Single wall flue system

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1 M e t a l o t e r m Single wall flue system M E Total Solutions in Flue Systems s Specialist distributor of flues, chimneys & renewable appliances

N 2:3 1:1,5 0-84-77-32 76--0-46 GB 1:2 BE :15 1:1,15 100-72-0-18.

2 N 2:3 1:1, GB 1:2 BE :15 1:1, System description Metaloterm The Metaloterm made of stainless steel with a high temperature sealing ring. Metaloterm es in Therefore the system is suitable for a wide range of applications such as boilers, Pantone Red 281 U pipe or in renovation situations as a shaft liner. The product range also contains a wide variety of silencers. The system can also be used for CP applications, in this case a special VITON sealing ring might be necessary (for more information about CP see chapter plications & Solutions > CP). #: E9 E8 E7 Pantone Red 032 U pplications Shaft liner in renovation projects ir inlet & ventilation systems Flue system for condensing heaters and boilers Chimney renovation Pantone 336-C NCS 4055-R95B Pantone 348-C dvantages Stress free thermal epansion Can be connected to Metaloterm MF igh quality stainless steel system igh temperature silicone sealing ring Universal application ight weight system R G B : R G B : Pantone 151 Technical characteristics pplication Operating mode ry/wet Pressure Negative/positive pressure Ma. working pressure 200 Pa Operating temperature 4 C negative pressure (EN ) 400 C negative pressure (EN ) 200 C positive pressure Ma. temperature allowed 1000 C negative pressure (EN )(ma. 30 min.) 400 C negative pressure (EN ) 200 C positive pressure Material ISI 316/EN Thickness minimal 0.5 mm Sealant Elastomer Fuel type Wood/coal/oil/natural gas/calor gas/propane gas iameter mm Cross section cm² * Weight ±kg/m 1,5 1, , ,5 5, ,5 * *On request EN : T200-P1-W-V2-0-O30, T400-N1-W-V2-0-O70 EN : T4-N1--V2-0-G400, T4-N1--V2-0-G, T200-P1-W-V2-0-O30, T200-P1-W-V2-0-O, T400-N1-W-V2-0-O10

3 KS Boiler adaptor with outer sealing ring VG Increaser VG00 Increaser VGE Increaser, ecentric to be specified on order VGE00 Increaser VK Reducer to be specified on order

4 VK00 Reducer M B Elbow B Elbow K M y K M y B 45 B Elbow 87 Elbow K M y K M y

5 ssortment ieferprogramm étails des pièces ssortiment ssortment ieferprogramm étails des pièces ssortiment ssortment ieferprogramm BV45 90 djustable elbow with inspection cover (negative pressure only) K M 45 y K M y BI Elbow with inspection cover K G M 87 y G K M y BIC Elbow with inspection cover; airtight K 0 1 G K M y G M 90 y BI45 45 Elbow with inspection cover K M G 45 y G K M y BI Elbow with inspection cover K 5 0 h 1 G M 90 y G K M y T Tee with condensate deflector h h

6 T Tee with condensate deflector T Tee with condensate deflector M 5 0 h h h X h X T87 87 Tee with separate branch (for negative pressure only) TV08 87 reducing tee h h //25/15 ength PP djustable length 10035/ min ma min ma

7 ssortment ieferprogramm étails des pièces ssortiment ssortment ieferprogramm étails des pièces ssortiment ssortment ieferprogramm E Mounting aid djustable length with double-walled epansion piece (for negative pressure only) K Condensate collector with side drain P Cover plate (for negative pressure only) /4" 4 6,5 mm RBK Condensate collector with drain RE Inspection element (for negative pressure only)

8 I EM Probe length and drain, horizontal 100 3/4" G MFSI 1/2 SI 1/2 MFSI EMC Probe length and drain, vertical 1/2 MFSI 1/ SI 1/2 SI 1/2 SI1 bsorption silencer 25 db SI 1/2 SI 1/2 MFSI 1/2 SI 1/ FSI 1/2 SIR1 SIR2 SIC1 SIR1 SIR2 SIC1 3/4" MFSIR1 MFSIR2 MFSIR1 MFSIC1 SI 1/2 MFSIR1 MFSIR2 MFSIC MFSIR1 MFSIR2 MFSIR2 MFSIC1 SI2 bsorption silencer 35 db MFSIC1 SI 1/2 SIR1 SIR1 SIR2 SIC1 SIR SIR1 0 SIC SIR1 SIR SIR SIC1 SIC1 SIR1 Resonance silencer 20 db FSIR1 FSIR2 FSIC1 SIR1 SIR2 SIC1 SIR1 SIR2 SIC

9 SIR1 SIR2 SIC1 SIR1 SIR2 SIC1 SIR2 SIC1 SIR2 Resonance silencer 30 db MFSIR2 MFSIC1 SIR1 SIR2 SIC1 MFSIR1 MFSIR2 MFSIC1 SIR2 SIC1 SIC1 Combination silencer 25 db SIR1 SIR2 SIC SI bsorption silencer SI E Etension set for SI on request on request on 400 reques 4 t on reques on request t on request PO Wall support element 11 UP Support U-profile (for BS/BBS) B a B a

10 BP Support plate (for O) BS Support for 87 elbow BBS Support with 87 elbow min- ma. b min- ma. a min ma min ma a b EB KM Boiler adaptor

11 ssortment ieferprogramm étails des pièces ssortiment ssortment ieferprogramm étails des pièces ssortiment ssortment ieferprogramm KB MB Wall band adjustable B B SK KBS 25 MBV2/3/ SZ Shaft support 1 181, ssortment ieferprogramm étails des pièces ssortiment ssortment ieferprogramm étails des pièces ssortiment ssortment ieferprogramm

12 h MO Band for wall support O 1 / O 2 Support light (pair) for MO 40 C B ZS Shaft support with twin wall connector, incl. brackets (for negative pressure only) O 1 ( - 90 mm) B C O 2 ( mm) B C O 2 / O 4 Support heavy (pair) for BP/PO S Storm collar , 0, 1, 180 mm 70 O 2 ( mm) h O 4 ( mm) h

13 ssortment ieferprogramm étails des pièces ssortiment ssortment ieferprogramm étails des pièces ssortiment ssortment ieferprogramm S P Flat roof flashing C C KI G Slope roof flashing 5-30 B C C" C C" C C" C C C" C" C" K ll weather cap B G Total Solutions in Flue Systems Total Solutions in Flue Systems B KR ll weather cap with inspection B B G G

14 Warranty terms and conditions Metaloterm is manufactured to the highest quality standards. Under normal operating conditions, provides many years of reliable service and carries a 2 year conditional warranty depending on application, installation and maintenance. The 2 year warranty covers any defect due to faulty manufacture, this is provided the system has been installed in accordance with the installation instructions, and has been used for the purpose it was designed for. Furthermore, the system must be regularly cleaned, maintained and inspected (at least once per year, and more regularly if the appliance is used continuously or frequently) by a qualified chimney sweep or ETS pproved Engineer. Written documentation to demonstrate the inspection and cleaning of the chimney by an appropriately qualified person must be kept to validate the two year warranty. When burning solid fuel in your appliance, care should always be taken to use a high quality fuel. Only ETS or SF (Solid Fuel ssociation) approved fuels must be used with QSW. For guidance on fuel choices please visit Under no circumstances should an appliance be located where there is the potential of chemical contamination of the combustion air. chimney fire will invalidate the warranty; in the event of a chimney fire it is always advisable to replace the complete chimney system. Installation Guide must only be installed by a competent approved installer and in accordance with the installation instructions that are available on request. The chimney and flue design is the responsibility of the engineer or installer and should conform to the requirements of these instructions, the requirements of pproved ocument J and where appropriate BS EN part 1. ny variation from these instructions and the standards will require the designer to ensure the performance of the chimney meets the requirements of the appliance by calculation using the methods given in BS EN 384 Part 1 or any proprietary software programme based on this standard. Regulations and standards The regulations and standards covering the design and installation of a flue pipe in the UK are as follows: Building Regulations England and Wales - pproved ocument J Combustion ppliances and Fuel Storage Systems Scotland Scottish Building Standards Technical and Book Section 3. Northern Ireland Building Regulations Part Combustion ppliances and Fuel Storage Systems. Flue sizing The sizing of flues for appliances should be based on the type of fuel and the appliance to be used. Gas ppliances In the case of gas appliances the Building regulations pproved ocument J table 5, the gas safety in use regulations and in all cases as required by the manufacturers installation instructions. Oil ppliances Flues for oil appliances should be sized in accordance with the requirements of pproved ocument J Paragraphs 4.4 and 4.5. Solid Fuel ppliances The size of flues for solid fuel appliances should be in accordance with the requirements of pproved ocument J Paragraphs 2.4 to 2.7 and as given in table 2 of J. ll combustion appliances require adequate ventilation to operate correctly; ventilation should be provided in accordance with pproved ocument J or the appliance manufacturers instructions, whichever is the greater. ll flues must have provision for cleaning and inspection both internally and eternally. Where the chimney is to be swept through the connecting flue pipe then it is important to ensure a suitably sized and stiffness of brush for the flue in the chimney can pass through the pipe. If this is not the case then an additional cleaning access in the chimney will be required. If the sweeping of the chimney through the flue pipe will put stain on any of the joints, such as around bends and offsets, then additional bracketing of the connecting flue pipe will be required to avoid such damage. can be installed as close as required to non-combustible material but should not be touching any wall or surface it is not going to be sealed and connected to. For solid fuel installations, has to be positioned a minimum of three times its nominal diameter away from any combustible material. Where a shield is provided as required in pproved ocument J then this distance can be reduced to 1.5 times the diameter. The shield must be of non-combustible material and have a minimum 12mm air gap between it and the combustible material it is shielding. The best possible chimney system is straight and vertical at all times but in some cases it is necessary to have an offset in a connecting flue pipe if the chimney and appliance outlet do not line up. If this is the case then a maimum of two bends of up to 45 degrees from the vertical are allowed in a connecting flue pipe. The weight of any chimney system must not be borne by the flue pipe and it must be possible to remove the connecting flue pipe without the need to remove any other part of the flue or chimney. The connecting flue pipe must be connected to the flue in the chimney using an appropriate adaptor. This will vary depending on the type of arrangement. The adaptor may be to a fleible twin wall stainless steel flue lining, rigid clay or concrete lining, factory made steel chimney system, or into an unlined chimney via a register plate. Please ensure that provision is made for drainage of condensate for systems serving condensing appliances. Standards BS EN part 1 Chimneys esign, installation and commissioning of chimneys Part 1: Chimneys for non-room sealed heating appliances. BS EN 384 part 1 Chimneys. Thermal and fluid dynamic calculation methods. M

15 Installation guidelines Support and load bearing C C B B (mm) (m) T T87/T RE B (m) O 1 / O O 2 / O C (m)* MB MBV (m)* MB ,5 1,5 1,5 MBV ,5 1,5 1,5 MBV+ 2 SK Maimum supportable height above Tee piece when chimney is supported by wall support at base. B Maimum supportable height that can be borne by wall support. C Maimum distance between lateral supports i.e. wall bands and wall supports. Maimum allowable free standing height above last support In case of a condensing application a slope of 3 upwards, starting from the appliance, has to be applied Important: the product with the lowest load bearing capacity determines the maimum supported height. ø 0 - ø 600 2, > ø B

The ocherty Group in the UK rea Sales Managers amian Tyrrell 07771 654 897 dtyrrell@docherty.co.

16 The ocherty Group in the UK rea Sales Managers amian Tyrrell Postcode areas: B, C,, G,,, E, NE, KY, KW, S, IV, P, P, FK, G, M, K, SR, ZE, T, TS Marc Foster Postcode areas: BB, B, C, CW, FY, IM,,,, M, O, PR, SK, W, WN TBC Postcode areas: B,, G, U, X, S, WF, YO, S, N, N arren Willetts dwilletts@dochertyco.uk Postcode areas: B, CV, E, Y, R,, ST, SY, TF, WS, WV, WR, G Jason Edwards jedwards@docherty.co.uk Postcode areas: B, BS, CF, T, EX, NP, P, S, T, TR, TQ lan Smith asmith@docherty.co.uk Postcode areas: B,, OX, RG, S, SO, SP, TW, UB, W, P, SN ocherty Group Eleventh venue, Unit 15 Kingsway Interchange Team Valley Trading Estate Gateshead, NE16 3E T: F: ocherty Group Unit 7, Overland Park Gelderd Road eeds, S27 7JN T: F: ocherty Group Unit 2, Rivington Court ardwick Grange Warrington, W1 4RT T: F: ocherty Group Unit 15, Robin ood Street Ind. Est. off lfred Street South Nottingham, NG3 1GE T: F: ocherty Group Flue ouse, 55 Woodburn Road Birmingham West Midlands, B66 2PU T: F: ocherty Group Flue ouse, Portway Trading Estate Portview Road Bristol, BS11 9Q T: F: ocherty Group Units 15/16 Colthrop Business Park Colthrop ane, Thatcham Berkshire, RG19 4NB T: F: ocherty Group Unit C Station Yard, Coombe Road Norbiton, Kingston Surrey KT2 7Z T: F: ocherty Group Unit 20, Flightway Business Park unkeswell, evon, EX14 4R T: F: Issue: ugust 2015 Sacha arons saarons@docherty.co.uk Postcode areas: BN, BR, CR, CT,, E, EC, GU,, N, NW, R, SE, SW, TN, WC, PO, SM, KT ndy Bishop abishop@docherty.co.uk Postcode areas:, CM, CO, IG, IP, MK, NN, NR, PE, RM, SG, SS, EN, U, CB, W, NG, E Sure Fire Training Services Unit E, Fairview Buildings eage Road Industrial Estate Ripley, erbyshire, E5 3G T: F: E: info@surefire.org.uk 11 dina eating Products Unit C, Fairview Buildings eage Road Industrial Estate Ripley, erbyshire, E5 3G T: F: E: sales@adinaheating.co.uk Group ead Office Units 15/16 Colthrop Business Park Colthrop ane, Thatcham Berkshire, RG19 4NB T: F: E: info@docherty.co.uk Specialist distributor of flues, chimneys & renewable appliances

SIGRAM FLUE SYSTEMS LTD

SIGRAM FLUE SYSTEMS LTD TEL: 0161 320 1999 FAX: 0161 320 6515 E-MAIL: sales@sigram.co.uk WEB: www.sigram.co.uk FLUE SYSTEMS FOR INDUSTRIAL & COMMERCIAL APPLICATIONS SINCE 1969 PROJECT WORK SITE SURVEY