The Product Range. Technical Data

Transcription

1 The Product Range Section Basic Cylinder Bore sizes (mm): 10, 16, 25, 32, 40, 50 The basic cylinder series satisfies the support and guidance requirements of a great diversity of applications. Various mounting and control options are available for specific application needs. Section Joint Clamp Bore sizes (mm): 25, 32, 40, 50 Two cylinders mounted in a tandem configuration for increased load and force requirements. The arrangement enhances lateral support and bending moment capabilities. Section NR50 Bore sizes (mm): 16, 25, 32, 40, 50 An attached slide bearing option for increased load and bending moment capability, enabling greater design flexibility. Four full-face bearings running on a V guide provide for greater lateral support and increased system rigidity. Section Powerguide Bore sizes (mm): 25, 32, 50 Designed for the most demanding applications, Powerguide offers an integral V guide with precision roller bearings. Hardened steel bearings provide long life and excellent resistance to wear, even in the most arduous conditions. The carriage is adjustable to eliminate free-play and is supplied in a factory pre-set condition. Section 3.5 Series P120 - Basic Cylinder Bore sizes (mm): 40, 63, 80 For high force and load requirements, the P120 series provides optimal strength and a unique package of options. Technical Data 3 1.1/1 3.0/1

2 Technical Summary 2020/ / / / / /30 J2020/24 J2020/34 Series Cyl. Theoretical Force Cushion Max. Allowed Max. Allowed Max. Allowed Max. Allowed Ø at 87 PSI ength Bending Moment Bending Moment Bending Moment oad (mm) (lbs. force) (in.) Ma (in./lbs.) Ms (in./lbs.) Mv (in./lbs.) (lbs.) Single Piston Double Piston Joint Clamp Single Piston Joint Clamp Double Piston NR External Guide Powerguide External Slideway Series P Short Piston Series P ong Piston /2

3 Technical Summary 2020/ /PG P120-S/20 P120-S/22 oading Diagrams Ma Ms P120-S/25 P120-S/30 P120-S/32 P120-S/35 Mv P120-/26 P120-/28 P120-/36 P120-/38 Ma Ms Mv Cushion Diagram Bore 10mm Color Key Piston Speed (ft./sec.) Joint Clamp Mv 16mm 2 25mm 32mm 40mm 50mm NR50 Ma Ms Cushion Diagram Series P120 Piston Speed (ft./sec.) 10 Cushioning Mass (lbs.) r Bore 40mm 63mm 80mm Color Key Powerguide r Ma Ms Ma Ms Cushioning Mass (lbs.) 3.0/3 Series P120 Mv 3.0/4

4 Basic Cylinder Technical Data oads, forces, moments Bore sizes: 10mm, 16mm, 25mm, 32mm, 40mm and 50mm Stroke lengths available up to 480" Basic Design 3.1 Ma Ms Mv Single Piston Values Cyl. Theorectical Force Cushion Max. Allowed Max. Allowed Max. Allowed Max. Allowed Ø at 87 PSI ength Bending Moment Bending Moment Bending Moment oad (mm) (lbs. force) (in.) Ma (in./lbs.) Ms (in./lbs.) Mv (in./lbs.) (lbs.) Double Piston Values Cyl. Theoretical Force Cushion Max. Allowed Max. Allowed Max. Allowed Max. Allowed Ø at 87 PSI ength Bending Moment Bending Moment Bending Moment oad (mm) (lbs.) (in.) Ma (in./lbs.) Ms (in./lbs.) Mv (in./lbs.) (lbs.) Cushioning Diagram Piston Speed (ft./sec.) 10 Bore 10mm 16mm 25mm 32mm 40mm 50mm Color Key Cushioning Mass (lbs.) 3.1/1

5 Piston Mountings Ø 10mm and 16mm Designation Pictorial Representation Description Weight Weight 0" stroke per inch (lbs.) (lbs.) Type 2020/20 Piston Mounting NR Standard mounting. Mounted during cylinder assembly Type 2020/25 Piston Mounting NR Allows for a floating connection between the cylinder and an externally guided device Type 2020/30 Piston Mounting NR Transfers power to the back of the cylinder. Protects the band surface from foreign particles Type 2020/34 Piston Mounting NR Same features as the NR30. For use with cylinders which have sensors on both sides of the barrel Type 2020/35 Piston Mounting NR Combines the features of the NR25 mounting and the NR30 mounting Type 2020/37 Piston Mounting NR Same features as the NR35. For use with cylinders which have sensors on both sides of the barrel Type 2220/20 Double Piston Mounting NR Two pistons in a single barrel using the standard NR20 mounting Type 2220/30 Double Piston Mounting NR Two pistons in a single barrel using the NR30 mounting. 3.1/2

6 Piston Mountings Ø 25mm, 32mm, 40mm and 50mm Designation Pictorial Representation Description Weight Weight 0" stroke per inch (lbs.) (lbs.) Type 2020/20 Piston Mounting NR Standard mounting. Mounted during cylinder assembly Basic Design 3.1 Type 2020/25 Piston Mounting NR Allows for a floating connection between the cylinder and an externally guided device Type 2020/30 Piston Mounting NR Transfers power to the back of the cylinder. Protects the band surface from foreign particles Type 2020/35 Piston Mounting NR Combines the features of the NR25 mounting and the NR30 mounting Type 2220/20 Double Piston Mounting NR Two pistons in a single barrel using the standard NR20 mounting Type 2220/30 Double Piston Mounting NR Two pistons in a single barrel using the NR30 mounting /1 3.1/3

7 Overall Dimensions Ø 10mm and 16mm Basic Dimensions (Single Piston) Overall ength = (2 x A) + Stroke A Stroke Basic Dimensions (Double Piston) Overall ength = (2 x A) + C + Stroke A C Stroke C Min. C Distances: Ø10mm = 2.50, Ø16mm = 3.60 End Cap Dimensions Ø 10mm G End Cap Dimensions Ø 16mm Cushion Screw (Standard ocation) BW F I B H EN CF E D E C EM W F G B I H BX CF E D E C Piston Mounting NR20 J Piston Mounting NR25 SS R K TT PP X S AR NN R HH Z ZZ T M N O KK P EE NN V MM AS J X CA CB Piston Mounting NR30 BJ CD Piston Mounting NR34 YY CD M BE BG SS TT AR Piston Mounting NR35 PP NN R HH Piston Mounting NR37 BN BP NN V MM BN M BE BG PP NN YY R HH BP NN V MM AS AS A B C D E F G H I J K BJ M N O P R S T V W X Z AR M M M M M M4.12 AS BE BG BJ BN BP BW BX CA CB CD CF EM EN HH KK MM NN PP SS TT YY ZZ / M

8 Overall Dimensions Ø 25mm, 32mm, 40mm and 50mm Basic Dimensions (Single Piston) Overall ength = (2 x A) + Stroke A Stroke Basic Dimensions (Double Piston) Overall ength = (2 x A) + C + Stroke A C Stroke C Basic Design 3.1 End Cap Dimensions Cushion Screw (Standard ocation) CA UU CD F CB C E D H VV G B E C Piston Mounting NR20 J DD Piston Mounting NR25 SS TT PP CN H JJ CR CO S EE CP P R 25mm Only S AR KK NN EE NN R N V HH MM AS Piston Mounting NR30 Piston Mounting NR35 SS BC TT PP DD S AR NN R HH CE H BJ EE EE BM NN BF BG BP V R BN MM AS BJ A B C D E F G H J N P R S U V DD EE HH JJ /8 NPT /4 NPT / /4 NPT / /8 NPT / KK MM NN PP SS TT UU VV AR AS BC BF BG BJ BM BN BP CA CB CD C (min.) ± ± ± ± /5 1.1/1

9 Cylinder Mountings Designation Pictorial Representation Description Part Number Weight (lbs.) Type NR4 End Cap Mounting Type NR7 Center Support (Ø 10mm & mm only) Type NR7 Center Support (Ø 25mm mm only) Type NR8 Center Support (Ø 25mm mm only) Center Support Placement Center Support k k Bore 10mm 16mm 25mm 32mm 40mm 50mm Color Key oad (lbs.) oad (lbs.) / Maximum Distance k (in.) Maximum Distance k (in.)

10 Dimensions - Cylinder Mountings End Cap Mounting NR4 AF AE AB DG AT AC AD U AV AB DG AT AD AU AE U Basic Design 3.1 NR4 Mounting Bracket - Mtg. Style "A" Center Support Mounting NR7 (Ø10mm - 16mm) NR4 Mounting Bracket - Mtg. Style "B" AF AH AJ AK U AN Center Support Mounting NR7 (Ø25mm - 50mm) AF AH AJ AK U AN Center Support Mounting NR8 AV BU AB BT H AM U AB AC AD AE AF AH AJ AK AM AN AT AU AV BT BU DG H / / / /1 3.1/7

11 Joint Clamp Bore sizes: 25mm, 32mm, 40mm and 50mm Stroke lengths available up to 480" Techical Data oads, forces, moments Single Piston Values Ma Ms Mv Joint Clamp 3.2 Cyl. Theoretical Force Cushion Max. Allowed Max. Allowed Max. Allowed Max. Allowed Ø at 87 PSI ength Bending Moment Bending Moment Bending Moment oad (mm) (lbs.) (in.) Ma (in./lbs.) Ms (in./lbs.) Mv (in./lbs.) (lbs.) Double Piston Values Cyl. Theoretical Force Cushion Max. Allowed Max. Allowed Max. Allowed Max. Allowed Ø at 87 PSI ength Bending Moment Bending Moment Bending Moment oad (mm) (lbs.) (in.) Ma (in./lbs.) Ms (in./lbs.) Mv (in./lbs.) (lbs.) Cushioning Diagram Piston Speed (ft./sec.) 10 Bore 25mm 32mm 40mm 50mm Color Key Cushioning Mass (lbs.) 3.2/1

12 Piston Mountings Designation Pictorial Representation Description Weight Weight 0" stroke per inch Type J2020/20 Piston Mounting NR Standard mounting. Mounted during cylinder assembly Type J2020/24 Piston Mounting NR Flat, platform mounting. Provides a common connection across both pistons Type J2020/30 Piston Mounting NR Transfers power to the back of the cylinder. Protects the band surface from foreign particles Type J2020/34 Piston Mounting NR Combines the features of the NR24 mounting and the NR30 mounting Type J2220/20 Piston Mounting NR Two pistons in each barrel using the standard NR20 mounting Type J2220/24 Piston Mounting NR Two pistons in each barrel. Provides a common connection across each set of pistons Type J2220/30 Piston Mounting NR Two pistons in each barrel using the NR30 mounting. Transfers power to the back of the cylinder Type J2220/34 Piston Mounting NR Two pistons in each barrel Combines the features of the NR mounting and the NR30 mounting /2

13 Overall Dimensions Basic Dimensions (Single Piston) Basic Dimensions (Double Piston) A Overall ength = (2 x A) + Stroke Stroke A C Overall ength = (2 x A) + C + Stroke Stroke C End Cap Cross Section Alternate Cushion Position B Joint Clamp 3.2 C D Piston Mounting NR24 Cylinder Mounting NR8 F G I J H U R S T CC BB Piston Mounting NR34 Cylinder Mounting NR17 K F G I J V H Q E CE D M N A B C D E F G H I J K /8 NPT / /4 NPT / /4 NPT / /8 NPT / M N Q R S T U V BB CC C(min.) / / / /1 3.2/3

14 Cylinder Mountings Designation Pictorial Representation Description Part Number Weight (lbs.) Type NR4 End Cap Mounting Provides rigid end mounting of the cylinder Type NR8 Center Support (Ø 25mm - Provides stability at cylinder center 50mm only) when heavy loads are traversed over long distances Type NR17 Center Support (Ø 25mm - Provides stability at mm only) cylinder center when heavy loads are traversed over long distances Orientation Examples Orientation #1 Orientation #2 Orientation #3 Orientation # O'clock 9-3 O'clock O'clock 9-12 O'clock Note: Joint Clamp cylinder loadings will vary depending on the above orientation used. Consult the factory for design assistance. 3.2/4

15 NR50 Bore sizes: 16mm, 25mm, 32mm, 40mm and 50mm Stroke lengths available up to 480" Techical Data oads, forces, moments Mv Single Piston Values Cyl. Theoretical Force Cushion Max. Allowed Max. Allowed Max. Allowed Max. Allowed Ø at 87 PSI ength Bending Moment Bending Moment Bending Moment oad (mm) (lbs.) (in.) Ma (in./lbs.) Ms (in./lbs.) Mv (in./lbs.) (lbs.) Double Piston Values Cyl. Theoretical Force Cushion Max. Allowed Max. Allowed Max. Allowed Max. Allowed Ø at 87 PSI ength Bending Moment Bending Moment Bending Moment oad (mm) (lbs.) (in.) Ma (in./lbs.) Ms (in./lbs.) Mv (in./lbs.) (lbs.) Ma Ms NR Note: Above loading data is valid for traverse speeds not exceeding 8 in./sec. For traverse speeds in excess of 8 in./sec. please consult the factory. Cushioning Diagram Piston Speed (ft./sec.) 10 Bore 16mm 25mm 32mm 40mm 50mm Color Key Cushioning Mass (lbs.) 1.1/1 3.3/1

16 Piston Mountings Designation Pictorial Representation Description Weight Weight 0" stroke per inch Type 2020/50 Overall Dimensions (Ø25mm - Ø50mm) Piston Mounting NR External Guide Option. Mounted during cylinder assembly or in-field retrofit DB A DA DA DA DA CE x JA DC CA UU D CB Double Piston Models Min. C.. Distances Ø25mm = 6.12 Ø32mm = 7.90 Ø40mm = 9.75 Ø50mm = B A C Gib Adjustment Screws EF B SB SA S SJ H G X H CF SH CD E Optional Cushion ocation EE C CG A B C D E G H CA CB CD CE CF CG DA DB /8 NPT / /4 NPT / / /4 NPT / / /8 NPT / / DC EE EF JA A B C H SA SB SH SJ S UU X /2

17 Piston Mountings Designation Pictorial Representation Description Weight Weight 0" stroke per inch Type 2020/50 Piston Mounting NR External Guide Option. Mounted during cylinder assembly or in-field retrofit. Overall Dimensions A DA DB DB DB DA DC CE x JA Double Piston Models Min. C.. Distances Ø16mm = 4.50 End Cap Detail CA B UU CB NR A Gib Adjustment Screws EF B SB SA SJ H G SH H CF CD D E C Standard Port and Cushion ocation A B C D E G H CA CB CD CE CF CG DA DB M M DC EE EF JA A B C H SA SB SH SJ S UU X M /1 3.3/3

18 Cylinder Mountings Designation Pictorial Representation Description Part Number Weight (lbs.) Type NR4 End Cap Mounting Type NR7 Center Support Type NR8 Center Support (Ø 25mm mm only) Dimensions AV AF AB DG AB DG AD AT AT AE NR4 Mounting Bracket - Mtg. Style "B" NR4 Mounting Bracket - Mtg. Style "A" AU AC AE AD U U AF AV AH AJ AB BT AK U NR7 Mounting BU H NR8 Mounting AN AM U AB AC AD AE AF AH AJ AK AM AN AT AU AV BT BU DG H / / / /16-18

19 Powerguide Bore sizes: 25mm, 32mm and 50mm Stroke lengths available up to 120. onger strokes available upon request. The Powerguide Principle The Powerguide comprises two proven technologies, an ORIGA rodless cylinder and a HEPCO precision ball bearing based slideway. The result is a prime mover and guide combined, providing optimum linear precision and load capacity to satisfy the most demanding applications across a broad industry base. This simple method of providing controlled linear movement eliminates the need for separate supports and guidance hardware, so reducing design and manufacturing costs. SYSTEM FEATURES: Prime mover and guide combined. Equal load capacity in all directions. Hardened slideway for long life. Precision double row bearings for maximum loads and rigidity. Purpose made carriage plate has a large adaptable mounting surface. Suitable for harsh environments. Requires no additional support hardware. High speed and cycle capability. Factory-set adjustable bearings to eliminate play. Powerguide /1 3.4/1

20 Techical Data oads, forces, moments The maximum moment and direct load capacities are given in the table below. To calculate the life of a given Powerguide the OAD FACTOR F should be calculated using the equation below. r M a M s M v 1 2 F = M a (max.) M s (max.) M v (max.) 1 (max.) 2 (max.) F should not exceed 1 for any combination of loads. Ma = F r Ms = F r Mv = F r r Ma Ms 2 Series Cyl. Force Cushion Max. Allowed Max. Allowed Max. Allowed Powerguide Weight Ø (lbs. f) ength Moment oad Torque Direct oad (lbs.) at 87 PSI (in.) (in.-lbs.) (in.-lbs.) (lbs.) for increase Ma Ms Mv stroke ea. add. in. 2020/PG /PG /PG X Relating load applied to life It is important to satisfy both load and life requirements when looking at an application. In many instances it will not be necessary to calculate the life of a system, but if a high number of strokes coupled with a heavy load are evident then life can be an important factor. This is also particularly relevant in short stroke or moment load applications. (See OAD/IFE example below) Note: OAD/IFE capacities are based on linear speeds up to 5 feet/sec. and lubrication being evident at the bearing and slide contact faces. Basic ife in Feet X oad Factor F Bore 25mm Piston Speed (ft./sec.) Ms 6" 35 lbs. Example: /PG (at left) Moment Ms = 35lbs. X 6 = 210 in.-lbs. 2 = 35 lbs. Applying formula Ms 2 F = + Ms (max.) 2 (max.) F = =.532 Basic ife ³ (3.2 X 10 6 ) = 3,200,000 Feet Cushioning Diagram 3.4/2 3.2 X X 3.2 X mm 50mm Cushioning Mass (lbs.)

21 Piston Mountings Ø 25mm, 32mm and 50mm Designation Pictorial Representation Description Weight Weight 0" stroke per inch (lbs.) (lbs.) Type 2020/PG Piston Mounting PG Standard mounting. Mounted during cylinder assembly Overall Dimensions A Stroke ength BW EE D E FT I BX H C CF Stroke ength + (2 X A) Series Cyl.Ø A B C D E G H I BW BX CF EE FT 2020/PG / /PG / / /PG / / G B Powerguide 3.4 FF CC AA Z EF FS GG BB JJ Series Cyl.Ø Z AA BB CC EF FF FS GG JJ 2020/PG 25 1/ /PG 32 5/ /PG 50 3/ /1 3.4/3

22 Dimensions - Cylinder Mountings - Powerguide NR4 Mounting Mtg. Style A AV AD U Note: Part numbers see page 3.3/4 NR4 NR4 Mounting Mtg. Style B AF AB DG AB DG AT AT AE AU AC AE AD U Note: Part numbers see page 3.3/4 NR4 Note: Part numbers see page 3.3/4 NR7 NR7 Mounting AF AH AJ AK U AN NR3 Mounting AF AE1 U Bore Part Number AB DG AM AC AD U AB AC AD AD1 AE AE1 AF AH AJ AK AM AN AT AU AV DG /4

23 Series P120 Bore sizes: 40mm, 63mm and 80mm Stroke lengths available up to 480" Technical Data oads, forces, moments Ma Ms Short Piston Values Mv Cyl. Theoretical Force Cushion Max. Allowed Max. Allowed Max. Allowed Max. Allowed Ø at 87 PSI ength Bending Moment Bending Moment Bending Moment oad (mm) (lbs.) (in.) Ma (in./lbs.) Ms (in./lbs.) Mv (in./lbs.) (lbs.) ong Piston Values Cyl. Theoretical Force Cushion Max. Allowed Max. Allowed Max. Allowed Max. Allowed Ø at 87 PSI ength Bending Moment Bending Moment Bending Moment oad (mm) (lbs.) (in.) Ma (in./lbs.) Ms (in./lbs.) Mv (in./lbs.) (lbs.) Values are based on light, shock-free duty and should not be exceeded during piston acceleration. Cushioning Diagram Bore 40mm 63mm 80mm Color Key Piston Speed (ft./sec.) Series P120 Basic Design Cushioning Mass (lbs.) 3.5/1 1.1/1

24 Designation Pictorial Representation Description Weight Weight 0" stroke per inch Type P120-S/20 Piston Mounting S/ Standard mounting. Mounted during cylinder assembly Type P120-S/22 Piston Mounting S/ Flat, platform mounting Type P120-S/25 Piston Mounting S/ Allows for a floating connection between the cylinder and an externally guided device Type P120-S/30 Piston Mounting S/ Transfers power to the back of the cylinder. Protects the band surface from foreign particles Type P120-S/32 Piston Mounting S/ Combines the features of the S/22 mounting and the S/30 mounting Type P120-S/35 Piston Mounting S/ Combines the features of the S/25 mounting and the S/30 mounting Type P120-/26 Piston Mounting / Standard mounting. Mounted during cylinder assembly Type P120-/28 Piston Mounting / Flat, platform mounting Type P120-/36 Piston Mounting / Transfers power to the back of the cylinder. Protects the band surface from foreign particles Type P120-/38 Piston Mounting / /2 Combines the features of the /28 mounting and the /36 mounting

25 Overall Dimensions Basic Dimensions A Overall ength = Stroke + (2 X A) Stroke ength End Cap Dimensions BX H C E D Piston Mounting S/20 J Piston Mounting /26 E C AA R K R BB X S Y Z ZZ T CC Z M N O P ZZ Piston Mounting S/22 J DD FF GG Piston Mounting /28 AA JJ DD EE HH R Piston Mounting S/25 S/30 /36 Piston Mounting S/35 S/32 /38 Series P120 Basic Design 3.5 A (S/) A (/) B C D E F G H I J K M N O P R /4 NPT / /8NPT / /2NPT / S T V Y AA AR AS BB BC BD BE BF BG BH BJ BK B BM BN BP BW BX CC DD EE FF GG HH JJ KK MM NN PP RR SS TT ZZ a ± ± ± /3 1.1/1

26 Cylinder Mountings Designation Pictorial Representation Description Part Number Weight (lbs.) Type NR3 End Cap ug Mount Type NR7 Center Support Type NR9 Center Support End Cap ug Mount NR3 Center Support NR7 Position of Cylinder Mountings Center Support NR C R U AB AC AD AE AF AG AH AJ AK A AM AN AP BR BS BY /4