media Water, Air, Glycol (Low Temperature Applications) Compliance with Industry Standard Testing ASME B16., ASME B.1, ASME B.3, and ASME PCC 2 PAGE 1 OF 8 UPSTREAM DOWNSTREAM JAM NUT BACK CONE GRIPPER RET_G SPRING FRONT CONE SEAL WASHER SEAL COMP TUBE COMP WASHER COMP NUT SHAFT CAP
2 GTRP Test Plug 1 Technical Specifications PAGE 2OF 8 OVERALL LENGTH OF GTRP PLUG ID - NOMINAL CLEARANCE BETWEEN SEAL AND NOMINAL ID CAP HEX SHAFT HEX COMPRESSION NUT HEX NORMAL MAXIMUM APPROXIMATE PLUG WEIGHT PLUG OD in mm in in in mm in in in Ft-lbs N-m Ft-lbs N-m lbs kg GTRP-07P /16 3/ GTRP-07P /16 3/ GTRP-1P /16 3/ GTRP-1P /16 3/ GTRP-1P /16 3/ GTRP TEST PLUG FLANGE CAP ASSEMBLY GTRP-07P GTRP-07P GTRP-1P GTRP-1P GTRP-1P 1 GTRP-07- GTRP-07- GTRP-07- GTRP-1- GTRP-1- GTRP-1- FLANGE CLASS RATING PSIG BARG NOTE: AND 1 GTRP TEST PLUGS MUST BE USED WITH A FLANGE CAP ASSEMBLY. NPT PORT (FILL AND VENT) 1/8 1/8
3 GripTight Reverse Pressure 1 1/2 6 Test Plug Specifications GTRP Specifications Downstream / Test Maximum Pressure PSIG ( BARG ) Upstream Maximum Pressure 0 PSIG ( 3 BARG ) Operational Temperature Range ⁰F thru 1⁰F ( 23⁰C thru 82⁰C ) Pipe Size Range 2 thru 6 Various Schedules Standard Seal Material Urethane Standard Plug Material Zinc Plated Steel Required Pipe ID Condition No Sediment, Scale, Pitting, or Corrosion. Compatible Test Media Water, Air, Glycol (Low Temperature Applications) Compliance with Industry Standard Testing ASME B16., ASME B.1, ASME B.3, and ASME PCC 2 PAGE 3 OF 8 UPSTREAM DOWNSTREAM SHAFT HEX NUT HARD WASHER COMP TUBE O RING O RING WASHER SEAL FRONT CONE RET_G CLIP GRIPPERS RET_G SPRING BACK CONE JAM NUT HEX NUT CAP O RING CAP
4 GTRP Test Plug 1 1/2 6 Technical Specifications PAGE 4OF 8 OVERALL LENGTH OF GTRP PLUG ID - NOMINAL PLUG OD CLEARANCE BETWEEN SEAL AND NOMINAL ID NORMAL MAXIMUM APPROXIMATE PLUG WEIGHT in mm in in in mm Ft-lbs N-m Ft-lbs N-m lbs kg GTRP-1P GTRP-1P GTRP-1P 1 1/ GTRP-1P GTRP-1P GTRP-2P GTRP-2P GTRP-2P 9 1/ GTRP-2P 9 1/ GTRP-2P 9 1/ GTRP-2P 9 1/ GTRP-2P GTRP-2P 9 1/ GTRP-2P 9 1/ /2 GTRP-2P 9 1/ GTRP-2P 9 1/ GTRP-2P 9 1/ GTRP-3P 9 1/ GTRP-3P 9 1/ GTRP-3P 12 1/ GTRP-3P 12 1/ GTRP-3P 12 1/ GTRP-3P 12 1/ GTRP4P 12 1/ GTRP-4P 12 1/ GTRP-4P / GTRP-4P / GTRP-4P 12 1/ GTRP-4P 12 1/ GTRP-4P 12 1/ GTRP-6P GTRP-6P GTRP-6P GTRP-6P GTRP-6P GTRP-6P GTRP-6P
5 GTRP-1P GTRP-1P GTRP-1P GTRP-1P GTRP-1P GTRP-2P GTRP-2P GTRP-2P GTRP-2P GTRP-2P GTRP-2P GTRP-2P GTRP-2P GTRP-2P GTRP-2P GTRP-2P GTRP-2P GTRP TEST PLUG 1 1/ /2 GTRP Installation Tools and Lanyard Assemblies TOOL GTRP-INST GTRP-INST GTRP-INST GTRP-INST /16 GTRP-INST /16 OVERALL LENGTH HEX FLANGE RATING INST. in mm in CLASS PSIG BARG THREAD GTRP-LA13-1- GTRP-LA13-1- GTRP-LA13-1- GTRP-LA13-2- GTRP-LA13-2- GTRP-LA13-2- GTRP-LA13-2- GTRP-LA13-2- GTRP-LA13-2- LANYARD / FLANGE ASSEMBLY #-32 GTRP INST YYY 13 INST. THREAD PAGE OF 8 HEX GTRP TEST PLUG TOOL LANYARD / FLANGE ASSEMBLY OVERALL LENGTH HEX FLANGE RATING INST. in mm in CLASS PSIG BARG THREAD GTRP-3P GTRP-3P GTRP-3P GTRP-3P GTRP-3P GTRP-3P GTRP-4P GTRP-4P GTRP-4P120 GTRP-4P GTRP-4P GTRP-4P GTRP-4P GTRP-6P GTRP-6P GTRP-6P120 GTRP-6P GTRP-6P GTRP-6P GTRP-6P GTRP-INST GTRP-INST GTRP-INST GTRP-INST /16 1 1/4 1 1/4 2 1/4 CONTACT EST GROUP FOR AVAILABILITY GTRP-LA13-3- GTRP-LA13-3- GTRP-LA13-3- GTRP-LA13-4- GTRP-LA13-4- GTRP-LA13-4- GTRP-LA13-6- GTRP-LA13-6- GTRP-LA /4-28 GTRP LA13 YY ZZZ EXAMPLE: A GTRP2P being used to test a lb. class flange would require one (1) GTRP INST installation tool and is compatible with (1) GTRP LA13 2 lanyard assembly. Use of a Lanyard / Flange Assembly is not required, but is strongly recommended.
6 GripTight Reverse Pressure 8 12 Test Plug Specifications GTRP Specifications Downstream / Test Maximum Pressure PSIG ( BARG ) Upstream Maximum Pressure 0 PSIG ( 0 BARG ) Operational Temperature Range ⁰F thru 1⁰F ( 23⁰C thru 82⁰C ) Pipe Size Range 8 thru 12 Various Schedules Standard Seal Material Urethane Standard Plug Material Aluminum and Zinc Plated Steel Required Pipe ID Condition No Sediment, Scale, Pitting, or Corrosion. Compatible Test Media Water, Air, Glycol (Low Temperature Applications) Compliance with Industry Standard Testing ASME B16., ASME B.1, ASME B.3, and ASME PCC 2 PAGE 6 OF 8 UPSTREAM DOWNSTREAM FAR SUPPORT SPRING GRIPPER CONE E CLIP PLUG SEAL NEAR SUPPORT SHAFT O RING WASHER SHAFT O RING HOIST RING
7 GTRP Test Plug 8 12 Technical Specifications PAGE 7OF 8 OVERALL LENGTH OF GTRP PLUG ID NOMINAL PLUG OD CLEARANCE BETWEEN SEAL AND NOMINAL ID HEX NUT WRENCH NORMAL MAXIMUM APPROXIMATE PLUG WEIGHT in mm in mm in mm in mm in Ft lbs N m Ft lbs N m lbs kg GTRP 8P / GTRP 8P 8 /STD / GTRP 8P / GTRP P / GTRP P /STD / GTRP P / GTRP 12P / GTRP 12P 12 /STD / / / / / GTRP 12P / GTRP TEST PLUG LANYARD / FLANGE ASSEMBLY FLANGE CLASS RATING PSIG BARG INST. THREAD GTRP-8P GTRP-8P GTRP-8P GTRP-P GTRP-P GTRP-P30 GTRP-12P GTRP-12P GTRP-12P20 8" " 12" GTRP-LA13-8- GTRP-LA13-8- GTRP-LA13-8- GTRP-LA13-- GTRP-LA13-- GTRP-LA13-- GTRP-LA GTRP-LA GTRP-LA /4-28 INST. THREAD GTRP LA13 YY ZZZ
8 GripTight Reverse Pressure Technical References PAGE 8 OF 8 DC242 EST Group and 1 GripTight Reverse Pressure Operating Procedures DC233 EST Group 1 1/2 thru 6 GripTight Reverse Pressure Operating Procedures DC23 EST Group 8 thru 12 GripTight Reverse Pressure Operations Procedures DC11 EST Group GripTight Reverse Pressure Product Brochure DC77 EST Group GripTight Reverse Pressure Fact Sheet ASME B16. Pipe Flanges and Flanged Fittings ASME B.1 Power Piping ASME B.3 Process Piping ASME PCC 2 Repair of Pressure Equipment and Piping Ayman M. Cheta & Richard Brodzinski (2007). Comparative Study for Stresses in Nozzle and Flange Welds Generated During Conventional Pressure Testing and Local Pressure Testing Using Bolted Devices. Journal of Pressure Vessel Technology, Vol Questions? Contact EST Group Customer Service at any of the following locations. www. cw-estgroup.com North, Central & South America EST Group Corporate Office 2701 Township Line Road Hatfield, PA USA P: F: est-info@curtisswright.com Europe/ Middle East/ Africa EST Group B.V. Hoorn 2a 24 HL Alphen aan den Rijn The Netherlands P: F: est-emea@curtisswright.com China P: est-china@curtisswright.cn. Singapore P: est-asia@curtisswright.com
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