1mm GALVANIZED PIPE SYSTEM
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1 1mm GALVANIZED PIPE SYSTEM Product group 1 A modular pipe system Download catalogue
2 1mm GALVANIZED PIPE SYSTEM Product group 1 v.en.04/2013 Content Assembly methods Pipes Bends Branches Reducers & transitions Spigots & hoods Exhaust caps Dampers Introduction The 1mm modular piping system from PMD is made in galvanized steel with thickness ranging from 0.6mm to 1.25mm. The piping system is assembled by lock formed seams and spot welding. The components listed in this catalogue, include common parts required for pipe systems for ventilation and dust extraction. PMD can produce non-standard sizes and components according to the customers request. Modular components are assembled by either of the available methods SR, WR, QL or FL. Assemblies by QL gives an airtight. Sealing options for SR, WR and FL is available in forms of SE and FS, refer to page 5-6. Assembly methods The 1mm Galvanized pipe system is assembled by using either of the below methods: SR standard ring This method consist of two half circular rings connected around the beading of the pipes with 2 bolts. This system is recommended for pipe sizes Ø80-Ø200. If a very tight is required, then seal ring SE can be mounted on one beading per. WR wide ring This method consist of a circular band joined by a single bolt. The ring supports on the beadings as well as on the tube. WR is suitable for of larger pipe s Ø200-Ø700. Seal ring SE will give an airtight. Mount the seal ring on one beading only per. FL loose flange Flanges are inserted loosely behind the beadings. The flanges give a strong suitable for large pipes above Ø500. SE seal ring or FS flange gasket can be used with this method to ensure an airtight. QL quick lock This method consist of two half circular hinged assembled by a lever lock. The rings are provided with seal to give an airtight. Recommeded for pipe sizes Ø80- Ø400. Page I
3 STANDARD RINGS SR D kg (10pc) Part no Standard rings - SR are made from 0.8mm galvanized steel. Assembly rings are complete with bolts & nuts SR-D Example: SR-180 Standard ring for of 180mm pipe components. Page 1
4 WIDE RINGS WR D kg Part no Wide rings - WR are made from 0.9mm galvanized steel. Assembly rings are complete with bolts & nuts WR-D Example: WR-315 Wide ring for of 315mm pipe components.. Page 2
5 QUICKLOCK RINGS QL D kg Part no Quick locks - QL are made from 1.2mm galvanized steel with seal. Available seals: EPDM (E) Black colour (standard). Silicone (S) Red colour. QL-D-E Seal E/S Example: QL-150-E Quick lock with EPDM seal for of 150mm pipe components.. Page 3
6 FLANGES FL D DO DC t kg H N Part no Flanges - FL are made from 3-4mm steel FL-D Example: FL-150 Flange to suit 150mm pipe components Page 4
7 SEALING RINGS SE D kg (10pc) Part no Sealing rings - SE are made from EPDM. SE-D Example: SE-150 Sealing rings used for sealing 150mm pipe components. Page 5
8 Dimensions as per flange FLANGE GASKETS FS D Part no. Dim Flanges gasket - FS are made from 3mm EPDM rubber FS-D Example: FS-300 Flange gasket for 300mm flanges Page 6
9 CLIP BANDS CB/CBL D A kg CB kg CBL (legs) Part no. CB Part no. CBL (legs) Ø CB-D Ø Galvanized clip bands and legs CB/CBL are made from 2mm steel thickness up to Ø315 and in 3mm for larger s. Supplied complete with bolts and nuts. Example: CB-300: Clip band for mounting Ø300 pipe size. (legs) CBL-D CB Example: CBL-300: Legs for clip bands sized 300. Page 7
10 HOSE CLIPS HC D kg (10pc) Part no Hose clips - HC are made from stainless steel. HC-D Example: HC-100 Hose clips used for securing 100mm hose to a hose spigot. Page 8
11 PIPES PI D kg/m t 0.5m Part no. 1.0m Part no. 2.0m Part no Lock formed galvanized pipes - PI are made from mm thick steel. The pipes are made with beadings for by SR, WR, QL or with loose length PI-D-L-SR Example: PI SR 1.0m long pipe with 125mm and prepared for by standard rings Page 9
12 TELESCOPE PIPES TS D t kg Part no Galvanized telescope pipes - TS are made from mm thick steel. The length of the telescope can be adjusted from 0.5 to 1.0m. Length is fixed with a QL with special seal. Both halves of the telescope are included in supply. The telescopes are made with beadings for by SR, WR, QL or with loose TS-D-SR Example: TS-225-WR Telescope pipe with of 225mm, prepared for by wide rings. Page 10
13 PIPES WITH INSPECTION HATCH PH D t A x B kg Part no x x x x x x x x x x x Galvanized pipe with inspection hatch PH are made from mm thick steel. Hatch dimensions according to AxB. The pipes are made with beadings for by SR, WR, QL or with loose x x x x x x x PH-D-SR x x Example: PH-225-WR Pipe with inspection hatch with of 225mm, prepared for by wide rings. Page 11
14 PIPE SILENCERS - SM Without baffle With baffle D 0.5m 1m 2m 1m 2m Galvanized pipe silencers SM are made from 0.9mm steel. Silencers are made with beadings for by SR, WR, QL or with loose Silencers are with internal perforated plate and available with centre baffle. A=100mm for D<700 and A=200mm for larger pipe s baffle 1=with baffle, 0= no baffle SM-D-B-SR Example: SM WR: Pipe silencer with Ø500. With centre baffle and prepared for by wide rings to pipe system. Page 12
15 PRESSED BENDS BE D kg/ Part no. 60 Part no. 45 Part no. 30 Part no. 15 Part no Galvanized pressed bends - BE are made from 0.75mm steel for sizes Ø and in 0.9mm thick steel for other s. Bends are available in angles G= 15, 30, 45, 60 or 90 All bends are with R= 1.5 x D The pressed bends are made with beadings for by SR, WR, QL or with loose BE-D-G-SR angle Example: BE SR 30 pressed bend with 150mm and prepared for by standard rings. Page 13
16 SEGMENTED BENDS BE D kg/ Part no. 60 Part no. 45 Part no. 30 Part no. 15 Part no Galvanized segmented bends BE are made from 0.75mm steel thickness up to Ø350 and from 0.9mm for larger s. Segments are 15. Bends are available in angles G= 15, 30, 45, 60 or 90. All bends are with R= 1.5 x D. Other radii upon request. The segmented bends are made with beadings for by SR, WR, QL or with loose BE-D-G-SR angle Example: BE FL 45 segmented bend with 350mm, prepared for by flanges. Page 14
17 TAPERED BRANCHES TB B L1 30 L1 45 kg Part no Galvanized tapered branches - TB are made from 0.75mm steel thickness up to Ø350 and from 0.9mm for larger s. Branch angle values: 30 : U=2.3 ; Y=0.86 ; Z= : U=4.0 ; Y=0.71 ; Z=0.5 Branch configuration rules: (D d) 200 and d (2B D) Calculation of branch dimensions: L2 = ( L1 / 2 ) ( D + d ) / U L3 = ( L1 - L2 ) / Y ( Z x B ) Branches are made with beadings for by SR, WR, QL or with loose flanges (FL). Tapered branches with (D or d) larger than 180mm are provided with extensions of 50mm TB-D-B-d-30-SR s angle Example: TB WR: 150mm branch at an angle of 30 on a 250mm to 200mm taper. Prepared for by wide rings. ( L1=450; L2=29; L3=444 ) Page 15
18 EVEN BRANCHES EB B L1 30 L1 45 Kg Part no Galvanized even branches - EB are made from 0.75mm steel thickness up to Ø350 and from 0.9mm for larger s. Branch angle values: 30 : U= 0.58 ; Y= 0.86 ; Z= : U= 1.0 ; Y= 0.71 ; Z= 0.5 Calculation of branch dimensions: L2 = ( L1 D / U ) / 2 [L2 can be negative] L3 = ( L1 - L2 ) / Y - (Z x B) Branches are made with beadings for by SR, WR, QL or with loose flanges (FL). Diameters B may not be larger than D s angle EB-D-B-30-SR Example: EB WR: 150mm branch on a 250mm set piece. Branch angle of 45, prepared for by wide rings. ( L1=400 ; L2=75; L3=382 ) Page 16
19 90 BRANCHES TE B L1 L2 kg Part no Galvanized tees TE are made from 0.75mm steel thickness up to Ø350 and from 0.9mm for larger s. Tees are made with beadings for by SR, WR, QL or with loose Diameters B may not be larger than D s TE-D-B-SR Example: TE SR: 150mm tee with 120mm tee connection. To be assembled by standard rings. Page 17
20 BRANCH PLATES BP B L1 30 L1 45 Kg Part no Galvanized branch plates - BP are made from 0.75mm steel thickness up to Ø350 and from 0.9mm for larger s. Branch angle values: 30 : U= 0.58 ; Y= 0.86 ; Z= : U= 1.0 ; Y= 0.71 ; Z= 0.5 Calculation of branch dimensions: L2 = ( L1 D / U ) / 2 [L2 can be negative] L3 = ( L1 - L2 ) / Y - (Z x B) Branches are made with beadings for by SR, WR, QL or with loose flanges (FL). Diameters B may not be larger than D s BP-D-B-30-SR angle Example: BP SR: 125mm branch on a 250mm set piece. Branch angle of 30. Prepared for by standard rings. ( L1=400 ; L2= -15; L3=445 ) Page 18
21 90 BRANCH PLATES TP B L1 L2 kg Part no Galvanized tee plates TP are made from 0.75mm steel thickness up to Ø350 and from 0.9mm for larger s. Branches on the tee plates are made with beadings for by SR, WR, QL or with loose Diameters B may not be larger than D s TP-D-B-SR Example: TP SR: 150mm tee plate with 120mm tee connection. To be assembled by standard rings. Page 19
22 TROUSERS TR D kg Part no Galvanized trouser pieces TR are made from 0.75mm steel thickness up to Ø350 and from 0.9mm for larger s. Trouser pieces are made with beadings for by SR, WR, QL or with loose Calculation of trouser dimensions: L1 = ( D x 0.13 ) + 50 L2 = ( B x 0.86 ) B may not be larger than D. Tapered trousers with B larger than 180mm are provided with extensions of 50mm s TR-D-B-SR Example: TR WR: 350mm trouser piece with 2x 250mm branches. To be assembled by wide rings. Page 20
23 REDUCERS - RD D Part no Galvanized reducers RD are made from 0.75mm steel thickness up to Ø350 and from 0.9mm for larger s. Calculation of reducer dimension: L = 2 x ( D d ) + 50 Reducer configuration rule: ( D d ) mm ext. is provided for 200 Reducers are made with beadings for by SR, WR, QL or by loose flanges (FL) s 2RD-D-d-SR Example: RD WR: Reducer from 250 to 150mm. With 50mm extension on D. (L=250) Page 21
24 TRANSITIONS - TX D Part no Galvanized transitions TX are made from 0.75mm steel thickness up to Ø350 and from 0.9mm for larger s. Calculation of transition dimensions: Y = ( A - D ) for A > B Y = ( B - D ) for B > A L = Y / 2 Z 35 Transitions are made with beadings for by SR, WR, QL or with loose TX-D-SR / A-B-NIL Ø rectangular Nil = plain 10mm / FL = flange Example: TX-300-WR / FL: Transition from Ø300 with wide ring connection to rectangular 400 x 600 with flange connection. ( L = 390 ). Page 22
25 HOSE SPIGOTS - HS D kg Part no Galvanized hose spigots HS are made from 0.75mm steel up to Ø180 and in 0.9mm for larger s. Hose spigots are made with beadings for by SR, WR, QL or with loose HS-D-SR Example: HS-160-SR: Hose spigot for flexible hose with inner of Ø162 with standard ring connection to piping system. Page 23
26 SUCTION HOODS - SH D kg Part no Galvanized suction hoods SH are made from 0.75mm steel thickness up to Ø350 and from 0.9mm for larger s. Suction hoods are made with beadings for by SR, WR, QL or with loose Suction hoods can have from 2-9 hose spigots. Suction hoods also available in square or rectangular dimensions. SH-D/dn-SR s Example: SH-200/3x80+2x100-SR: Suction hood with Ø200. Connected with standard ring to pipe system. Suction hood has 3 hose spigots Ø80 and 2 hose spigots Ø100. Page 24
27 SWEEP UPS - SU D A kg Part no Galvanized sweep up SU are made from 0.75mm steel thickness. Sweep ups are made with beadings for by SR, WR, QL or with loose SU-D-SR Example: SU-125-SR: Sweep up with of Ø125 with standard ring connection to piping system. Page 25
28 JET CAPS - JC D A L kg Part no Galvanized jet caps JC are made from 0.75mm steel thickness up to Ø350, in 0.9mm up to Ø700 and in 1.25mm for larger s. Jet caps are made with beadings for by SR, WR, QL or with loose Jet caps are fitted with internal water tray and drain hose. The outlet of the jet cap is fitted with bird mesh. JC-D-SR Example: JC-300-WR: Jet cap with Ø300. Connected with wide ring to pipe system. Page 26
29 RAIN CAPS - RC D A B C H kg Part no Galvanized rain caps RC are made from 0.75mm steel thickness up to Ø350, in 0.9mm up to Ø700 and in 1.25mm for larger s. Rain caps are made with beadings for by SR, WR, QL or with loose RC-D-SR Example: RC-400-WR: Rain cap with Ø400. Connected with wide ring to pipe system Page 27
30 PNEUMATIC SLIDING DAMPERS - SDP D A B C S kg Part no Pneumatic sliding dampers SDP are made from galvanized steel. The housing is made in 1.25mm and the pipe connection in 0.75mm thickness. The steel thickness of the knife is indicated under S in the table. The pneumatic operated sliding dampers sized mm are supplied with single pneumatic cylinder. The dampers are supplied complete with electric solenoid valve. The solenoid valve is supplied with muffled regulation valves, for easy adjustment of the knife speed. Dampers are provided with nylon seal rings. Solenoid valve control voltage: 24VDC/ 230VAC. Dampers are made with beadings for by SR, WR, QL or with loose SDP-D-V-SR voltage Example: SDP VDC-SR: Sealed pneumatic sliding damper with of Ø125 for standard ring connection to piping system. Complete with solenoid valve with 24VDC coil. Page 28
31 PNEUMATIC SLIDING DAMPERS - SDP D A B C S kg Part no Pneumatic sliding dampers SDP are made from galvanized steel. The housing is made in 1.5mm and the pipe connection in 0.75mm thickness up to Ø350 and in 0.9mm for larger s. The steel thickness of the knife is indicated under S in the table. The pneumatic operated sliding dampers sized mm are supplied with two pneumatic cylinders. The dampers are supplied complete with electric solenoid valve. The solenoid valve is supplied with muffled regulation valves, for easy adjustment of the knife speed. Dampers are provided with nylon seal rings. Solenoid valve control voltage: 24VDC/ 230VAC. Dampers are made with beadings for by SR, WR, QL or with loose SDP-D-V-SR voltage Example: SDP VDC-WR: Sealed pneumatic sliding damper with of Ø350 for wide ring connection to piping system. Complete with solenoid valve with 24VDC coil. Page 29
32 SEALED MANUAL SLIDING DAMPERS - SDM D A B C S kg Part no Sealed manual sliding dampers SDM are made from galvanized steel. The housing is made in 1.25mm and the pipe connection in 0.75mm thickness. The steel thickness of the knife is indicated under S in the table. Manual dampers are provided with nylon seal rings. Dampers are made with beadings for by SR, WR, QL or with loose SDM-D-SR Example: SDM-150-SR: Sealed manual sliding damper with of Ø150 for standard ring connection to piping system. Page 30
33 SEALED MANUAL SLIDING DAMPERS - SDM D A B C S kg Part no Sealed manual sliding dampers SDM are made from galvanized steel. The housing is made in 1.5mm and the pipe connection in 0.75mm thickness up to Ø350mm and in 0.9mm for larger s. The steel thickness of the knife is indicated under S in the table. Manual dampers are provided with nylon seal rings. Dampers are made with beadings for by SR, WR, QL or with loose SDM-D-SR Example: SDM-250-WR: Sealed manual sliding damper with of Ø250 for wide ring connection to piping system. Page 31
34 MANUAL SLIDING DAMPERS - SD D A B C S kg Part no Manual sliding dampers SD are made from galvanized steel. The housing is made in mm and the pipe connection in 0.75mm thickness. The steel thickness of the knife is indicated under S in the table. Manual dampers SD are without seal. Dampers are made with beadings for by SR, WR, QL or with loose SD-D-SR Example: SD-150-SR: Manual sliding damper without seal with of Ø150 for standard ring connection to pipe system. Page 32
35 MANUAL THROTTLE VALVES - TV D A L kg Part no Manual throttle valves TV are made from 0.75mm galvanized steel up to Ø350 and from 0.9mm for larger s. The handle on the manual valves can be locked in position by tightening a wing nut. Valves are made with beadings for by SR, WR, QL or with loose TV-D-SR Example: TV-200-WR: Manual throttle valve with of Ø200 for wide ring connection to piping system. Page 33
36 MOTORIZED THROTTLE VALVES - TVE D A L kg Part no Motorized throttle valves TVE are made from 0.75mm galvanized steel up to Ø350 and from 0.9mm for larger s. The valve is mounted with an motorized actuator, which can be adjusted from 0-100% opening when applying a control voltage. Power supply : 24VDC / 230VAC Control voltage: 0-10V (0-100% opening) Feedback signal: 0-10V to confirm position. Dampers are made with beadings for by SR, WR, QL or with loose TVE-D-V-SR P supply 24VDC/230VAC Example: TVE VDC-WR: Motorized throttle valve with Ø200 for wide ring connection to piping system. Control voltage of 24VDC. Page 34
37 EXHAUST & VENTILATION PMD Ventilation A/S Navervej 18 DK-7430 Ikast CVR Tel: (45) Skype: pmdventilation
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