SERVICANUAl DATSUN PICK-;UP. MODEt 520 SERIES ,I INISSAN! & NISSAN MOTOR CO., LTD.! 'OTEMACHI BLDG., OTEMACHI, CHIYODA-KU, CABLE ADDRESS:"NISMO"
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2 SERVCANUAl DATSUN PCK-;UP MODEt 52 SERES S, NSSAN! & NSSAN MOTOR CO., LTD.! 'OTEMACH BLDG., OTEMACH, CHYODA-KU, CABLE ADDRESS:"NSMO" TOKYO PHONES: (216) 2311
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5 MAJOR SPECFCAliON ENGNE Cooling System Lubrication SERVCE OPERATON WTH ENGNE N PO SiT ON TROUBLES & REMEDES.. 27 REMOVNG & FTTNG Operation with the Engine Removed... 3 GNTON TMNG Distributor Adjusting the gnition Timing F UE L SY STEM.. 39 Carburetor The Gasoline Tank Fuel Strainer Fuel Pump Adjustment and nspection of Engine 49 CLUTCH TRANSMSSON 65 Disassembling the Case Assembling the Transmission Operation Selector nner & Operating Lever Cross Shaft STEERNG FRONT AXLE Assembling & Adjustment 13 REAR AXLE Assembling & Adjustment 115 BRA K E Front Brakes ' 129 Rear Brakes Hand Brake
6 Alternator Generator Regulator tems on Handling Trouble Shooting List Starter Motor Adjusting for the Head Lamps (without Loading)
7 TEM Overall Length (L)52-U L52- T U(L)52-U V(L)52-U 4,28 mm 4,3 mm 4,3 mm (168.5 in.) (169.3 in.) (169.3 in.) Overall Windth 1,575 mm 1,57 mm 1,57 mm (62 in.) (61.8 in.) (61. 8 in.) Overall Height 1,545 mm 1,53 mm 1,525 mm (6.8 in.) (6.2 in.) (6. in.) Wheel Base 2,53 mm 2,53 mm 2,53 mm (99.6 in.) (99.6 in.) (99.6 in.) Length Rear Body Width (Luggage space) Height 1,85 mm 83 mm 1,65 mm 1,4 mm (72.8 in.) (32.7 in.) (64.9 in.) (4.9 in.) 1,43 mm 1,32 mm 1,245 mm 1,24 mm (56.3 in.) (51. 9 in.) (49. in.) (48.8 in.) 4 mm 42 mm 9 mm (15.7 in.) (16.5 in.) (35.4 in.) Front... Tread Rear 1,25 mm 1,25 mm 1,25 mm (49.2 in.) (49.2 in. ) (49.2 in.) 1,267 mm 1,267 mm 1,267 mm C1 (49.9 in.) (49.9 in.) (49.9 in.) Min. Road Clearance 2 mm 187 mm 187 mm (7.'9 in.) (7.4 in.) (7.4 in.) Floor Height.69 mm 635 mm 62 mm (27.2 in.) (25. in.) (24.4 in.) Overhang to the Front End 637 mm 637 mm 637 mm without Bumper (25.1 in.) (25.1 in.) (25.1 in.) Overhang to the Rear End 1,35 mm 1,4 mm 1,4 mm without Bumper (4.7 in.) (4.9 in.) (4.9 in.) Frame overhang to the front 535 mm 535 mm 535 mm End (21. 1 in.) (21.1 in.) (21. 1'in.) Frame overhang to the Rear 82 mm 82 mm 82 mm End (32.3 in.) (32.3 in.) (32.3 in.) E-< 1,55 kg 96 kg G 1,35 kg Vehicle Weight t;l (2,116 lb.) (2,282 lb.) (2,326 lb.)
8 TEM Distribution Max. Payload Front Rear (L)52-U L52-T U(L)52-U V( L) 52- U 535 kg 56 kg 53 kg (1,179 lb.) (1, 235 lb.) (1,168 lb.) 425 kg 475 kg 525 kg (937 lb.) (1,47 lb.) (1,158 lb.) 1, kg 4 kg 5 kg 3 kg (2,25 lb.) (882 lb.) (1,12 lb.) (661 lb.) Vehicle Gross Weight 2,7 kg 1,71 kg 1,665 kg 1,63 kg (4,564 lb.) (3,77 lb.) (3,671 lb.) (3, 594 lb.) Distribution Front Rear 58 kg 6 kg 585 kg 6 kg (1,279 lb.) (1, 323 lb.) (1,29 lb.) (1, 323 lb.) 1,49 kg 1,11 kg 1,8 kg 1,3 kg (3,285 lb.) (2,447 lb.) (2,381 lb.) (2,271 lb.) Chassis Weight 615 kg 65 kg 65 kg (1,356 lb.) (1,334 lb.) (1,334 lb.) ::z:: 375 kg 37 kg 37 kg Front (827 lb.) (816 lb.) (816 lb.) ril Distribution 24 kg 235 kg 235 kg Rear '" (529 lb.) (518 lb.) (518 lb.) Height of Gravity Center mm 565 mm 565 mm (21. 7 in.) (22.2 in.) (22.2 in.) Proportion of Front Tire with Load 28.% 35.1% 35.1% 36.8% Max. nclination Angle Right Left Cargo Space, off-set 5 mm 395 mm 45 mm 295 mm (1. 95 in.) (15.6 in.) (1. 77 in.) (11. 6 in.) 125 km/h 125 km/h 125 km/h Max. Speed 78 MPH 78 MPH 78 MPH ril C) Fuel Consumption 15.5 km/e 15.5 km/e 15.5 km/e z < Grade Ability ( (L)52-U) sin 8 ( L 52-T) m 5.2 m 5.2 m Min. Turning Radius (17.1 ft.) (17.1 ft.) ril (17.1 ft.) Pl Brake Stopping Distance 13.7 m 13.7m 13.7 m (5 km/h) (44.9 ft.) (44.9 ft.) (44.9 ft.) U E-o -:: :ic1>< 2 Persons 5 Persons 2 Persons 5 Persons v>2:iut:
9 TEM (L)52-U L52-T U (L) 52-U V(L)52-U Model Make J NSSAN MOTOR CO LTD. Classification Gasoline Engine Cooling System Water Forced Circulation No. of Cylinder & Arrang. 4 in Line Cycle 4 Combustion Chamber Bathtub Type Valve Arrangement Bore x Stroke Displacement Over Head Valve 73 x 77.6 mm (2.874 x 3.55 in.) 1,299 c. c. (79.27 cu. in.) Compression Ratio Compression Pressure 11. 5/35 kg/ cm2 (r. p. m.) (163.5/35 lb/in2) ril S Max. Exploding Pressure 48/36 kg/cm2 (r.p.m.) (682.7/36 b/in2) ril Max. mean Effective Press. 9.7/28 kg/cm2 (r.p.m.) (137.9/28 lb/in2) Max. B. H. P. (SAE) 67/52 HP/r. p. m. Max. Torque (SAE) 76.7/28 ft-b/r. p. m. (1.6/28 kg-m r. p. m.) Length x Width x Height Weight 587 x 575 x 673 mm (23.1 x 22.6 x 26.5 in.) 139 kg (36 lb) Piston Type Split Skirt Type Piston Material LG-EX No. of Piston Ring Pressure 2 Oil 1 nlet Open 14" B.T.D.C. Valve nlet Close 5 A.B.D.C. Timing Exh. Open 52 B. B. D. C. Exh. Close 12' A.T.D.C. -
10 TEM (L)52-U L52-T U(L)52-U V( L)S2-U Valve Clearance { ntake.35 mm (.14 in.) Ẓ... C) Exhaust.35 mm (.14 in.) Starting Method Magnetic Starting System Type N41 (14M2) OR N5 (2SMB) :;>l p:: Voltage 12V Capacity 4 OR 5 A.H.!l Ground Polarity Negative Type AS23A1 Make MTUSBSm p:: Generating Method Alternator < p::..... Voltage 1 C) Capacity 3W!, Voltage Regulator RL222B5 p:: Type S Make Hitachi < Voltage & Power 12V-1.14HP... - gnition Timing 8/6 B.T.D.C./r.p.m....:l Firing Order < C) Type C - 18 gnition Method Battery - Coil Type - gnition Coil. Make Hitachi :;>l... Type D t: Distributor Make Hitachi C)... gn. Timing Advance System Vacuum and Governor
11 (L)52-U TEM L 52-T Type U(L)52-U B - 6E V(L)52-U Spark Plug Make Thread NGK 14 mm (.551 in.) Gap.7'-.8 mm ( in.) Type D263A-2A (R.H.) D263A-3A (L.H.) Make Nihonkikaki Throttle P. S. H Valve Bore 26 mm 3 mm rn <t: Q. Venturi Size 2 mm 27 mm :g r l E-t Carburetor Main Jet #9 #145 rn rn Slow Jet #48 # 48 H E-t Pump Jet #45 H tjh Power Jet #4 Air Draught Down Air Cleaner Type & No. Paper Type 1 each Make Tsuchiya Fuel Pump Type Make Diaphragm Showa, Kyosan Capacity of Fuel Tank 41lr(1.8 gl.u.s.a.) Lubrication Method Forced Pressure Type H E-t <t: Oil Pump Type Trochoid Type U H p::: H Oil Filter Full Flow Type Oil Pan Capacity 3.lr (.79 gl.u.s.a.) Type Water Cooling Closed Type tj:g r l HE-t Radiator Corugated Fin and Tube Type Om O urn Cooling Water Capcity 5.6 lr (1. 48 gl. U. S. A.)
12 (L)52-U U(L)52-U TEM L 52-T O Water Pump Type Centrifugal Type...:lE-< Om. O>-t Thermostat Pellet Type Om. V(L)52-U Type Single Dry Disc. (Hydraulic Operation) No. of Plate 1 (Facing 2) ::c: Out. dia x n. dia x Thickness 2 x 13 x 3.5 mm (1.87 x 5.12 x.138 in.) E-< - ;::J...:l T otaj. Friction Area 181 x 2 cm2 (28.6 x 2 sq. in.) n. dia. of Operating Cylinder 19.5 mm (3/4 in.) n. dia. of Master Cylinder mm (5/8 in.) Type 4 Forward, 1 Reverse (Synchromeshed on 1st, 2nd, 3rd, 4th) Gear Shift Method *Remote Control ** Floor Shift... Oil Capacity 2 m.... 1st *5. **3.657 m. Gear Ratio 2nd < P::< **L52-T E-< 3rd *(L)52-U U(L)52-U 4th V(L)52-U 5th Reverse gj ::l E-o 1st Length x Out. dia x n. dia 1, 38 x 71 x 67.8 mm g: o p::; c... Ul Type of Universal Joint Spicer Type...:lp::< «Gear Type - O Hypoid Gear Ratio r.x..<.p::< Housing Type Banjo qo Type of No. of Gear Straight Bevel Pinion 2 each Type Worm and Roller Type O P::<E-< Gear Ratio 17.3 m. >-t E-<m. n 36 m. Steering Angle Out 31
13 (L)52-U TEM L 52- T i U(L)52-U... Steering Wheel Dia. 4 mm (15.75 in.) E-t oo. >-t E-too. Oil Capacity.33. i V(L)52-U (,) Wheel Arrangement 2 Front, 2 Rear 2 Front, 2 Rear Front axle Type Wishbone Wishbone Toe-in 2-3 mm 2-3 mm 2-3mm Cl Camber 1 15' 1 2' 1 15' Ẓ... Caster 1" 5' 1 55' 2 15' ::J nclination Angle of King Pin 6 15' 6 1' 6 15' Rear Axle Type Semi- Floating Type Semi- Floating Type - Front: Uniservo, Front: Uniservo, Type Rear: Duoservo Rear: Duoservo- Lining Dimension F. 45 x 4. 5 x mm 45 x 4.5 x mm (Width x Thickness x Length) R. 45 x 4. 5 x mm 45 x 4.5 x mm F. 44 cm2 44 cm2 ::a Total Braking Area!l R. 44 cm2 44 cm2 (,)... F. 254 mm 254 mm :> n. dia. of Brake Drum R. 254 mm E-t. 254 mm. >-t. n. dia. of Master Cylinder 19.5 mm (3/4 in.) 19.5 mm (3/4 in.) ::a <t:: F mm (3/4 in.) 19.5 m1!j (3/4 in.) n. dia of Wheel!l Cylinder R mm (3/4 in.) 19.5 mm (3/4 in.) Max. Oil Pressure 144 kg/cm2 144 kg/cm2 Type Mechanical for Rear Wheel ::a!l Lining Dimension 45 x 4. 5 x mm (1. 77 x O. 177 x in.) Cl ES Total Braking Area 44 cm 2 (68.2 sq. in.) S<t:: Pol n. dia. of Drum 254 mm (1 in.), 'z Vlzo... Front Suspension Type ndependent Wishbone With Torsion Bar Spring Vla..Vl
14 (L)52-U TEM L 52-T Spring Size Out. dia x Length (Length x Width x Thickness-No.) U(L)52-U x 83 V(L)52-U Rear Suspension Type Longitudinal Semi- Elliptic Spring 7-2 Spring Size (Length x Width x x 6 x 6-2 Thickness-No. ) 12 x 6 x 12-1 en 12-1 ril fl. en en Helper Spring (Height x Length x Width) 148 x 1 x 65 Shock Absorber F. Telescopic Double Action Shock Absorber R. Telescopic Double Action Type Ladder Type ril ::g Section Type BOX TYPE -< p:: rz.. Outside 11 x 5 x 3.2 mm Dimension (Height x Width x Thickness) nside 12.6 x 2 x 1.6 mm o<l F P P Tire Size en en...:lril R P P rilp:: ril... ::c: F: 1. 5 kg/ cm2 (22 lb).f: kg/ cm2 (25 lb) Tire Pressure R: 4.25 kg/ cm2 (6 lb) R: 3.25 kg/cm2(46lb) Head Lamps (Sealed Beam) 12V /5W x 2 12V-37.5 x 2 Width ndicators 12V-8W x 2 Tail Lamps 12V-8W x 2 License Plate Lamps 12V-8W x 2 Stop Lamps 12V-25W x 2 en fl. Reverse Lamps 12V-25W x 2 ::g -<...:l Room Lamp 12V-6W xl Fog Lamps 12V-35W x 2 nspection Lamps. 12V-6W x 4. Parking Lamps 12V-8W x 4 Turn Signal Lamps 12V-25W x 4
15 ---- MODEL TEM (L)52-U L 52-T U(L)52-U V(L)52-U Dash Lamps 12V-3W x 4 Reflectors 36.6 x 2 rn. Pol :;s < H Main Beam 12V-1. 5W x 1 Warning gnition 12V-1. 5W xl Oil Pressure 12V-1. 5W xl
16 t ':' CA C Reverse, Tail & stop lamp ndicator lamp rr '" -----, l,...,, : :,' "l:' ", -4,,.}- - - / :,1,1, n ( = [ U.' c'c /,,,!:', \ [ M ", ",... -,, - --" "'" [ [, \,,- - -, / [ = [,l..j : : "-n C ".. (--- f \ -..l., -,.-.-..J 277 Full lengt:4635
17 ndicator Tail f, stop lamp Reflector on the rear 'Reverse / " t: / ==!==O,======,==l/1 ( == "'" -----l.-n L.-.!.-- "'"----- "'" N _ ("f)'1 \, S.S g (J "O.-S, Full wide 157-, 1'-- -- _ \ -"'\.,1,, '\"-i.i;' *) Full length 43
18 ndicator Tail & stop lamp Reflector on the rear Reverse,. ' '<l' 1 C\ c<'l --.- c<'l S.S g (Jill.. "'d (l)..- 3, i- 1 1 \ "- "- \ \ \ / / Full wlde tlo c<'l 1l..., ", " \:;-;].' l Full length
19 RUNNNG PERFORMANCE CURVE MODEL (L) 52-U Final gear ratio 1st speed ratio 2nd speed ratio 3rd speed ratio 4th speed ratio Gross vehicle Max. weight grade ability Tire effective Max. Max. torque B.H.P kg tanll =.326 (sin = O. 31).326 m 1.6 m-kg/28 r.p.m. 67 HP/52 r. p. m. MODEL J ENGNE PERFORMANCE CURVE 5 >< - i5 OD :::. 5 j " 4 S "- llj ci. <: : Ci <: " u 3 3' <:. > :: " :: " " llj <: <: '1'1 <: :: " 2 '5 <: 2"" o SO Car Speed (km/h),r P, :r: E 4 1 OJ) (,l :::. 9 (,l ::J P, a (,l 3 8 r.fj E-< :r: ENGNE SPEED (x 1 2 r. p. m.) 11..c p, :r:..... tl( "a rn z ;a 3..., E-< P, 2 ;a ::J r.fj 1 U...:1 (,l n ::J rn n C ;a < rn
20 RUNN NG PERFORMANCE CURVE MODEL V(L) 52- U RUNNNG PERFORMANCE MODEL L 52- T CURVE Final gear ratio 1st speed ratio 2nd spe ed ra tio 3rd speed ratio 4th spe ed ratio Gross vehicle weight Max. grade ability Tire effective rajius Max. torque Max. B.H.P L 685 LOOO 163 kg tan () =.462 (sin () =.419).31 m 1.6 m-kg/28 r.p.m. 67 HP/52 r. p. m. Final gear ratio 1st speed ratio 2nd speed ratio 3rd speed ratio 4th speed ratio Gross vehicle weight Max. grade ability Tire effective Max. torque Max. B.H.P L kg tan () = O. 228 (sin () =.223).326 m 1.6 m-kg/28 r. p. m. 67 HP/52 r. p. m. 4 o.. : a 3 "u. r:r: " 2 '2 r:r: ".. 8 '= 3 g r:r: ".S " '" "u. 3 r:r: " '2 r:r: o 'g ' >" 3 ' '" o SO Car Speed (km/h) L>
21 RUNNNG PERFORMANCE MODEL U(L) 52Q-U CURVE Final gear ratio 1st speed ratio 2nd speed ratio :lrd speed ratio 4th spe ed ratio Gross vehicle weight Max. grade ability Tire effective radius Max. torque Max. B.H.P kg tan B =.435 (sin () =.399).31 m 1.6 m-kg/28 r.p.m. 67 HP/52 r. p.m. E 41.;; ' > " p:: 3 " ';, OJ SO Car Speed (km/h)---,l:::::::,..
22
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