NISSAN NAVARA (D40) NISSAN PATHFINDER (R51) (2005 Production Onwards) NUDGE BAR - LOW LOOP INSTALLATION INSTRUCTION
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1 !! Place these instructions in the vehicles glovebox after installation is complete Installation Time: 30min Approx Nudge Bar Weight: 5KG Important: Please read each step of these instructions carefully prior to commencing installation! Important: NISSAN NAVARA (D40) NISSAN PATHFINDER (R5) (005 Production Onwards) NUDGE BAR - LOW LOOP INSTALLATION INSTRUCTION Do not use this product in any other motor vehicle for which it is not designed. Do not use any other mounting location / method other than described in this instruction. It is advisable to seek assistance of another person when installing this product. Do not repair or modify the Nudge Bar and / or its Mounting Bracket in any way - repair or modification may effect proper operation of the airbag resulting in serious injury. Do not remove the label from the Nudge Bar. Layout - Navara D40 / Pathfinder R5 [Spanish] models only: FORWARD SETTING Layout - Navara D40 [Thai] models only: REARWARD SETTING Unique instruction steps on Page 7. Tools Required: - Pen - Masking Tape - Sharp Knife / Hacksaw - Ruler / Tape Measure ISSUE : th November 00-0mm Spanner / Socket - 3mm Spanner / Socket - 6mm Spanner / Socket - 7mm Spanner / Socket SK569-8mm Spanner / Socket - 9mm Spanner / Socket Page of 8
2 NISSAN NAVARA D40 / PATHFINDER R5 - NUDGE BAR Parts List Item Component name Nudge Bar QTY. Icon LHS Mounting Bracket 3 RHS Mounting Bracket 4 Mx30-.5mm (Fine) Hex Head Bolt 5 M Flat Washer 6 M8 U-Bolt 7 M8 Flat Washer 8 M8 Nylock Nut 9 M0x30mm Hex Head Bolt 4 0 M0 Flat Washer 8 M0 Nylock Nut 4 Fitting Instructions AUTOMOTIVE INSTRUCTION BOOKLET Care Instructions: To maintain your Nudge Bar properly, wash regularly with car wash detergent, hose off& chamois dry. Stubborn grime can be removed with kerosene. Polished surfaces can be maintained with Autosol metal polish or similar products. Use as recommended. SK569 Page of 8
3 NISSAN NAVARA D40 / PATHFINDER R5 - NUDGE BAR SPLASH GUARD. Detach the plastic splash guard from the front bumper, by removing the 6 hex head bolts, as shown. Pull the plastic guard down and rearwards to separate from the vehicle. 0mm REMOVE EXISTING BOLTS Diagram : Remove the splash guard HIDDEN BOLTS. Detach the steel skid plate from the vehicle, by removing the 8 hex bolts, as shown. NOTE: bolts for the skid plate are partially hidden underneath the front bumper, behind the bottom lip, as shown. 0mm Diagram : Remove the steel skid plate TOWING EYE 3. Remove the front towing eye on the LHS chassis rail, by undoing the retaining bolts. 7mm RETAINING BOLTS Diagram 3: Remove the front towing eye SK569 Page 3 of 8
4 NISSAN NAVARA D40 / PATHFINDER R5 - NUDGE BAR 4. Attach the LHS Mounting Bracket and the towing eye to the LHS chassis rail, using the bolts removed in step 3. Tighten fully. CHASSIS RAIL 7mm FACTORY BOLTS LHS LHS MOUNTING BRACKET Diagram 4: Install LHS Mounting Bracket RHS MOUNTING BRACKET For Nissan NAVARA D40 Thai production models, replace Step 5 with Step 5b, on page 8. M FLAT WASHERS 5. Attach the RHS Mounting Bracket to the RHS chassis rail, using Mx30mm Hex Head Bolts and M Flat Washers, through the existing holes in the chassis rail. Tighten fully. RHS Mx30mm HEX HEAD BOLTS Diagram 5: Install RHS Mounting Bracket 8mm SK569 Page 4 of 8
5 NISSAN NAVARA D40 / PATHFINDER R5 - NUDGE BAR HIDDEN BOLTS 6. Refit the steel skid plate using the original 8 hex head bolts. 0mm Diagram 6: Refit the steel skid plate A / 7. Cut the plastic splash guard to enable refitting over the Mounting Brackets. B 49MM B 49MM A) Find the centreline of the splash guard, by halving the distance between the centre-most holes. B) Measure and mark 49mm each side of the centreline. C) Cut through the rear-most section of plastic on each side of the splashguard, as shown. C Diagram 7: Modify the plastic splash guard 8. Refit the plastic splash guard, using the original 6 hex head screws. Note: The cut sections of the splash guard are now flexible enough to refit around the Mounting Brackets. 0mm Diagram 8: Refit the cut splash guard SK569 Page 5 of 8
6 NISSAN NAVARA D40 / PATHFINDER R5 - NUDGE BAR For Nissan NAVARA D40 Thai production models, replace Step 9 with Step 9b, on page 8. RHS MOUNTING BRACKET M0x30mm HEX HEAD BOLTS M0 NYLOCK NUTS 9. Carefully break the protective packaging on the Nudge Bar to expose the lower mounting tabs. Align the mounting slots on the Nudge Bar to the corresponding slots on the Mounting Brackets, ensuring that the Nudge Bar tabs sit on the outside faces of the Mounting Brackets. RHS LHS RHS NUDGE BAR MOUNTING TAB M0 FLAT WASHERS Attach using M0x30mm Hex Head Bolts, M0 Flat Washers and M0 Nylock Nuts. Do not tighten fully. TOWING EYE M0x30mm HEX HEAD BOLTS 6mm 7mm LHS MOUNTING BRACKET M0 NYLOCK NUTS M0 FLAT WASHERS LHS NUDGE BAR MOUNTING TAB Diagram 9: Attach Nudge Bar mounting tabs to Brackets SK569 Page 6 of 8
7 NISSAN NAVARA D40 / PATHFINDER R5 - NUDGE BAR 0. Working from the front of the vehicle, align Nudge Bar to desired position, and fully tighten the M0x30mm Mounting Bolts. 6mm 7mm TIGHTEN MOUNTING BOLTS Diagram 0: Tighten Mounting Bolts. Carefully remove the remaining protective packaging. Diagram : Remove protective packaging SK569 Page 7 of 8
8 Unique Instructions for Thai NISSAN NAVARA R5 - NUDGE BAR CHASSIS RAIL 5b. Feed the M8 U-Bolt through the rear chassis rail hole, until the thread protrudes out of the front chassis hole. M8 U-BOLT Attach the RHS Mounting Bracket to the RHS chassis rail, using M8 Flat Washers, and M8 Nylock Nuts. Tighten Fully. NOTE: Be careful not to lose the U-Bolt inside the chassis rail. M8 FLAT WASHERS M8 NYLOCK NUTS Continue on with Step 6 located on Page 5. BRACKET - RHS Diagram 5b: Attach RHS Mounting Bracket 3mm CHASSIS RAIL 9b. Carefully break the protective packaging on the Nudge Bar to expose the mounting tabs. Align the Nudge Bar to the Mounting Brackets, ensuring that the Nudge Bar tabs sit on the outside faces of the Mounting Brackets. Attach using M0x30mm Hex Head Bolts, M0 Flat Washers, and M0 Nylock Nuts. RHS RHS NUDGE BAR MOUNTING TAB M0 FLAT WASHERS M0x30mm HEX HEAD BOLTS M0 NYLOCK NUTS Do not tighten fully. 6mm 7mm CHASSIS RAIL Continue on with Step 0 located at the top of Page 7. LHS NUDGE BAR MOUNTING TAB M0x30mm HEX HEAD BOLTS M0 NYLOCK NUTS LHS M0 FLAT WASHERS Diagram 9b: Attach Nudge Bar to Mounting Brackets SK569 Page 8 of 8
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