TECHNICAL SPECIFICATIONS CHASSIS»
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1 79 CHASSIS 990 SUPER DUKE / R 2009 Frame Fork Spring travel front Rear suspension Tubular chrome-molybdenum-steel space frame WP Suspension Up Side Down 4860 ROMA 135 mm (5.3 in) WP Suspension 4618 BAVP Spring travel rear Super Duke: 160 mm (6.3 in) Super Duke R: 150 mm (5.9 in) Front brake Rear brake Authorized front tires * Disk brake, 2 perforated brake disks Ø 320 mm (12.6 in), brake calipers radially bolted Disk brake, perforated brake disk Ø 240 mm (9.4 in), floating brake caliper DUNLOP Sportmax D208 RR 120/70 ZR17 M/C 58W Air pressure front Road, driver only bar Road, with passenger / maximum payload bar Authorized rear tires * DUNLOP Sportmax D208 RR 180/55 ZR17 M/C 73W Air pressure rear Road, driver only bar Road, with passenger / maximum payload bar Fuel tank capacity 18.5 liters (4.9 USgal), 3.5 (0.9 USgal) liters Reserve Gear ratio rear wheel 16:38 Chain 5/8 x 5/16 X-ring Lighting high beam...h3 12V 55W (socket PK22s) low beam...h7 12V 55W (socket PX26d) USA: high beam + low beam...h4 12V 60/55 W (socket P43t) position light front...12v 5W (socket W2,1x9,5d) indicator lamps...led position light rear...12v WR5W (socket W2,1x9,5d)...Super Duke R: LED USA: position light rear...12v 5W (socket W2,1x9,5d)...Super Duke R: LED stoplight...12v PR21W (socket BAW15s)...Super Duke R: LED USA: stoplight...12v 21W (socket BA15s)...Super Duke R: LED flashers...12v RY10W (socket BAU15s) licens plate illumination...12v 5W (socket W2,1x9,5d) * further tire releases are available on the Internet at
2 80 CHASSIS 990 SUPER DUKE / R 2009 Battery maintenance-free battery 12V 11.2 Ah Steering head angle Super Duke: 66.1 Super Duke R: 67.3 Wheel base 1450 ± 10 mm (57 ± 0.4 in) Seat height, unloaded Super Duke: 850 mm (33.5 in) Super Duke R: 860 mm (33.9 in) Ground clearance, unloaded Super Duke: 140 mm (5.5 in) Super Duke R: 150 mm (5.9 in) Dry weight 186 kg (410.6 lbs) Max. axle load front 180 kg (397.3 lbs) Max. axle load rear 250 kg (551.8 lbs) Max. total load 387 kg (854.2 lbs) Super Duke Super Duke R Super Duke Super Duke R BASIC SETTING FORK WP 4860 ROMA Driving Comfort Race course Compression adjuster (clicks) Rebound adjuster (clicks) Spring preload (turns) Spring 9.5 N/mm 9.5 N/mm Air chamber length 110 mm (4.3 in) 80 mm (3.5 in) Fork oil SAE 5 (WP ) BASIC SETTING SHOCK ABSORBER WP 4618 BAVP Driving Comfort Race course Compression adj. Low Speed (clicks) Compression adj. High Speed (turns) Rebound adjuster (clicks) Spring preload (mm) Spring 170/ /185
3 81 Collar bolt on front wheel spindle M24x Nm Collar nut wheel spindle rear M25x Nm AH bolt shock absorber top/bottom M14x Nm Collar nut for swing arm bolt M19x Nm AH bolts on subframe M8 Loctite Nm AH bolts on back of footrest support M8 Loctite Nm Engine carrier bolts M10 45 Nm HH clamp bolts on top triple clamp M8 12 Nm HH clamp bolts on bottom triple clamp M8 15 Nm HH screw for steering head M20x Nm HH clamp bolts on fork leg axle passages M8 15 Nm Collar bolts for handlebar clamps M8 20 Nm AH bolt for handlebar mount (Super Duke) M10 20 Nm AH bolt for handlebar mount (Super Duke R) M10 45 Nm HH clamp bolts for steering stem M8 20 Nm Collar bolt front/rear brake disk M8x1.25 Loctite Nm HH bolts on front brake caliper M10x1.25 Loctite Nm HH bolts on handbrake cylinder M6 10 Nm HH bolts on footbrake cylinder M6 Loctite Nm AH bearing bolt for foot brake pedal, shift lever M8 Loctite Nm HH screw on cover plate for foot brake lever/shift mechanism M6 Loctite Nm Relay for shift shaft (on connecting support) M8 Loctite Nm Relay for shift shaft (on shift shaft) M6 Loctite Nm Gearshift rod attachment M6 Loctite Nm HH bolts on foot brake pedal surface M5 Loctite Nm
4 82 AH bolts for side stand bracket - engine M10 Loctite Nm HH bolts for side stand fixture - side stand bracket M10 Loctite Nm HH bolts for side stand mounting M10 Loctite Nm HH bolt for spring rest on side stand M8 Loctite Nm HH bolt for side stand switch M4 Loctite Nm Drain plug on oil tank M12x Nm Exhaust nuts on manifold M8 evenly, do not bend sheet metal Exhaust clamps M8 8 Nm Exhaust clamps for ball joint M8 35 Nm AH bolts on tank cover M5 5 Nm HH bolts on tank mounting M6 6 Nm Collar screws for in-tank pump M6 6 Nm AH screw on arm for tank support M10 15 Nm Collar screw for gas pressure shock absorber M6 6 Nm Seat fixing plate M5 4 Nm HH nut for seat lock M19x1 8 Nm Jerk damper bolt - rear wheel M10x1.25 Loctite Nm Chainguard M5 5 Nm Chain sliding guard M5 Loctite Nm Front spoiler M6 Loctite Nm Taillight M6 8 Nm Screw, steering damper, fork leg clamp (Super Duke R) M8 Loctite Nm Screw, steering damper, top triple clamp (Super Duke R) M8 Loctite Nm Screw, steering damper, piston rod (Super Duke R) M8 Loctite Nm Screw, steering damper, clamp (Super Duke R) M6 Loctite Nm
5 83 Other bolts on chassis Other collar nuts on chassis M6 M8 M10 M6 M8 M10 10 Nm 25 Nm 45 Nm 15 Nm 30 Nm 50 Nm
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11. FRONT WHEEL/SUSPENSION/
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SERVICE DATA Date: July 27, 2001 Model: RM250K2
2 STROKE CYLINDER + PISTON + PISTON RING Piston to cylinder clearance 0.050 0.060 mm 0.120 mm (0.0020 0.0024 in) (0.0047 in) Cylinder bore 66.400 66.415 mm (2.6142 2.6148 in) Nicks or Measure 20 mm (0.79
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A1 CYLINDER HEAD 1 4JY-11111-00-00 HEAD, CYLINDER 1 (4JY-11111-01-00).......... 1 2 90116-08394-00 BOLT, STUD.............. 5 3 90176-08026-00 NUT, CROWN............. 5 4 90201-08087-00 WASHER, PLATE...........
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CYLINDER HEAD CONTINUED ON NEXT FRAME. Ref. Part No. Number Description Qty Remarks
A1 CYLINDER HEAD 1 4JY-11111-00-00 HEAD, CYLINDER 1 (4JY-11111-01-00).......... 1 2 90116-08394-00 BOLT, STUD.............. 5 3 90176-08026-00 NUT, CROWN............. 5 4 90201-08087-00 WASHER, PLATE...........
CYLINDER. Ref. Part No. Number Description Qty Remarks
A1 CYLINDER 1 (3R4-11111-00-00) HEAD, CYLINDER 1......... 1 2 1W3-11181-00-00 GASKET, CYLINDER HEAD 1. 1 3 (CMP-N2G00-00-00) CHAMPION N2G 10PK....... 1 4 90116-08321-00 BOLT, STUD.............. 6 5 90179-08491-00
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CYLINDER. Ref. Part No. Number Description Qty Remarks
A1 CYLINDER 1 2GU-11111-00-00 HEAD, CYLINDER 1......... 1 2 NGK-B8ES0-00-00 NGK B8ES 10PK........... 2 3 90116-08394-00 BOLT, STUD.............. 8 4 95912-08640-00 BOLT, STUD.............. 2 5 90179-08491-00
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A1 CYLINDER 1 3R9-11111-00-00 HEAD, CYLINDER 1......... 1 2 1W2-11161-00-00 ABSORBER 1............. 2 3 (1W2-11127-00-00) ABSORBER 3............. 1 4 2X3-11181-00-00 GASKET, CYLINDER HEAD 1. 1 5 90116-08321-00
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A1 CYLINDER HEAD 1 55V-11101-01-00 CYLINDER HEAD ASSEMBLY. 1 2 30X-11133-10-00. GUIDE, INTAKE VALVE..... 4 3 93440-10109-00. CIRCLIP................. 4 4 99510-08016-00. PIN, DOWEL............. 8 5 90105-06153-00.
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A1 A2 A3 A4 CYLINDER 1 2GU-11111-00-00 HEAD, CYLINDER 1......... 1 2 NGK-B8ES0-00-00 PLUG, SPARK (NGK B8ES)... 2 3 90116-08394-00 BOLT, STUD.............. 8 4 95917-08640-00 BOLT, STUD.............. 2
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A1 A2 A3 A4 CYLINDER HEAD 1 3FA-11110-01-00 CYLINDER HEAD ASSY...... 1 2 90116-06541-00. BOLT, STUD............. 2 3 22F-11134-10-00. GUIDE, EXHAUST VALVE... 2 4 93440-10109-00. CIRCLIP.................
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A1 CYLINDER HEAD 1 15A-11110-01-00 CYLINDER HEAD ASSEMBLY. 1 2 93440-10085-00. CIRCLIP................. 2 3 90153-06045-00. SCREW, HEXAGON........ 1 4 90430-06014-00. GASKET................ 1 5 5H0-11133-10-00.
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