NORDFAB DUCTING CATALOGUE
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1 NORDFAB DUCTING CATALOGUE C l i p p e d D u c t i n g THE WORLD S FASTEST DUCTING & FLANGED DUCTWORK
2 Nordfab QF Clipped and FL Flanged ducting QF clipped and FL flanged ducting offers a complete range of diameters and accessories for easy-to-fix professional installations. Manufactured from galvanised steel, the recently introduced plasma welded range with smoother internal surfaces and greatly enhanced leak resistance offers an unbeatable solution for all general purpose dust extraction duties. STANDARD BEND The Quick-Fit clip features a generously dimensioned sealing gasket held firmly in place by positive over-centre clamping action over the rolled collars at the duct ends to be joined. For added security a locking pin may be inserted. QUICK-FIT CLIP ROLLED EDGE FL flanged ducting is supplied with pre-assembled and drilled loose flanges, for ease of alignment during installation. SLIP DUCT O-RING QUICK-FIT CLIP Nordfab QF and FL ducting form a key part of your dust collection installation. Choose either QF clipped or FL flanged in standard weld-free galvanised form or plasma welded for superior internal surface finish. Nordfab can guide you from design to installation, with first class service and parts availability. QF for fast installation with no special tools, no painting, flexible working SUCTION / MACHINE HOOD CONNECTION Who Uses Quick-Fit Woodworking Furniture Metalworking Concrete Recycling Plastics Textiles Powder, Bulk and Solids Agriculture Paper Chemical Ventilation And many more Easy to assemble installation components Neat slip duct connections to adapt and adjust ducting on site during installation FL offers additional security of bolted flanged connections for more rigorous applications Plasma welded straight ducts for smoother surface and enhanced leak resistance Easy to extend or take apart completely for cleaning, reconfiguring or relocation Full range of accessories and installation components Adapters available to connect to and extend all other duct systems ATEX certified CARZ back pressure flaps for explosion protection All you need from one comprehensive, tried and tested range Stainless steel available 2
3 Sizing Nordfab System Nordfab offers assistance to customers who have never designed a ducting system. We can assist you with determining the correct duct size and configuration for optimal air flow. Please call your local representative for assistance. [] 10 [m/s] 12 [m/s] Using the air volume chart Range of duct air flow volumes [m 3 /h] 15 [m/s] 18 [m/s] 20 [m/s] 22 [m/s] 25 [m/s] 27 [m/s] 29 [m/s] This chart allows you to choose the correct duct size for the air volume that is required. Different materials need to be conveyed at different velocities to prevent the material from falling out of the air stream. For example, wood chips and saw dust flow well between 18 and 22 m/s. Referring to the chart, a 100 duct will convey 622 m3/h at 22 m/s. This indicates that a 100 pick-up on a machine will use 622 m3/h from the filtering system. Or working in reverse, if you know that a machine will require approximately 650 m3/h to remove the waste, then you should design a 100 duct for the application. 31 [m/s] Nordfab QF wraps up your ventilation requirements Consistent: The strength, quality and versatility of Nordfab QF ducting make it suitable for applications far beyond local exhaust ventilation (LEV - dust extraction). Versatile: Clipped ducting in several diameters from 100 to 710; flanged version up to 1000 diameter. Materials typically bright galvanised steel or stainless steel in thicknesses ranging from 0.7 to 2.0, for heavy duty applications. Strong: Independent tests by the ATEX Notified Body FTZU confirm a maximum allowable internal pressure under explosive conditions (Pred) in excess of 0.8bar, making it very suitable for systems handling inflaable or explosive dusty atmospheres, which have explosion protection measures. Leakproof: With plasma welded longitudinal seals, tightly clipped joints incorporating high quality flexible and resealable gaskets, leakage under positive or negative pressure is almost eliminated, making Nordfab QF suitable for ducting applications that must conform to DW/144 class A, B and C for leakage. Clean: All internal surfaces are smooth and free from ledges Accessible: All parts including duct sections, branches, bends and hoods are located by means of quick release clips easily dismantled and re-fitted for inspection and maintenance. The requirements of HVCA Guide TR/19 (Sects 3 & 7) are easily fulfilled by design, making Nordfab QF ideal for kitchen extract systems in accordance with HVCA DW/172 principles of good design. 3
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6 Instructions for installation of slip duct Measure distance to be spanned 1 Mark distance to be spanned less Use O-ring provided and mark for cut 3 Put O-ring on cut duct, slide slip duct over, cut piece of duct 5 Snap clip over O-ring and one end of slip duct 6 Cut the duct 4 Finished connection with the slip duct 7 6 duct
7 STOCK RANGE Slip duct L = Quick Fit Clip L Seal will be installed and folded over at the factory While clamping down, slowly tuck extra seal underneath the opposing side of clamp Rubber O-ring Slip duct QF clip O-ring
8 STOCK RANGE Straight duct QF Straight QF duct L=1470 Nom
9 STOCK RANGE *Straight FL duct L=1470 Nom *This item is made to order *Straight FL duct L= Straight duct flanged and flages *This item is made to order Duct Pitch circle Flange External No. of holes
10 STOCK RANGE Pressed bends QF X Pressed bends r r = 1 x x = angle size (3,4,6,9) L1 L2 H Pressed bends r L1 L2 H Pressed bends r L1 L2 H Pressed bends r L1 L2 H
11 STOCK RANGE 2100X r = 1.5 x x = angle size (3,4,6,9) 45 Segmented bends QF r 30 Segmented bends L1 L2 H r 45 Segmented bends L1 L2 H r 60 Segmented bends r 90 Segmented bends L1 = L2 H L1 L2 H L1 = L2 11
12 STOCK RANGE Segmented bends FL Standard radius r = 1.5 x 30 Segmented bends (FL) Segmented bends (FL) Segmented bends (FL) Segmented bends (FL)
13 MADE TO ORDER Double branch (FL) 2 must be smaller than or equal to QT560FL.xxx QT630FL.xxx QT710FL.xxx QT800FL.xxx QT900FL.xxx QT1000FL.xxx Cut in branch (FL) QI 2 FL QI 2 FL QI 2 FL QI 2 FL QI 2 FL QI 2 FL e.g. QT L 2 1 Double branch (QF) Cut in branch (QF) 100 QT100.xxx QT125.xxx QT140.xxx QT160.xxx QT180.xxx QT200.xxx QT224.xxx QT250.xxx QT300.xxx QT315.xxx QT350.xxx QT400.xxx QT450.xxx QT500.xxx QT560.xxx QT630.xxx L 4 = ( 4 / 2 ) +58 L 2 = ( 2 / 2 ) QT710.xxx L 1 = ( 2 x 2 ) must be smaller than or equal to 1 2 or 4 must be smaller than or equal to 3 QI QI QI QI QI QI QI QI QI QI QI QI QI QI QI QI QI QI Double branch QF and FL Cut in branch QF and FL 13
14 MADE TO ORDER Y branch QF and FL Branch QF and FL 14 Branch (FL) L = must be smaller than or equal to QG560FL QG630FL QG710FL QG800FL QG900FL QG1000FL Y - Branch (FL) QB560FL QB630FL QB710FL QB800FL QB900FL QB1000FL L 2 L 1 1 L 58 QG Y - Branch (QF) Branch (QF) 100 QG QG QG QG QG QG QG QG QG QG QG QG QG QG QG QG L 2 = ( 2 / 2 ) QG L 1 = ( 2 x 2 ) must be smaller than or equal to 1 2 must be smaller than or equal to 3 QB o QB QB QB QB QB QB QB QB QB QB QB QB QB QB QB QB QB
15 MADE TO ORDER 1 Suction hood X X X X X X X X X X X X X X X X X Transition rectangular to round No. of connections No. of connections (from 2 to 8) and shape (round or rectangular) must be specified A B Please specify - The actual A,B and dimentions - The positions of the connection spigot - The type of connection spigot (QF, spiro or raw end) Suction hood Transition rectangular to round 15
16 MADE TO ORDER Floor sweep QF Reducer QF and FL 1 1 Reducer (FL) 560 QR560FL QR630FL QR710FL QR800FL QR900FL QR1000FL QR L = ( 1-3 ) (2 x 58) Reducer (QF) Floor sweep 125 QR QR QR QR QR QR QR QR QR QR QR QR QR QR QR QR L C L = 450 A = 150 B = 300 C = 75 B A 16
17 MADE TO ORDER End cap with bird mesh (QF) Wire mesh End cap with bird mesh QF L = 50 End cap (QF) End cap L = 50 End cap QF 17
18 MADE TO ORDER Smooth adapter QF Smooth adapter (QF) Machine adapter (QF) Machine adapter QF Step edge adapter (QF) Hose adapter (QF)
19 MADE TO ORDER 1 1 Boot shoe (QF) Cut in boot shoe (QF) L = 1 x L1 = 1 x x The boot cut is always placed in the centre 100 TBS TBS TBS TBS TBS TBS TBS TBS TBS TBS TBS TBS TBS TBS TBS TBS TBS CBS CBS CBS CBS CBS CBS CBS CBS CBS CBS CBS CBS CBS CBS CBS CBS CBS TSB CBS Cut in boot shoe (FL) CBS.560FL CBS.630FL CBS.710FL CBS.800FL CBS.900FL CSB.1000FL Boot shoe (FL) 45 L TBS.560FL TBS.630FL TBS.710FL TBS.800FL TBS.900FL TSB.1000FL L1 Boot shoe QF and FL Cut in boot shoe QF and FL The boot cut is always placed in the centre 19
20 30 30 A B MADE TO ORDER Low velocity discharge cowl QF and FL D t d Low velocity discharge cowl (QF) D A B C (RHS) x x x x x x x x x x x x30 d t d Low velocity discharge cowl (FL) D A B C (RHS) x X X X X X50 Custom manifold Custom Manifold Please call Dantherm Filtration for specification 20
21 MADE TO ORDER Back pressure flap type CARZ L (QF) (FL) B L ATEX Protection system Certified no. FTZU 02ATEX 0271 and FTZU 04ATEX 0090 The CARZ back pressure flap (or non-return damper) is designed to prevent the damaging effects of an explosion in a vessel such as a dust collector from travelling along a duct. It is robustly constructed and quick acting and certified as a protective system in accordance with ATEX Directive 94/9/EC. Suitable for St1 dust only. B Explosion without CARZ Explosion with CARZ After explosion Back pressure flap CARZ QF and FL Dampers 500 & below = 2m straight duct Dampers 560 & above = 5m straight duct AIRFLOW DIRECTION EXPLOSION DIRECTION 21
22 MADE TO ORDER Manual diverter valve QF Manual diverter valve (QF) L1 L2 b Flanged version available XXX Automatic diverter valve QF Automatic diverter valve (QF) L1 L2 b Flanged version available 23600XXX 22
23 ACCESSORIES Silencer (QF) Silencer QF = 990 Sound attenuation in db at frequency bands Hz
24 ACCESSORIES Flexible polyurethane hose and clamp Flexible polyurethane hose gr/mtr Flexible hose clamp size* * ducting size - Nominal bore - buying unit is 1 meter 24
25 ACCESSORIES ID OD Metalflex hose Bend Radius /m Standard Length Can be delivered with: Standard Seal - temperature range up to approx C Glass Fibre Seal - temperature range up to approx, +400 C Metalflex hose Manual energy saving damper (QF) A max B C D E Manual energy saving damper QF 25
26 ACCESSORIES Automatic energy saving damper QF and FL Automatic energy saving damper (FL) A B C D 1 pc. Pneumatic cylinder 2 pcs. Pneumatic cylinders Automatic energy saving damper (QF) A B C D Standard supply is 220V 240V supply available ( 23074XXX) 2 pcs. Pneumatic cylinders Pipe bracing Installation parts Plain channel 41x Channel spring nut long type m Framework bracket MBP M10 beam clamp FL
27 ACCESSORIES Split strap I 1 Bolts x x x x x x x x x x x x x x x x x40 Gripple hanger t l Load [} Wire length Gripple hanger Load [} L 10 Split strap - heavy duty I Bolts x x x x x x40 Split strap Gripple hanger Installation parts Wire length
28 C l i p p e d D u c t i n g THE WORLD S FASTEST DUCTING & FLANGED DUCTWORK Nordfab Limewood Approach Seacroft, Leeds LS14 1 NG T: F: sales@nordfabducting.co.uk Nordfab Catalogue v4 11/2010 Division of Dantherm Filtration Ltd.
THE WORLD S FASTEST DUCTING
NORDFAB DUCTING CATALOGUE Quick-Fit C l i p p e d D u c t i n g THE WORLD S FASTEST DUCTING & FLANGED DUCTWORK Nordfab QF Clipped and FL Flanged ducting QF clipped and FL flanged ducting offers a complete
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