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Franklin Perry
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1 English EN-Version

Design competence since 1980 More than 35 years of continuous development Continuity and quality: Since 1980 all hydraulic torque wrench types and corresponding pump units are developed, produced and

2 Design competence since 1980 More than 35 years of continuous development Continuity and quality: Since 1980 all hydraulic torque wrench types and corresponding pump units are developed, produced and distributed from the ITH headquarter in Germany. Due to continuous innovation also digital application control systems like ITH Auto-Torque and ITH System ALPHA (anglecontrolled tightening) are designed by ITH Bolting Technology. Exemplary highlights: 1980: 1984: 2004: 2009: First hydraulic torque wrench: Development of series D ITH patented 1-hose-system: Proven system, economic, small dimensions Introduction of ITH System ALPHA: Angle-controlled tightening, higher precision, documentation and digital controls New hydraulic torque wrench series C: fundamental for the later progression to the CX series 2012: 2013: 2015: Development 2-hose-system: High speed system, new hydraulic torque wrench series CX and new range of corresponding hydraulic pumps. Introduction of ITH Auto-Torque : Automatic bolt tightening system Development of the type D-Flex: Progress from type DV to type D-Flex. Flat design and flexible cassette-type hydraulic torque wrench with reduced head radius. 2 Find further information on and contact your local ITH representative. We would be happy to provide support.

3 Overview Types and power ranges *Schematic graphic: Bolt dimensions depend on the design of the bolted joint and may differ on your application. Types and options Types Dual hose system - high speed Single hose system - economic and small design Type D-Flex Type CX Type DRS Type DKS Options Option: System ALPHA Angle-controlled - - tightening Option: ITH Auto-Torque Automatic bolting - - procedure Option: ITH Documentation System - - ITH Bolting Technology sales@ith.com 3

Angle-controlled tightening: ITH option ALPHA Introduction Angle-controlled tightening is a method, where the achieved bolt elongation l is measured indirectly.

Simplistic: Δl = bolt pitch P tightening anlge α 360 From achieved bolt elongation l you can gain insights about the reached assembly preload F M, which is your target value when tightening bolt

That is the point where the threshold torque is reached. 2. Angle range: After threshold torque the angle range begins: Control parameter tightening angle α is applied on the bolt connection. 3.

ITH ALPHA software offers process evaluation, for example automatically generated Excel- or PDF-protocols. Advantage of less affection by friction: higher precision 1.

This leads to higher precision and higher repeatability of the whole bolting procedure. 2.

4 Angle-controlled tightening: ITH option ALPHA Introduction Angle-controlled tightening is a method, where the achieved bolt elongation l is measured indirectly. l is calculated from the (theoretical) relation between bolt pitch P and tightening angle α. Simplistic: Δl = bolt pitch P tightening anlge α 360 From achieved bolt elongation l you can gain insights about the reached assembly preload F M, which is your target value when tightening bolt connections (source VDI 2230). Process 1. Torque range: One pre-defined torque M 1 is applied on the bolt connection until all gaps between all components are closed. That is the point where the threshold torque is reached. 2. Angle range: After threshold torque the angle range begins: Control parameter tightening angle α is applied on the bolt connection. 3. ITH ALPHA sensor controls torque M 1 and tightening angle α 4. Tightening process ends after reaching tightening angle α 5. ITH ALPHA software offers process evaluation, for example automatically generated Excel- or PDF-protocols. Advantage of less affection by friction: higher precision 1. Angle range is not affected by friction values: The angle range uses the tightening angle α as a control parameter. This range is independent from friction effects, which could be occurring. This leads to higher precision and higher repeatability of the whole bolting procedure. 2. Digital ITH application software: Easy set-up and management of all relevant application parameters, available for ITH EDS Professional and ITH ADS Professional. 3. Low α A -factors (tightening factors): When designing bolting joints you can calculate with small α A -factors* from 1.2 to 1.4 in most cases. (source VDI 2230). ALPHA Sensor ALPHA Hose line Remote Multi-function remote ALPHA control *α A = F M max F M min In general the modular and flexible system ALPHA can be used and upgraded to ITH Torque Wrench Systems of types CX and D-Flex. 4 Find further information on and contact your local ITH representative. We would be happy to provide support.

Pictured is a CX-ALPHA system including Auto-Torque function. The multi-function display with colored graphical display offers easy-input for all ITH hydraulic torque wrench options.

Automatic bolting: ITH Auto-Torque With optional ITH Auto-Torque you can speed up your bolting procedures and increase your process quality, because every cycle of the process will be performed with

5 Pictured is a CX-ALPHA system including Auto-Torque function. The multi-function display with colored graphical display offers easy-input for all ITH hydraulic torque wrench options. Note: The multi-function remote is usually mounted on the pump frame. Automatic bolting: ITH Auto-Torque With optional ITH Auto-Torque you can speed up your bolting procedures and increase your process quality, because every cycle of the process will be performed with same speed, same duration and same force. 1. Pre-setting of the target values torque [Nm or ft lbs] and tightening angle α (only with optional system ALPHA) via the multifunction display. 2. Work safety by Dead man s switch : The system only works if the user activates the Dead man s switch. 3. The required pressure will be generated automatically and step-by-step by the ITH hydraulic pump. 4. Easy control for the user: When reaching the pre-set target values the system stops automatically and signals Bolt ready by a green lamp on the remote. 5. Compatibility - ITH recommends using Auto-Torque function on type CX or type D-Flex hydraulic torque wrench systems. - Auto-Torque function in always included when ordering ITH System ALPHA for hydraulic torque wrenches. Digital documentation system Docu Optional digital documentation system Docu offers easy application management and a clear recording of the results. 1. Configuration of applications and jobs Easy set-up of standardized bolting profiles via PC or alternatively via multi-function remote. 2. Determination of the parameters Setting up hydraulic torque wrench type, target torque values, tightening angles (system ALPHA only) and further relevant parameters. 3. Data transfer via SD-card Multi-function remote is equipped with a SD-card slot for data transfer. 4. Easy documentation of the results Bolting process results are transferred to clear designed Excelsheets or PDF-files on PC. Multi-function remote SD-card ITH Docu-Software ITH Bolting Technology sales@ith.com 5

Light-weight modular design with easy access for tool service Fast working dual-hose system Extensive application options by use of inserts and supports Suitable for both service and shop

Smallest read radiuses The special ITH design concepts make the cassettes fit into smallest bolt spacings between 2 bolts. For example the D-FLEX are ready to be used on ASME B16.

6 Low Profile Cassette Type D-Flex Modular system: 1 cylinder unit runs up to 8 cassettes for different bolt diameters A/F Low-profile and extra small head radius designed to match smallest bolt spacings t. Light-weight modular design with easy access for tool service Fast working dual-hose system Extensive application options by use of inserts and supports Suitable for both service and shop applications Suitable for all ITH Torque Wrench Pumps type DAX Features 1. Smallest read radiuses The special ITH design concepts make the cassettes fit into smallest bolt spacings between 2 bolts. For example the D-FLEX are ready to be used on ASME B16.5 flanges or MSS SP-44 flanges 2. Cassette unit For several bolt diameters (A/F). Special compact ITH design to fit into smallest bolt pitches between two bolts. The strong housing is made of ultra-light material (UL-material), hardened 3. Special TORQUE-FIX feature: holds torque wrench in position especially useful on overhead applications 4. Support several supporting options are available for application specific use 5. Cylinder unit Ready to run several cassettes Easy and fast CLICK-AND-GO exchange mechanism: No extra tools needed 6. Dual-Hose TWIN-swivel connection with 2 swivel points for maximum flexibility (360 and 270 ) when positioning the tool and hoses. Type D-Flex-A Type D-Flex-AN Type D-Flex-AS Type D-Flex-AV On-site ready, robust and flexible: The D-Flex 5 tightens steel beam bolts of a ropeway, powered by a hydraulic pump unit type Hydro-DAX 18. The small head radius makes the D-Flex fit into smallest bolt spacings between two bolts (like on this MSS SP-44 steel flange class 600 model). 6 Find further information on and contact your local ITH representative. We would be happy to provide support.

Technical data Cassette unit: head radiuses A/F D-Flex 2 D-Flex 5 D-Flex 8 D-Flex 12 D-Flex 18 D-Flex 25 D-Flex 40 Head radius R [mm] ITH order no.* cassette 36 28 58.00002-3036 41 32 58.

000xx-3085 95 70 70 71 77 58.000xx-3095 105 78 83 58.000xx-3105 115 88 90 92 58.000xx-3115 120** - - - - 125 94 97 58.000xx-3125 130** - - - 135 100 101 58.000xx-3135 140** - - - 145 106 112 58.

00040-3175 180 131 58.00040-3180 *Order number key: xx = Size cylinder unit.

Cylinder unit: Technical data ITH type A/F (available cassettes) Torque range min. to max. Length L1 Length L2 Width B Height H [mm] [Nm] [ft lb] [mm] [ ] [mm] [ ] [mm] [ ] [mm] [ ] ITH order no.

7 Technical data Cassette unit: head radiuses A/F D-Flex 2 D-Flex 5 D-Flex 8 D-Flex 12 D-Flex 18 D-Flex 25 D-Flex 40 Head radius R [mm] ITH order no.* cassette xx xx xx xx xx xx xx xx xx xx ** xx ** xx ** xx ** xx ** ** - - One cylinder unit runs several cassettes for different bolt dimensions (A/F) *Order number key: xx = Size cylinder unit. Example D-Flex 8: xx = 08 ** Marked A/F: Adapters can be used Feel free to contact us for customized designs or imperial dimensions. Technical enhancements or modifications reserved. Cylinder unit: Technical data ITH type A/F (available cassettes) Torque range min. to max. Length L1 Length L2 Width B Height H [mm] [Nm] [ft lb] [mm] [ ] [mm] [ ] [mm] [ ] [mm] [ ] ITH order no. cylinder unit D-Flex 2 36/ , , / / / / D-Flex 5 41/46/50/ , , D-Flex 8 65/75 1,120-8, , / / / / D-Flex ,680-12,000 1,239 8, D-Flex ,520-18,000 1,859 13, D-Flex ,750-25,000 2,766 18, D-Flex ,000-40,000 4,425 29, For Individual designs feel free to contact us. Technical enhancements or modifications reserved. ITH Bolting Technology sales@ith.com 7

Type CX Fast working dual-hose system Suitable for both service and shop applications Light-weight modular design with easy access for tool service Extensive application

High-performance housing compact, hardened, made out of ultra-light material 4 5 6 7 2.

Light-weight reaction arm including extra strong support plate, asymmetrical shape adjustable in both directions and thereby offers optimal reaction points. 4.

Lever lock simple built-in lock mechanism allows fast positioning of the reaction arm, no extra parts or tools required 6.

Type CX-KSE Type CX-SE Type CX-VE Technical Data: ITH type Max. Torque L1 L2 B R H Weight [Nm] [ft lb] [mm] [ ] [mm] [ ] [mm] [ ] [mm] [ ] [mm] [ ] [kg] [lb] ITH order no.

00005 CX 8 8,000 5,900 198 7.80 147 5.79 85 3.35 40 1.57 110 4.33 5.8 12.8 56.00008 CX 12 12,800 9,441 222 8.74 165 6.50 104 4.10 47 1.85 122 4.80 9.1 20.1 56.

8 Type CX Fast working dual-hose system Suitable for both service and shop applications Light-weight modular design with easy access for tool service Extensive application options by use of insert types CX-KSE, CX-SE, CX-VE Existing nuts can be adapted with CX-VE Suitable for all ITH Torque Wrench Pumps type DAX Features 1. High-performance housing compact, hardened, made out of ultra-light material Locking mechanism for power wrench inserts type CX KSE, hexwrench inserts CX SE or square inserts type CX VE 3. Light-weight reaction arm including extra strong support plate, asymmetrical shape adjustable in both directions and thereby offers optimal reaction points. 4. Special TORQUE-FIX feature: holds torque wrench in position especially useful on overhead applications 5. Lever lock simple built-in lock mechanism allows fast positioning of the reaction arm, no extra parts or tools required 6. Splined housing allows adjustable rotation in Dual-hose TWIN-swivel connection with 2 swivel points for maximum flexibility when positioning the tool and hoses. Type CX-KSE Type CX-SE Type CX-VE Technical Data: ITH type Max. Torque L1 L2 B R H Weight [Nm] [ft lb] [mm] [ ] [mm] [ ] [mm] [ ] [mm] [ ] [mm] [ ] [kg] [lb] ITH order no. CX 2 2,000 1, CX 5 5,000 3, CX 8 8,000 5, CX 12 12,800 9, CX 18 18,000 13, CX 28 28,000 20, CX 40 40,000 29, For Individual designs feel free to contact us. Technical enhancements or modifications reserved. Weight without support and nuts. 8 Find further information on and contact your local ITH representative. We would be happy to provide support.

varying supporting conditions For radially

to loosen Design benefit: The CX fits into

A handle-bar can be mounted on and off the

9 Type CX Applications Ready for overhead applications Designed to fit on widely varying supporting conditions For radially limited spaces and bolts, which are hard to loosen Design benefit: The CX fits into radially limited spaces. Fast and easy one-man operation by the remote of the hydraulic pump Hydro-DAX 18. A handle-bar can be mounted on and off the housing of the CX easily for an easier handling. Features Dual-hose TWIN-swivel connection offers various options to position the hydraulic hoses. Click & Change: Inserts can be changed quickly and locked safely. The reaction arm can be adjusted in 360 along the splined housing. The asymmetrical design allows set-up of the reaction arm in both directions. ITH Bolting Technology sales@ith.com 9

Type DRS 1-Hose-System, compatible to all ITH Torque Wrench Pumps Extensive application options by use of insert types DRS-KSE, DRS-VE, DRS-SE Existing nuts can be adapted with DRS-VE Easy

Splined output for square insert types DRS-VE, power wrench inserts type DMS-KSE and hexwrench inserts DMS-SE. 3.

10 Type DRS 1-Hose-System, compatible to all ITH Torque Wrench Pumps Extensive application options by use of insert types DRS-KSE, DRS-VE, DRS-SE Existing nuts can be adapted with DRS-VE Easy maintainable component design: Hydraulic cylinder, ratchet system, housing, support plate. This allows fast quick replacements of worn parts. 1 2 Features 1. Closed Steel Housing Splined output for square insert types DRS-VE, power wrench inserts type DMS-KSE and hexwrench inserts DMS-SE. 3. Light-weight reaction arm with extra-strong reaction plate, asymmetrical shape adjustable in both directions offers optimal reaction points. 4. Splined housing in addition to 360 rotation the reaction arm can be adjusted up and down along three positions. 5. TWIN-swivel-connection with two swivel points for maximum flexibility when positioning the tool and hose. 6. High-pressure quick-connect coupler Type DRS-VE Type DRS-KSE Type DRS-SE 7. Touch-control lock to position and lock the reaction arm with one touch (backside). ITH type Max. Torque L1 L2 B R H Weight ITH order no. [Nm] [ft lb] [mm] [ ] [mm] [ ] [mm] [ ] [mm] [ ] [mm] [ ] [kg] [lb] DRS DRS 12 1, DRS 22 2,200 1, DRS 50 5,000 3, DRS 83 8,300 6, DRS ,000 10, DRS ,300 13, DRS ,500 20, DRS ,300 26, DRS ,000 32, DRS ,000 48, DRS ,000 59, For Individual designs feel free to contact us. Technical enhancements or modifications reserved. Weight without support and nuts. 10 Find further information on and contact your local ITH representative. We would be happy to provide support.

Type DRS Applications Designed for the use in radially

set-up in both directions, as shown in the reverse

connection of a crane On this piston compressor the

to the drive Flexible reaction arm can be adjusted

11 Type DRS Applications Designed for the use in radially limited spaces Ideal to adapt on a wide range of different supporting conditions (e. g. cast housings) The asymmetrical reaction arm can be set-up in both directions, as shown in the reverse direction on this DRS 50 used for the tower joint connection of a crane On this piston compressor the reaction arm of this DRS 50 is in position 1, nearest to the drive Flexible reaction arm can be adjusted flexibly to different supporting conditions like this cast housing. Features TWIN-swivel connection offers various options to position the hydraulic hose. The reaction arm can be adjusted in three positions along the housing as well as in 360. Using the Touch-control lock the reaction arm is easily secured on the splined housing, no extra parts or tools required. ITH Bolting Technology sales@ith.com 11

Extra strong support plate direct support for constant and repetitive supporting conditions. An extra or excessive bending moment is avoided. The plate is a ware part and can be exchanged easily. 4.

12 Type DKS 1 2 Features 3 1. Compact Design Slim profile and small head radius fit easily into tight locations Hexagon output accepts for several inserts: hex-reducer type DKS-A, socket type DKS-AN, square drive type DKS-AV hex drive adapter DKS- AS. 3. Extra strong support plate direct support for constant and repetitive supporting conditions. An extra or excessive bending moment is avoided. The plate is a ware part and can be exchanged easily. 4. Component design Single acting hydraulic cylinder, patented ratchet system and strong 2-component housing allows for quick and easy maintenance. Type DKS-A Type DKS-AN Type DKS-AV Type DKS-AS 5. TWIN-Swivel-Connector with two swivel points for maximum flexibility when positioning the tool and hose. ITH type Max. Torque B L1 L2 R H A/F Weight ITH order no. [Nm] [ft lb] [mm] [ ] [mm] [ ] [mm] [ ] [mm] [ ] [mm] [ ] [mm] [ ] [kg] [lb] DKS , , , DKS ,000 1, DKS ,500 3, DKS ,500 5, DKS ,500 9, DKS ,500 12, DKS ,000 18, DKS ,000 24, DKS ,000 29, DKS ,000 44, DKS 700* 70,000 51, DKS 900* 90,000 66, DKS 1300* 130,000 95, * Double acting hydraulic cylinder For Individual designs feel free to contact us. Technical enhancements or modifications reserved. Weight without support and nuts. 12 Find further information on and contact your local ITH representative. We would be happy to provide support.

Type DKS Applications Single-Hose-System, compatible with all ITH Torque

DKS-A, DKS-AN, DKS-AV, DKS-AS Fields of application: especially for radially

conditions (e.g. flange bolts or large roller bearings, etc.

Direct reaction point: excessive torsion and bending stresses are avoided by

Small head radius allows the DKS to be used on bolts which are in very close

Features TWIN-swivel connection offers various options to position the

13 Type DKS Applications Single-Hose-System, compatible with all ITH Torque Wrench Pumps Extensive application options by use of several insert types DKS-A, DKS-AN, DKS-AV, DKS-AS Fields of application: especially for radially limited spaces, constant and repetitive supporting conditions (e.g. flange bolts or large roller bearings, etc.) Compact design: The DKS are designed to work in tightest applications. Direct reaction point: excessive torsion and bending stresses are avoided by reacting directly against the plate. Small head radius allows the DKS to be used on bolts which are in very close distance to the component wall. Features TWIN-swivel connection offers various options to position the hydraulic hose line. Extra strong supporting plate (wear part) can be exchanged easily. Design benefit: Slim profile design fits in spaces with very limited height clearances. ITH Bolting Technology 13

Hydraulic Aggregate Type DAX Fastest bolting jobs due to high output performances For both shop and in-field use, designed for high cycles Ready to be used with one or multiple ITH Torque Wrenches

Dual-Hose hydraulic connection High-flow technology nipples and couplings offer high output 2. High-pressure gauge with protective rubber cover and multiple colored pressure scales (0 1000 bar) 1 3.

14 Hydraulic Aggregate Type DAX Fastest bolting jobs due to high output performances For both shop and in-field use, designed for high cycles Ready to be used with one or multiple ITH Torque Wrenches Optimal together with ITH Torque Wrench CX or D-Flex uses high flow technology efficiently Also compatible to each ITH-Single-Hose Torque Wrenches DRS and DKS 2 3 4, 5 Features: 1. Dual-Hose hydraulic connection High-flow technology nipples and couplings offer high output 2. High-pressure gauge with protective rubber cover and multiple colored pressure scales ( bar) 1 3. Strong aluminium frame weight optimized, with lifting point 4. Voltage indicator light (neutral conductor; [backside]) Cycle Counter display of bolted cycles offers easy information for tool management (backside) 6. Ribbed tank & fan efficient cooling of the oil bath motor 7. Pressure adjusting valve to set the required torque 8. Oil bath motor 1.1 kw power inside 9. Oil level sight glass (behind the frame) High-pressure Dual-Hose Safety spring, High Flow nipples and couplings for high output performances. Technical Data DAX 21: IT H o rder no. T ype M ax. hydr. o perating pressure [bar] M otor-id DAX One-man-operation ready with standard remote (10m) Option: Automatic control D imensio ns LxB xh [mm] Weight [kg] Electrics 535 x 298 x (without oil) Voltage Phases Frequency 110 V Hz V Hz M otor-id Technical enhancements or modifications reserved V Hz Find further information on and contact your local ITH representative. We would be happy to provide support.

Dual-Hose-System Hydraulic Aggregates Single-Hose-System Compatible for ITH Torque Wrenches

Electric Pump Fundamental features for service jobs High output performances Operating

Fundamental features for service jobs Operating pressure: 950 bar One-Man-operation with

and fastest aggregate for high performances Fastest bolting jobs by highest output

Electric pump For serial applications and high cycles Operating pressure: 950 bar

Pneumatic pump Powered by air pressure no electric power supply required Operating Pressure:

set up the required torque High pressure gauge with multicoloured scale ITH type L W H Oil

DA 8 550 21.65 290 11.42 280 11.02 3.5 0.92 23 50.71 50.01008-xxx/xx DA 11 360 14.17 235 9.

55 50.01015-xxx/xx H-DAX 18 476 18.74 519 20.43 373 14.69 3.2 0.85 28 61.73 50.

Hydro-DAX 21 90-110 V, 110 V, 190-230 V, 230 V, 380-420 V, 400 V, 480 V, 690 V Phases: 1 or 3

16 50.01021-xxx/xx A-DAX 19 620 24.41 320 12.60 420 16.54 3 0.79 33.6 74.08 50.

15 Dual-Hose-System Hydraulic Aggregates Single-Hose-System Compatible for ITH Torque Wrenches CX, DRS, DKS, D-Flex Compatible to ITH Torque Wrenches types DRS, DKS Type Hydro-DAX 18 Electric Pump Fundamental features for service jobs High output performances Operating pressure: 850 bar One-Man-operation with remote control Oil-bath motor Type DA 8 Electric Pump Fundamental features for service jobs Operating pressure: 950 bar One-Man-operation with remote control Oil-bath motor Type Hydro-DAX 21 Type DA 11 High-speed electric pump Strongest and fastest aggregate for high performances Fastest bolting jobs by highest output performances Operating pressure: 850 bar One-man-operation with remote control Oil-bath motor Electric pump For serial applications and high cycles Operating pressure: 950 bar One-Man-operation with remote control External electric motor Type Aero-DAX 19 Type DA 16 Pneumatic pump Powered by air pressure no electric power supply required Operating Pressure: 850 bar One-man operation with remote control Manual pump For service jobs Shut-off valve to set up the required torque High pressure gauge with multicoloured scale ITH type L W H Oil volume Weight (incl. Oil) [mm] [ ] [mm] [ ] [mm] [ ] [l] [gal] [kg] [lb] ITH order no. DA xxx/xx DA xxx/xx DA xxx/xx H-DAX xxx/xx Available voltage Available power supplies for Types DA 8, DA 11, Hydro-DAX 18, Hydro-DAX V, 110 V, V, 230 V, V, 400 V, 480 V, 690 V Phases: 1 or 3 Frequencies: 50 Hz, Hz, 60 Hz H-DAX xxx/xx A-DAX xxx/xx For further information on the types or customized designs feel free to contact us. Technical enhancements or modifications reserved. ITH Bolting Technology sales@ith.com 15

Dual-Hose-System Accessories Single-Hose-System Dual high pressure hose Length ITH order no. [m] 3 34.00230-0030 4 34.00230-0040 5 34.00230-0050 6 34.

pressure hose Compatible to ITH Torque Wrenches DRS, DKS Length ITH order no. [m] 3 34.00030-0030 4 34.00030-0040 5 34.00030-0050 6 34.

Type DKS-AS Outer hexagon adapter Type DKS-A Hexagon adapter Type DKS-AN Inner hexagon adapter Type DKS-AV Outer square adapter Type DKS-AS Outer hexagon

.. Order.-No.: 52.125... Order-No.: 52.127 Order-No..: 52.129 Order.-Nr.: 52.128.

socket Type DRS-SE Special hexagon socket Type DRS-VE Special square socket Type DRS-KSE Special power box spanner socket Order.-No.: 56.022 Order.-No.: 56.023 Order-No.

16 Dual-Hose-System Accessories Single-Hose-System Dual high pressure hose Length ITH order no. [m] Anti-kink protection, High Flow nipples and couplings for high output performances Compatible to ITH Torque Wrenches type CX and D-Flex High pressure hose Compatible to ITH Torque Wrenches DRS, DKS Length ITH order no. [m] Inserts for type D-Flex Inserts for type DKS Type DKS-A Hexagon adapter Type DKS-AN Inner hexagon adapter Type DKS-AV Outer square adapter Type DKS-AS Outer hexagon adapter Type DKS-A Hexagon adapter Type DKS-AN Inner hexagon adapter Type DKS-AV Outer square adapter Type DKS-AS Outer hexagon adapter Order.-No.: Order-No.: Order-No..: Order.-Nr.: Order.-No.: Order-No.: Order-No..: Order.-Nr.: Inserts for type CX Inserts for type DRS Type CX-VE Special square socket Type CX-KSE Special power box spanner socket Type CX-SE Special hexagon socket Type DRS-SE Special hexagon socket Type DRS-VE Special square socket Type DRS-KSE Special power box spanner socket Order.-No.: Order.-No.: Order-No.: Order.-No.: Order.-No.: Order.-No.: Dimensions for types DRS and CX Contact us for a complete list of available sockets: metric, imperial or customized designs 16 Find further information on and contact your local ITH representative. We would be happy to provide support.

Measurement and testing equipment ITH Static Torque Tester 1. Testing and calibration of hydraulic torque wrenches all brands! 2.

Certified precision Certified according to the strict regulations of the German Accreditation Body DAkkS (Deutsche Akkreditierungsstelle DA kks) Versions ITH type Torque range L B H Weight ITH order

Ready for flexible on-site use: 2 robust carrying handles, 4 eye bolts for the transport by cranes. Measuring amplifier with digital display.

easily All relevant data are recorded and saved. The results can be transferred automatically to PDF or Excell files for further usage.

Version Standard plus automatic measurement procedures: The ITH management software controls the whole testing process Including an industrial touch panel PC with ITH management software installed

17 Measurement and testing equipment ITH Static Torque Tester 1. Testing and calibration of hydraulic torque wrenches all brands! 2. Worksafe design and mobile use on sites saftey housing and robust handle bars 3. Easy and automatic generation of test protocols (optional) in Excel or PDF-files 4. Certified precision Certified according to the strict regulations of the German Accreditation Body DAkkS (Deutsche Akkreditierungsstelle DA kks) Versions ITH type Torque range L B H Weight ITH order no. Basic Standard Digital Flexible reaction point, easy adjustable for every hydraulic torque wrench type. Safety features: strengthened safety cover, lockable by throw latches. Ready for flexible on-site use: 2 robust carrying handles, 4 eye bolts for the transport by cranes. Measuring amplifier with digital display. Version Basic plus documentation: ITH Static Torque Tester comes with a pressure transducer for the hydraulic pump unit and digital ITH management software to record all test results digitally and easily All relevant data are recorded and saved. The results can be transferred automatically to PDF or Excell files for further usage. ITH management software is easy to use and offers a clear view about the results. Version Standard plus automatic measurement procedures: The ITH management software controls the whole testing process Including an industrial touch panel PC with ITH management software installed Including a measurement station with spacy drawers for a printer or to have all equipment at one place Additional features An ITH hydraulic pump unit Hydro-DAX 18 [Nm] [ft lbs] [mm] [ ] [mm] [ ] [mm] [ ] [kg] [lb] STT ,7000 STT ,600 STT , ,000 STT , ,000 Version Basic comes with a flexible reaction point, a digital display and robust throw latches. All features can be combined among each other due to the demand of our business partners. ITH recommends option Digital as an extended measurement station including: 1. Pressure transducer 2. ITH management software for digital recording of the results via an industrial touch panel PC 3. Spacy drawers for a printer 4. ITH hydraulic pump unit Hydro-DAX 18 ITH Bolting Technology sales@ith.com 17

Application examples Higher precision by the angle-controlled tightening with the ITH system ALPHA: An ALPHA sensor (red) can be attached easily to every ITH hydraulic torque wrench, like for

The small head radiusses are designed to match flange standards MSS SP-44 and ASME B16.5. Find further information about system ALPHA on page 4.

lbs). The remote offers comfortable oneman operation.

18 Application examples Higher precision by the angle-controlled tightening with the ITH system ALPHA: An ALPHA sensor (red) can be attached easily to every ITH hydraulic torque wrench, like for example on this D-Flex 5. The reduced head radius makes the D-Flex fit into smallest bolt spacings, which is beneficial for all kinds of applications. The small head radiusses are designed to match flange standards MSS SP-44 and ASME B16.5. Find further information about system ALPHA on page 4. Flexible and easy-to-use: Light-weight and powerful ITH hydraulic torque wrench type CX tightens tower segment bolts M48, SW 80 (1 7/8, A/F 3 1/8 ) of a windturbine with 6,500 Nm (4,795 ft lbs). The remote offers comfortable oneman operation. On-site ready, robust and flexible: ITH hydraulic torque wrench type D- Flex 5 tightens bolts of a steel construction of a ropeway, powered by an ITH pump unit Hydro-DAX 18. Next to an extra-flat profile the D-Flex can be used very flexibly: Up to 8 cassette units can be powered with one cylinder unit. 18 Find further information on and contact your local ITH representative. We would be happy to provide support.

ITH quality management Before first delivery and after maintenance all ITH Nut Runners are tested and calibrated

All ITH business procedures including development, production and distribution of bolting tools and testing

Qualification in bolting technology A B C ITH has designed training programs organized in three levels, which

user training Advanced user training Intensified expert training Exemplary contents: Working safely: Safety

finishing a final test every participant gets certified.

Tool service, rental & in-field jobs On-site services: Quick & certified: Proven liability: ITH offers on-site

tools. All services are handled quickly, reliably and are recorded internally. Tool calibrations are certified.

19 ITH quality management Before first delivery and after maintenance all ITH Nut Runners are tested and calibrated on dynamic torque measurement unit (DAkkS certified). Measured values are recorded on an ITH test certificate. All ITH business procedures including development, production and distribution of bolting tools and testing equipment are certified according to the strict quality management directive ISO Qualification in bolting technology A B C ITH has designed training programs organized in three levels, which combine practical expierience and theory in bolting technology effectively: Level A: Level B: Level C: Basic user training Advanced user training Intensified expert training Exemplary contents: Working safely: Safety introduction Theoretical knowledge of Bolting Technology Hands on tools: Correct use, maintenance issues After finishing a final test every participant gets certified. The training contents can be customized according to customers needs. Tool service, rental & in-field jobs On-site services: Quick & certified: Proven liability: ITH offers on-site maintenance and calibration service for ITH tools, ITH equipment and complete ITH tool sets as well as rental tools. All services are handled quickly, reliably and are recorded internally. Tool calibrations are certified. With more than 500 successful on-site bolting jobs on gas and steam turbines worldwide the ITH bolting staff has proven to work quickly, reliably and safely according to international safety standards. ITH Bolting Technology sales@ith.com 19

Technical sales & service offices worldwide ITH drives innovation in Bolting Technology With more

Many of these developments have become standards of bolting technology.

bolts Synergy effects being a whole system supplier Since 1995: ITH was the first mover to

worldwide spare part availability ITH offers synergy effects as a system supplier The quality of

components: tools, engineering, fasteners, service.

20 Technical sales & service offices worldwide ITH drives innovation in Bolting Technology With more than 30 years in the bolting industry, ITH continuously invests experience and know-how into new technical developments. More than 200 national and international patents prove the innovative capabilities of ITH. Many of these developments have become standards of bolting technology. Individual industry- and customer solutions Expert advisory service in all questions involving bolts Synergy effects being a whole system supplier Since 1995: ITH was the first mover to implement the international quality guideline DIN ISO Fast and qualified service, worldwide spare part availability ITH offers synergy effects as a system supplier The quality of a bolted connection depends on several factors: design elements, fasteners, bolting method and assembly. As a system supplier only ITH offers complete bolting solutions by analysing all 4 core components: tools, engineering, fasteners, service. These components are combined to create the best technical and costeffective solutions for customers. Find further information and your local person in charge on our website mobile device optimized. ITH GmbH & Co. KG Steinwiese 8 Postfach Meschede Germany Phone: +49 (0) Fax: +49 (0) sales@ith.com ITH 1610

ITH Nut Runners - Types

www.ith.com ITH Nut Runners - Types EDS standard Electric Nut Runner, torque values from 400 Nm to 13,000 Nm Easy-to-use multi-function display, powerful 1,300 W motor Optional documentation system and