SHANGHAI PRIMO TOOLS CO.,LTD

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1 HYDRAULIC BOLTING TOOLS SHANGHAI PRIMO TOOLS CO.,LTD

2 BRIEF INTRODUCTION OF THE COMPANY Shanghai Primo Tools Co., Ltd is a professional manufacturer of bolting tools including hydraulic torque wrenches, hydraulic pumps, hydraulic bolt tensioners and ultra-high pressure pump etc., ISO9001:2008 and CE Certified. The application involves oil and gas, refinery, petroleum, chemical, power station, steel, shipbuilding, railway, heavy machinery and engineering construction industries. The company has a strong technical team, develop various bolting tools with patents and know-how. Dozens of CNC machine tools in square meters of factory buildings can quickly manufacture all products which are subject to strict quality control and testing from material to processing to ex-factory. Located in Shanghai, the economic hub of China and the port connected to the world, we can serve the international customers conveniently.

3 ISO9001:2008 Management System and CE Mark Certification Patents

4 Hydraulic wrenches application Oil and Gas Refinery Petrochemical Wind turbine HONOR CLIENTS SINOPEC

5 CONTENTS Hydraulic Torque Wrench 1-12 Hydraulic Pump Hydraulic Bolt Tensioner Ultra-high Pressure Pump 21-22

6 HYDRAULIC TORQUE WRENCH PMU Series Square Drive Hydraulic Wrenches Made of aviation material, high strength and light weight Uni-Body, swivel, 360 reaction arm, easy to use in all kinds of applications Reaction pawl prevent reverse caused by bolts elastic deformation Click sounds in each stroke, the operator easy to use Specification swivel,no space constraint, free operation Optimized Uni-body housing. Made of aviation material, high strength and light weight 60 tooth reaction arm can be positioned in solid pivot precisely. Trigger type lock let disassembling easily Coarse tooth ratchet and pawl, 15 tooth, 24 stroke Connect and drive with spheric surface, no eccentric load. High hardness seal kit,long life, no leak Reaction pawl prevent reverse Accessories Standard Reaction Arm Housing Reaction Pad Hex Square Drive Extended Reaction Tube Standard Square Drive 12-Point Socket Hex Socket Square Drive Castle Socket Hex Socket 1

7 HYDRAULIC TORQUE WRENCH Specification Square Drive (in) Metric Bolt Min. Torque (Nm) Max. Torque (Nm) Output Accuracy Repeat Accuracy Weight (kg) PMU-1 3/4 M8-M ±3% 100% 1.8 PMU-3 1 M16-M ±3% 100% 3.8 PMU-5 1-1/2 M20-M ±3% 100% 6.5 PMU /2 M22-M ±3% 100% 11.3 PMU /2 M48-M ±3% 100% 19.7 PMU /2 M52-M ±3% 100% 32 PMU /2 M64-M ±3% 100% 43 L1 L2 L3 H1 H2 H3 H4 R1 PMU PMU PMU PMU PMU PMU PMU Hex Square Drive Wrench Hex AF size S Part PMU-2 S 2HEXD-S PMU-3 S 3HEXD-S PMU-5 S 5HEXD-S PMU-7 S 7HEXD-S PMU-10 S 10HEXD-S PMU-20 S 20HEXD-S *S is hex AF size, S=17, 19, 22, 24, 27, 32, 36, 41, 46mm Reaction Sleeve Wrench PMU-2 PMU-3 PMU-5 PMU-7 PMU-10 Part PMU2-SV PMU3-SV PMU5-SV PMU7-SV PMU10-SV 2

8 HYDRAULIC TORQUE WRENCH PMX Series Low Clearance Hydraulic Torque Wrench Hardened alloy provides long life. Slim profile,light weight,high torque ratio make it fit for various awkward position. The swivel can be connected to hose in any direction, no space constraint. Accuracy within ±3%. Anti-corrosive surface treated, suitable for use in harsh environments Specification Power head couple with hex link automatically by special hook, avoiding the tool stop working caused by hex link apart from power head swivel can be connected to hose in any direction Reaction pawl prevents rachet reverse Solid single link pin can uniform the load of both side plates. Coarse-tooth rachet and pawl, robust and durable, click sounds in each stroke, easy to operate Reaction arm support in the same line with torque force, no bending torque in any situation Power Head Range of Hex A/F (in) Range of Hex A/F Min. Torque (Nm) Max. Torque (Nm) Power Head Weight (Kg) Hex Link Weight (Kg) Output Accuracy Repeat Accuracy PMX-2 3/4~2-3/ ±3% 100% PMX-4 1-7/16~3-1/ ±3% 100% PMX /16~3-11/ ±3% 100% PMX /8~4-5/ ±3% 100% PMX /2~5-3/ ±3% 100% L A1 A2 W1 W2 C PMX PMX PMX PMX PMX

9 HYDRAULIC TORQUE WRENCH Hex Link Metric PMX-2 PMX-4 PMX-8 PMX-14 PMX-30 Hex Size A/F PMX-2 PMX-4 PMX-8 PMX-14 PMX-30 Hex Size A/F (in) Hex Size A/F Hex Size A/F (in) Hex Size A/F Hex Size A/F (in) Hex Size A/F (in) PMXL2-3/4 3/4 PMXL4-1-7/16 1-7/16 PMXL8-1-13/ /16 PMXL14-2-3/8 2-3/8 PMXL30-3-1/2 3-1/2 Hex Size A/F (in) PMXL2-7/8 7/8 PMXL4-1-5/8 1-5/8 PMXL8-2 2 PMXL14-2-9/16 2-9/16 PMXL / /16 PMXL2-1-1/16 1-1/16 PMXL4-1-13/ /16 PMXL8-2-3/16 2-3/16 PMXL14-2-3/4 2-3/4 PMXL30-3-7/8 3-7/8 PMXL2-1-3/16 1-3/16 PMXL4-2 2 PMXL8-2-3/8 2-3/8 PMXL / /16 PMXL30-4-1/8 4-1/8 PMXL2-1-1/4 1-1/4 PMXL4-2-3/16 2-3/16 PMXL8-2-9/16 2-9/16 PMXL14-3-1/8 3-1/8 PMXL30-4-1/4 4-1/4 PMXL2-1-7/16 1-7/16 PMXL4-2-3/8 2-3/8 PMXL8-2-3/4 2-3/4 PMXL14-3-1/2 3-1/2 PMXL30-4-5/8 4-5/8 PMXL2-1-5/8 1-5/8 PMXL4-2-9/16 2-9/16 PMXL8-2-15/ /16 PMXL / /16 PMXL PMXL2-1-13/ /16 PMXL4-2-3/4 2-3/4 PMXL8-3-1/8 3-1/8 PMXL14-3-7/8 3-7/8 PMXL30-5-3/8 5-3/8 PMXL2-2 2 PMXL4-2-15/ /16 PMXL8-3-1/2 3-1/2 PMXL14-4-1/8 4-1/8 PMXL30-5-3/4 5-3/4 Hex Size A/F PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL2-2-3/16 2-3/16 PMXL4-3-1/8 3-1/8 PMXL8-3-11/ /16 PMXL14-4-1/4 4-1/4 PMXL2-2-3/8 2-3/8 PMXL14-4-5/8 4-5/8 Hex Size A/F PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL PMXL Imperial PMXL PMXL

10 HYDRAULIC TORQUE WRENCH Accessories Low Point Reaction Paddle Extended Reaction Arm Hex to Square Drive Adaptor Hex to Hex Socket Hex Reducer Hex Socket Castle Socket Low Point Reaction Paddle Wrench Parts Wrench Parts PX-2 PX-2RP PMX-2 PMX-2RP PX-4 PX-4RP PMX-4 PMX-4RP PX-8 PX-8RP PMX-8 PMX-8RP PX-16 PX-16RP PMX-14 PMX-14RP PX-32 PX-32RP PMX-30 PMX-30RP Extended Reaction Arm Wrench Parts Wrench Parts PX-2 PX-2-EXT PMX-2 PMX-2-EXT PX-4 PX-4-EXT PMX-4 PMX-4-EXT PX-8 PX-8-EXT PMX-8 PMX-8-EXT PX-16 PX-16-EXT PMX-14 PMX-14-EXT PX-32 PX-32-EXT PMX-30 PMX-30-EXT 5

11 HYDRAULIC TORQUE WRENCH PU Series Square Drive Hydraulic Torque Wrench Hardened alloy square drive provides long life. 27 stroke for high performance and speed. Compact uni-body made of aviation material for high strength,light weight and high torque ratio. Accuracy within ±3%. Slim nose radius for ease operation in tight spaces. Anti-corrosive surface treated, suitable for use in harsh environments Specification Contact and drive with spheric surface, no eccentric load swivel can be connected to hose in any direction, split structure, reduces maintenance cost. Uni-body drive plate, optimized structure design, reduces peak stress, robust and durable Fine-tooth rachet, increases contact surface,well distributed stress, high accuracy. Reaction arm connect to the housing with internal spline, uneasy to damage. Reaction arm extension made of alloy material, high hardness, protects reaction arm efficiently. Accessories Standard Reaction Arm Housing Reaction Pad Reaction Arm Extension Standard Square Drive Hex Square Drive Extended Reaction Tube Hex Socket Square Drive 12-Point Socket Hex Socket Castle Socket 6

12 HYDRAULIC TORQUE WRENCH Specification Square rive (in) Metric Bolt Min. Torque (Nm) Max. orque (Nm) Output Accuracy Repeat Accuracy Weight (kg) PU-2 3/4 M8-M ±3% 100% 2.1 PU-3 1 M16-M ±3% 100% 4.8 PU-5 1-1/2 M20-M ±3% 100% 7.2 PU-7 1-1/2 M22-M ±3% 100% 9.3 PU /2 M42-M ±3% 100% 13.8 PU /2 M48-M ±3% 100% 28.1 PU /2 M52-M ±3% 100% 31.8 PU /2 M64-M ±3% 100% 43.7 C H A G B D E F A B C D E F G H PU PU PU PU PU PU PU PU Wrench Handle Extended Reaction Tube PH-1 Suitable PU-3 PU-5 PU-7 PU-10 PU-20 Wrench Parts Length PU-2 PU2-ALCO 457 PU-3 PU3-ALCO 533 PU-5 PU5-ALCO 558 PU-7 PU7-ALCO 575 PU-10 PU10-ALCO 597 Reaction Arm Extension Housing Reaction Pad Parts Wrench Parts PU-2 PU-3 PU-5 PU-7 PU-10 PU2-EX PU3-EX PU5-EX PU7-EX PU10-EX PU-2 PU-3 PU-5 PU-7 PU2-ARW PU3-ARW PU5-ARW PU7-ARW 7

13 HYDRAULIC TORQUE WRENCH Backing Spanner Hand free No trapped fingers 2 sizes in 1 Spark free No Flogging hammer required Won't lock on Safe & easy to use Fitted in seconds Removed instantly Purchase as a kit or as one off C Small A/F Large A/F L Loosen Tighten H Specification Metric Kit :PBME Imperial Kit :PBIM A/F A/F C L H PB PB PB PB PB PB PB PB PB PB PB /16" 1-1/4" PB /16" 1-5/8" PB /16" 2" PB /16" 2-3/8" PB /16" 2-3/4" PB /16" 3-1/8" PB /2" 3-7/8" PB /4" 4-5/8"

14 HYDRAULIC TORQUE WRENCH Socket For Square Drive Hydraulic Torque Wrench D2 L2 L1 Imperial Square Drive (in) Made of Cr-Mo alloy, high strength Bolt Size (in) Nut AF (in) T /2 7/ T /8 1-1/ T /4 1-1/ T /8 1-7/ /4 T / T /8 1-13/ T / T /8 2-3/ T /8 1-7/ T / T /8 1-13/ T / T /8 2-3/ T /2 2-3/ T /8 2-9/ T /4 2-3/ T /8 2-15/ T /8 1-13/ T / T /8 2-3/ T /2 2-3/ T /8 2-9/ T /4 2-3/ T /2 1-7/8 2-15/ T / T /4 3-1/ T /8 3-11/ T /1/2 3-7/ T /4 4-1/ T / T /8 2-9/ T /4 2-3/ T /8 2-15/ T / T /4 3-1/ T /8 3-11/ /2 T /1/2 3-7/ T /4 4-1/ T / T / T /2 5-3/ T /4 5-3/ L1 L2 D1 D1 D2 9

15 HYDRAULIC TORQUE WRENCH D2 L2 L1 Metric Made of Cr-Mo alloy, high strength D1 Square Drive (in) Bolt Size Nut AF T20027 M T20030 M T20032 M T20036 M /4 T20041 M T20046 M T20050 M T20055 M T25036 M T25041 M T25046 M T25050 M T M T25060 M T25065 M T25070 M T25075 M T38046 M T38050 M T38055 M T38060 M T38065 M T38070 M T38075 M T38080 M /2 T38085 M T38090 M T38095 M T38100 M T38105 M T38110 M T38115 M T38120 M T63065 M T63070 M T63075 M T63080 M T63085 M T63090 M T63095 M T63100 M T /2 M T63110 M T63115 M T63120 M T63130 M T63135 M T63145 M T63150 M T63155 M L1 * We can provide extended sockets, thin-wall sockets. Please consult our sales engineer. L2 D1 D2 10

16 HYDRAULIC TORQUE WRENCH Hex Reducer for Low Clearance Hydraulic Torque Wrench Made of Cr-Mo alloy, extend the application of wrench S2 S1 Imperial for Hex Links PXL2-2- 3/8 for PX/PMX Wrenches & Specifications for hex reducer S1-S2 (in) S1-S2 (in) S1-S2 (in) C /8 / 2 C /8 / 1-13/16 C /8 / 1-5/8 PXL2-2-3/16 PXL2-2 PX-2/ PMX-2 C23529 C /16 / 1-13/16 2 / 1-5/8 C23526 C /16 / 1-5/8 2 / 1-7/16 C23523 C /16 / 1-7/16 2 / 1-1/4 PXL2-1-13/16 C /16 / 1-7/16 C /16 / 1-1/4 C /16 / 1-1/16 PXL4-3-1/8 C /8 / 2-3/4 C /8 / 2-9/16 C /8 / 2-3/8 PXL4-2-15/16 C /16 / 2-9/16 C /16 / 2-3/8 C /16 / 2-3/16 PXL4-2-3/4 PX-4/ C /4 / 2-3/8 C /4 / 2-3/16 C /4 / 2 PXL4-2-9/16 PMX-4 C /16 / 2-3/16 C /16 / 2 C /16 / 1-13/16 PXL4-2-3/8 C /8 / 2 C /8 / 1-13/16 C /8 / 1-5/8 PXL4-2-3/16 C /16 / 1-13/16 C /16 / 1-5/8 C /16 / 1-7/16 PXL8-3-11/16 C /16 / 3-1/8 C /16 / 2-15/16 C /16 / 2-3/4 PXL8-3-1/2 C /2 / 3-1/8 C /2 / 2-15/16 C /2 / 2-3/4 PXL8-3-1/8 PX-8/ PMX-8 C /8 / 2-3/4 C /8 / 2-9/16 C /8 / 2-3/8 PXL8-2-15/16 C /16 / 2-9/16 C /8 / 2-3/8 C /8 / 2-3/16 PXL8-2-3/4 C /4 / 2-3/8 C /4 / 2-3/16 C /4 / 2 PXL16-4-5/8 C /8 / 4-1/4 C /8 / 3-7/8 C /8 / 3-11/16 PXL16-4-1/4 C /4 / 3-7/8 C /4 / 3-11/16 C /4 / 3-1/2 PXL16-3-7/8 PXL /16 PX-16/ PMX-14 C C /8 / 3-1/2 3-11/16 / 3-1/8 C C /8 / 3-1/8 3-11/16 / 2-15/16 C C /8 / 2-15/ /16 / 2-3/4 PXL16-3-1/2 C /2 / 3-1/8 C /2 / 2-15/16 C /2 / 2-3/4 PXL16-3-1/8 C /8 / 2-3/4 C /8 / 2-9/16 C /8 / 2-3/8 PXL32-5-3/4 C /4 / 5-3/8 C /4 / 5 C /4 / 4-5/8 PXL32-5-3/8 C /8 / 5 C /8 / 4-5/8 C /8 / 4-1/4 PXL32-5 PX-32/ PMX-30 C / 4-5/8 C / 4-1/4 C / 3-7/8 PXL32-4-5/8 C /8 / 4-1/4 C /8 / 3-7/8 C /8 / 3-11/16 PXL32-4-1/4 C /4 / 3-7/8 C /4 / 3-11/16 C /4 / 3-1/2 11

17 HYDRAULIC TORQUE WRENCH Made of Cr-Mo alloy, extend the application of wrench S2 S1 Metric for Hex Links PXL2-60 for PX PMX Wrenches & Specifications for hex reducer S1/S2 S1/S2 S1/S2 C /50 C /46 C /41 PXL2-55 PX-2/ C /46 C /41 C /36 PXL2-50 PMX-2 C /41 C /36 C /32 PXL2-46 C /36 C /32 C /30 PXL4-80 C /70 C /65 C /60 PXL4-75 C /65 C /60 C /55 PXL4-70 PX-4/ C /60 C /55 C /50 PXL4-65 PMX-4 C /55 C /50 C /46 PXL4-60 C /50 C /46 C /41 PXL4-55 C /46 C /41 C /36 PXL8-105 C /95 C /90 C /85 PXL8-95 C /85 C /80 C /75 PXL8-90 PX-8/ C /80 C /75 C /70 PXL8-85 PMX-8 C /75 C /70 C /65 PXL8-80 C /70 C /65 C /60 PXL8-75 C /65 C /60 C /55 PXL C /105 C /100 C /95 PXL C /100 C /95 C /90 PXL PX-16/ C /95 C /90 C /85 PXL16-95 PMX-14 C /85 C /80 C /75 PXL16-90 C /80 C /75 C /70 PXL16-85 C /75 C /70 C /65 PXL C /145 C /130 C /120 PXL C /130 C /120 C /115 PXL PX-32/ PMX-30 C /120 C /115 C /110 PXL C /110 C /105 C /100 PXL C /105 C /100 C /95 * We can provide other hex reducer, special hex reducer. Please consult our sales engineer. 12

18 HYDRAULIC PUMP Electric-Hydraulic Pump 3 STAGE, COMPACT, LIGHT WEIGHT Powerful radiator runs when oil temperature up to 35 C, suitable for continuous operation Embedded program can control radiator work, shutdown in 30s when no operation, pressure relief, electric motor overload protection and alarm Ergonomic remote pendant, comfortable, durable 1.1KW, AC motor, brushless, powerful, free maintenance, long life Cartridge pressure regulator, easy adjust and low maintenance cost Solenoid pilot valve can quick reversing, startup with pressure by equipped with startup capacitance, automated pressure relief (L/min) FLOW Advanced 3 stage flow, optimized flow-pressure curve Can start under full load and pressure Powerful electric motor, brushless, free maintenance, long life Small volume, light weight, easy to carry Powerful radiator can auto run when oil temperature reach 35 C, suitable for continuous operation Runs up to 4 hydraulic torque wrenches simultaneously by multi-port manifold Performance Chart PRESSURE(MPa) Reservoir Capacity (L) Power (KW) Supply * Output Flow (L/min) Max.Pressure (Mpa) Size A B C D Control Line(m) Weight (kg) Port No. Auto heat PE8042A1 2 / PE8042A2 220V/50Hz/ 8.0@0-6.5MPa, 2 Yes Single 1.8@6.5-32MPa, PE8042A3 Phase 0.85@32-70MPa 4 / PE8042A4 4 Yes *Supply: Voltage and frequency can be demanded by customer 13

19 HYDRAULIC PUMP Auto-Cycle Electric-Hydraulic Pump PROGRAM CONTROLLED AUTO-CYCLE When pressure have been setted, pressure gauge control autocycle instead of pressure regulator, less wear, long life Program control auto-cycle, more quickly High speed and efficiency, improving efficiency by 50% or more than manual operated pump "Auto-Cycle" operation, complete bolt tightening and loosing job only need to press the auto button Powerful electric motor, brushless, free maintenance, long life Powerful radiator can auto run when oil temperature up to 35 C, suitable for continuous operation Manual or auto-cycle model can be shifted by needs, convenient for operation Runs up to 4 hydraulic torque wrenches simultaneously by multiport manifold D C B A Solenoid pilot valve, anti-wear and no leak Precise pistons, long life of 50,000 hours Reservoir Capacity (L) Power (KW) Supply * Output Flow (L/min) Max. Pressure (Mpa) Size A B C D Control Line(m) Weight (kg) PE8042K1 2 / PE8042K2 220V/50Hz/ 8.0@0-6.5MPa, 2 YES Single 1.8@6.5-32MPa, PE8042K3 phase 0.85@32-70MPa 4 / PE8042K4 4 YES *Supply: Voltage and frequency can be demanded by customer Port No. Auto heat 14

20 HYDRAULIC PUMP Pneumatic-Hydraulic Pump EXPLOSION-PROOF, LIGHT WEIGHT Large capacity muffle, low noise Efficient FLR device enusre clean air to protect the air motor 3KW pneumatic motor, free maintenance, long life, continuous operation Pneumatic pilot valve can quick reversing, automated pressure relief Ergonomic remote pendant, comfortable, durable Cartridge pressure regulator, easy adjust and low maintenance cost Powered by air, explosion proof, safe, no warming up, can continuous operation Large flow, high speed, light weight External release valve to protect the pump Runs up to 4 hydraulic torque wrenches simultaneously by multi-port manifold Aluminum Explosion Proof Pandent, durable and reliable Solenoid pilot valve, anti-wear and no leak Reservoir Capacity (L) Power (KW) Air Source (bar) Output Flow (L/min) Max. Pressure (Mpa) Size A B C D Control Line(m) Weight (kg) Port No. Pressure: PA8042A1 8.0@0-6.5MPa, Mpa @6.5-32MPa, Air Consumption: PA8042A2 0.85@32-70MPa m 3 /min 15

21 HYDRAULIC PUMP Explosion Proof Electric-Hydraulic Pump Uni-body pump housing, compact without leak 8 pistons, 3 stage, optimized flow-pressure curve EX d II BT4 three phrase motor, safety, apply to explosion proof enviroment. Large torque output and high efficiency Electric control system adopts EX d II BT4 explosion-proof electromagnetic starter Advanced three stage flow, fast Manual reversing valve, easy operation, safe Reservoir (L) Power (KW) Supply * Output Flow (L/min) Max. Working Pressure (MPa) Size A B C D Weight (kg) Port No. PEX8042P1 8.0@0-6.5MPa, 2 380V/50Hz/ @6.5-32MPa, Three phrase PEX8042P3 0.85@32-70MPa 4 *Supply: Voltage and frequency can be demanded by customer 16

22 HYDRAULIC PUMP Dual-Motor Hydraulic Pump ULTRA LARGE FLOW, ULTRA HIGH SPEED Unique powered by double motor, big power, high speed, compact Powerful electric motor, brushless, free maintenance, long life Powerful radiator can auto run when oil temperature up to 35, suitable for continuous operation Runs up to 4 hydraulic torque wrenches simultaneously by multiport manifold Circuit board can achieve complex function Ergonomic remote pendant, comfortable, durable Reservoir (L) Power (KW) Supply * Output Flow (L/min) Max. Working Pressure (MPa) Size A B C D Control Line(m) Weight (kg) Port No. PE16042A1 2 / PE16042A2 220V/50Hz/ 16.0@0-6.5MPa, 2 YES Single 3.6@6.5-32MPa, PE16042A3 Phase 1.7@32-70MPa 4 / PE16042A4 4 YES *Supply: Voltage and frequency can be demanded by customer Auto heat 17

23 HYDRAULIC PUMP Coupler Coupler Thread Type (in) Coupler Type 1/4NPT Male 1/4NPT Male 1/4NPT Female 1/4NPT Male 1/4NPT Female 1/4NPT Male 1/4NPT Female Male Thread with Safty Lock Female Thread with Safty Lock Male Thread Female Thread Female Female Male Max. Pressure 70MPa 80MPa Torque Wrench Hose Fitting Length (m) Max. Pressure (MPa) Hose Type Fitting PH F15 F16 PH PH PH40 12 PH Duplex Hose w / Quick Couplers Thread Type (in) 1/4NPT Male 1/4NPT Female Specification Male to Male Female to Female Max.Pressure (MPa) 70 Pressure Gauge Specification Connection Scale and Pressure range Diameter G100P Silicone oil filled M MPa/psi, 0-100MPa 100 G100N Digital M MPa/psi/Lb. ft/kgf/cm 2, 0-100MPa 100 Hydraulic Oil Grade: 46 # /32 # antiwear hydraulic oil Brand: Exxon-Mobil,Shell Storage: 5L. Note: Don t fill too much to prevent oil spill over the tank cover Life: 500hours 18

24 HYDRAULIC BOLT TENSIONER PIT Hydraulic Bolt Tensioner Working pressure 150Mpa Special seal kit, piston/cylinder mis-alignment compensation Piston stroke of PIT1=8mm, the other model is 10mm Built-in stroke limit valve prevent over stroke Fully enclosed load cell to prevent debris into cylinder Spring return, fast, safety B A C D PIT1 PIT2 PIT3 PIT4 PIT5 PIT6 PIT7 PIT8 Bolt Size Max. Load Hyd.Area Imperial Metric (KN) (mm²) A B C D 3/4" PIT1-1 M20 PIT /8" PIT1-2 M22 PIT " PIT2-1 M24 PIT /8" PIT2-2 M27 PIT " PIT3-1 M24 PIT M27 PIT /8" PIT3-2 M30 PIT /4" PIT3-3 M33 PIT /8" PIT3-4 M36 PIT /4" PIT4-1 M33 PIT /8" PIT4-2 M36 PIT /2" PIT4-3 M39 PIT /8" PIT4-4 M42 PIT /2" PIT5-1 M39 PIT /8" PIT5-2 M42 PIT /4" PIT5-3 M45 PIT /8" PIT5-4 M48 PIT " PIT " PIT6-1 M52 PIT /4" PIT6-2 M56 PIT M60 PIT /2" PIT6-3 M64 PIT /4" PIT6-4 M68 PIT /4" PIT7-1 M72 PIT " PIT7-2 M76 PIT M80 PIT /4" PIT7-3 M85 PIT /2" PIT7-4 M90 PIT /2" PIT8-1 M90 PIT M95 PIT /4" PIT8-2 M100 PIT " PIT Weight (kg)

25 HYDRAULIC BOLT TENSIONER Multi-Stage Hydraulic Bolt Tensioner Working pressure 150Mpa Fast, simple, accuracy, reliable, ideal tightening and bolting tools for wind turbine Small, compact, large load Durable composite material seal kit Clear over stroke alarming mark Optional gear drive rotate nut quickly Bolt Diameter (in) The Min. Length of Thread The Max. Length of Thread Working Stroke Bolt Distance Max. Load (Kn) Outside Diameter Min.Height PDT-M30 M30 1-1/ PDT-M33 M33 1-1/ PDT-M36 M36 1-3/ PDT-M39 M39 1-1/ PDT-M42 M42 1-5/ PDT-M45 M45 1-3/ PDT-M48 M48 1-7/

26 ULTRA-HIGH PRESSURE PUMP Ultra-High Pressure Electric Pump Two stage piston pump, compact, robust and reliable 1.1 kw electric motor, powerful, big flow Safety and easy operating control line When pressure under the set pressure 0.1Mpa, pressure switch start automatically and pressure will be raise to set value Single and double acting available, apply to various operation High performance radiator ensure continuous operation Reservoir (L) Motor (KW) Supply Max. Working Pressure (MPa) Size Control Line (m) Output Flow (L/min) Weight (kg) Mode of Action EHP-8 EHP-8D V/50Hz/ single phase @5MPa, 0.3@200MPa 20 Single Acting Double Acting Ultra-High Pressure Explosion Proof Electric Pump EX d II BT4 three phrase motor, safety, apply to explosion proof enviroment. Large torque output and high efficiency Electric control system adopts EX d II BT4 explosion-proof electromagnetic starter Advanced double stage piston pump with stable pressure Manual reversing valve, easy operation, safe Uni-body pump oil circuit system,compact and durable Reservoir (L) Power (KW) Supply Max. Working Pressure (MPa) Size A B C D Control Line (m) Output Flow (L/ min) Weight (kg) EXP V/50Hz/ Three phrase @5MPa, 0.3@200MPa 53 21

27 ULTRA-HIGH PRESSURE PUMP Ultra-High Pressure Air Pump Air pressure 2-8 bar, air consumption 0.8m 3 /min Output pressure is proportional to air supply, output pressure can be set by adjust air pressure Pressure compensate automatically. When pressure drop 1 Mpa, it will be compensated to set value automatically. Safety and explosion proof Working Pressure (MPa) Pressure Ratio Flow Rate (L/min) Reservoir (L) Gas inlet (in) High pressure outlet (in) Size Weight (kg) ASP /2 BSP G1/ ASP /2 BSP G1/ ASP /2 BSP G1/ Ultra High Pressure Accessories Ultra High Pressure Hose Working pressure (MPa) Length (m) PHC-Length PHD-Length Thread Type (in) G1/4 Male Coupler Working pressure (MPa) Coupler Type Male Female Male Female Thread Type (in) G1/4 Female Manifold Working pressure (MPa) Specification MG port manifold MG port manifold MG port manifold Thread Type (in) G1/4 Female 22

28 TORQUE CHART RECOMMENTED Strength Grade Min Breaking Strength 392MPa 588MPa 784MPa 941MPa 1176MPa Material Q235(SS41) 35 (S35C) 35CrMo (SCM3) 42CrMo(SCM4) 40GrNiMoA(SNCM) Bolt Nut Torque Torque Torque Torque Torque D S (KGM) (Nm) (KGM) (Nm) (KGM) (Nm) (KGM) (Nm) (KGM) (Nm) Note: 1. The chart is German industry standard.the torque of chart is certified at 70% of the yield strength of the bolt material. 2. The recommended torque of bolting is 80% of chart figure. For instance: M48, strength grade 8.8.The torque is %=320KGM. 3. The loose torque is 1.5 to 2 times to the make up torque. For instance: make up torque is 320KGM, the loose torque is 320 (1.5-2)= KGM. Hydraulic Wrench Synchro System FOR FLANGE PARALLEL CLOSED QUICKLY AND EFFICIENTLY, A PRIMO SYNCHRONOUS SYSTEM WITH FOUR SETS HYDRAULIC WRENCHES IS PREFERRED RECOMMENDED. The main purpose of synchronous system is to avoid unilateral compression of flange in which the flange gasket may be failed due to over-compression, causing flange leakage. Synchronous system with four sets hydraulic wrenches is composed of four sets wrenches powered by a single pump at the same time. According to hydraulic principle, the same output torque can be gained when four sets wrenches working simultaneously. So the flange can be parallel closed. The torque precision can be ± 3%. Synchronous system can bolting a flange one time, but single system needs to bolting the flange several times by loading step by step, so the efficiency of synchronous system with four sets hydraulic wrenches is four times more than a single system. For large output wrench, it is recommended to use a synchronous system with two sets hydraulic wrenches powered by a pump, or a double system with two pumps and two wrenches bolting the flange oppositely and simultaneously. Four sets wrenches powered by a single pump 23 A single syesmt bolting a flange unbalancing A synchronous system with four sets wrenches bolting a flange balancing and precisely.

29 PRELOAD CHART RECOMMENTED Strength Grade Nut Size Load (KN) bolt size A/F Size M M M M M M M M M M M M M M M M M M M M M M M M M DIMENSION CHART OF THE SPACE SURVEY Description Parameter Value Locking thread pitch M P Installation height limit H5 Thread overhang over nut H4 Nut Height Height of nut rotating socket H3 H2 M P W1 Washer Thickness Nut A/F H1 S H4 ØD2 n Outside diameter of nut H3 R1 Diameter of setting rod number of setting rod holes D2 n H1 H2 Diameter of bolt circle number of screws D1 m ØD3 Distance to radius W3 Distance from flange rim Distance to inner flange rim Minimum hole separation W2 W1 W2 W3 ØD1 m 24

30 SHANGHAI PRIMO TOOLS CO.,LTD ADD: No.77, Dingye Road, Jinshan Industrial Zone, Shanghai , China TEL: FAX : info@primotorc.com

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