Drilling Rig LB LB

Transcription

1 Drilling Rig LB 4-7 EN LB 3.5

2 Concept and characteristics Kelly rope Leader top for Kelly rope Kelly Leader top for auxiliary rope Rotary Inclination device Casing driver Auxiliary winch Radius adjustment device Crowd winch Casing oscillator Kelly winch Undercarriage Counterweight 1. t LB 4-7 The robust universal machine for a wide variety of applications: Kelly drilling Auger drilling Full displacement drilling Double rotary drilling The solid undercarriage offers excellent stability and low ground bearing pressure. The uppercarriage with its small swing radius enables operation in restricted space. Parallel kinematics with a large working area allow to fold the leader back. The rigid leader absorbs high torque and is fitted with a rope crowd system for high pull forces. All winches are mounted on the leader, which provides a direct view of the main winch from the operator s cab. The rotary drive of the BAT series combines exceptional torque with optimum operating comfort. The powerful Liebherr diesel engine is low in emission and economical through SCR technology. LB

3 Long leader, foldable Counterweight x 6 t LB 4-7 with optional equipment The Litronic control with assistance systems supports the operator: Cruise Control for the drilling process Joystick control for all machine functions Automatic shake-off function for working tools Leader inclination memory etc. Liebherr Kelly s feature strongly overlapping elements resulting in less wear. Precise and robust Liebherr casings and drilling tools provide excellent drilling performance. Sophisticated solutions provide safe operation and maintenance of the machine: Cab design for optimum visibility Acoustic and optic warning Walkways on the uppercarriage Safety rails on top of the uppercarriage Rear and side view cameras etc. LB

4 Dimensions R R 376 LB 4-7 LB 4-7 with optional equipment Technical data LB 4-7 Total height.85 m Continuous rig inclination adjustment Lateral inclination ± 8 Forward inclination 5 Backward inclination 15 Technical data LB 4-7 with optional equipment Total height 4.1 m Continuous rig inclination adjustment Lateral inclination ± 8 Forward inclination 5 Backward inclination 15 Operating weight LB 4-7 Total weight with 7 mm 3 web shoes Total weight with 8 mm 3 web shoes Total weight with 9 mm 3 web shoes 75.9 t 76.4 t 77. t The operating weight includes the basic machine LB 4-7 (with rotary and Kelly MD 8/3/4) and 1. t counterweight, without equipment for casing oscillator. Operating weight LB 4-7 with optional equipment Total weight with 7 mm 3 web shoes 78.6 t Total weight with 8 mm 3 web shoes 79.1 t Total weight with 9 mm 3 web shoes 79.7 t The operating weight includes the basic machine LB 4-7 (with long leader, rotary and Kelly MD 8/3/4) and x 6 t counterweight, without equipment for casing oscillator. 4 LB

5 max R 376 LB 4-7 with optional equipment and short leader lower part Technical data LB 4-7 with optional equipment Total height 4.1 m Continuous rig inclination adjustment Lateral inclination ± 8 Forward inclination 5 Backward inclination 15 Operating weight LB 4-7 with optional equipment Total weight with 7 mm 3 web shoes Total weight with 8 mm 3 web shoes Total weight with 9 mm 3 web shoes 77.5 t 78. t 78.6 t The operating weight includes the basic machine LB 4-7 (with long leader and short leader lower part, rotary and Kelly MD 8/3/4) and x 6 t counterweight, without equipment for casing oscillator. LB

6 Transport dimensions and weights Transport standard includes the basic machine (ready for operation) with leader, without attachment (such as rotary, Kelly etc.) and without counterweight. Dimensions and weights Length Weight complete without counterweight 1.9 m 54.8 t Transport with optional equipment includes the basic machine (ready for operation) with long leader (leader upper part folded), without attachment (such as rotary, Kelly etc.) and without counterweight. Dimensions and weights Length Weight complete without counterweight m 55.7 t Transport with optional equipment (leader lower part folded) includes the basic machine (ready for operation) with long leader (leader upper part and lower part folded), without attachment (such as rotary, Kelly etc.) and without counterweight. Dimensions and weights Length Weight complete without counterweight 16.6 m 55.7 t 6 LB

7 Transport basic machine ready for operation, without counterweight Counterweight (standard) Counterweight 1. t Counterweight (optional equipment) Counterweight (upper section) 6 t Transport weight 36.4 t Counterweight (lower section) Rotary BAT 7 Transport weight BAT t t Double rotary drive DBA 8 Double rotary drive DBA 16 Transport weight Transport weight DBA t DBA t 181 MAT 1 Transport weight MAT t Weights can vary with the final configuration of the machine. The figures in this brochure may include options which are not within the standard scope of supply of the machine. LB

8 Transport dimensions and weights 1915 (*1997) (*145) (*16445) Transport leader includes the leader without attachment (such as rotary, Kelly etc.). * Possible variation: leader with short leader lower part. Dimensions and weights Length Weight complete Leader lower part Leader upper part with leader top 1.9 m 18.4 t 1. t 3.3 t Transport long leader includes the long leader without attachment (such as rotary, Kelly etc.). * Possible variation: long leader with short leader lower part. Dimensions and weights Length Weight complete Leader lower part Leader upper part with leader top 3.19 m 19.3 t 1. t 4. t Weights can vary with the final configuration of the machine. The figures in this brochure may include options which are not within the standard scope of supply of the machine. 8 LB

9 Technical data Engine Power rating according to ISO 949, 3 kw (49 hp) at 17 rpm Engine type Liebherr D 936 A7-4 Fuel tank 7 l capacity with continuous level indicator and reserve warning Engine complies with 97/68 EC Stage IV and NRMM exhaust certification EPA/CARB Tier 4f. Swing Consists of triple-row roller bearing with external teeth and two swing drives, fixed axial piston hydraulic motor, hydraulically released multi disc holding brake, planetary gearbox and pinion. Selector for 3 speed ranges to increase swing precision. Swing speed from 3.4 rpm continuously variable. Hydraulic system The main pumps are operated by a distributor gearbox. Axial piston variable displacement pumps work in open circuits supplying oil only when needed (flow control on demand). Hydraulic pressure peaks are absorbed by the integrated automatic pressure compensation, which relieves the pumps and saves fuel. Pumps for working tools Separate pump for kinematics Hydraulic oil tank Max. working pressure x 7 l/min 13 l/min 6 l 35 A system of electronically monitored pressure and return filters cleans the hydraulic oil. Any clogging is displayed in the cabin. The use of synthetic environmentally friendly oil is also possible. Control The control system developed and manufactured by Liebherr is designed to withstand extreme temperatures and the many heavy duty construction tasks for which this machine has been designed. Complete machine operating data are displayed on a high resolution monitor screen. A GSM/GPRS telematics module allows for remote inquiry of machine data and operational conditions. To ensure clarity of the information on display, different levels of data are shown in enlarged lettering and symbols. Control and monitoring of the sensors are also handled by this high technology system. Error indications are automatically displayed on the monitor in clear text. The machine is equipped with proportional control for all movements, which can be carried out simultaneously. Two joysticks are required for operation. Pedal control can be changed to hand control. Options: PDE : Process data recording Crawlers Propulsion through axial piston motor, hydraulically released multi disc brake, maintenance-free crawler tracks, hydraulic chain tensioning device. Drive speed Track force Width of 3-web grousers Transport width 1.45 km/h 694 kn 8 mm 34 mm Kelly winch with freewheeling Line pull effective (1 st layer) Rope diameter Rope speed Option (only enabled in the operating mode Kelly drilling ): Line pull effective (1 st layer) Rope diameter Rope speed 1 kn 8 mm 85 m/min 3 kn 8 mm 85 m/min Option: Width of 3-web grousers Transport width Width of 3-web grousers Transport width 7 mm 3 mm 9 mm 35 mm Auxiliary winch Line pull effective (1 st layer) Rope diameter Rope speed 8 kn mm 8.5 m/min Noise emission Noise emissions correspond with /14/EC directive. Guaranteed average sound pressure level L PA in the cabin Guaranteed sound power level L WA Option: Eco-Silent Mode Reduction of guaranteed sound power level L WA 74.9 db(a) 19 db(a) 4 db(a) Vibration transmitted to the hand-arm system of the machine operator <.5 m/s Vibration transmitted to the whole body of the machine operator <.5 m/s Rope crowd system Crowd force (push/pull) 3/3 kn Line pull (effective) 16 kn Rope diameter 4 mm Travel (standard leader) 16. m Travel (long leader) 17.5 m Travel reduction (with short leader lower part) 1.6 m Rope speed 88 m/min The winches are outstanding in their compact design and easy assembly. Propulsion is via a maintenance-free planetary gearbox in oil bath. Load support by the hydraulic system; additional safety factor by a spring loaded, multi disc holding brake. All line pull values are effective values. The efficiency factor of approx. 5 % has already been deducted. LB

10 Rotary BAT 7 with shock absorber Gearbox frame Drive motors Kelly Shock absorber Gearbox Cardan joint Casing driver Automatic gearbox for best operating comfort No stopping required to change gears No interruption of the drilling process Automatic torque adjustment Continuous optimization of speed Four electronically adjustable speed ranges Highest availability through easy set-up No mechanical shift gearbox Higher availability thanks to less moving parts Less maintenance required No pressure lubrification necessary No interferences through defective lubrication pump Simplified hydraulics Lower risk of hydraulics leakages Flexibility through modular design Exchangeable drive adapters for use of other Kelly s Exchangeable cardan joint for other casing drivers Quickly exchangeable equipment for other methods of operation 3 5 BAT 7 Nominal 3 5 BAT 7 Effective knm 15 knm rpm rpm 1 LB

11 Kelly drilling LB 4-7 A 3 1: kn 1.3 m/min m kn KELLY 3 19 X mm/u -4.3m kn. m/min -4.5 m rpm % Nm MODE LB 4-7 Display for Kelly drilling Technical data Rotary drive - torque Rotary drive - speed Performance data Max. drilling diameter* Max. drilling diameter* *) Other drilling diameters on request. Other Kelly s available on request. 1 ) When using a casing oscillator, value X has to be reduced by 15 mm. When using a Kelly guide, value X has to be reduced by 55 mm. ) Installation only possible using auxiliary equipment. 7 knm 46 rpm 19 mm uncased 15 mm cased Kelly s A X 1 Drilling depth Weight Kelly Ø (mm) (mm) (m) (t) (mm) MD 8/3/ MD 8/3/ MD 8/3/ MD 8/3/ MD 8/3/ MD 8/4/ MD 8/4/ MD 8/4/ MD 8/4/ MD 8/4/ LB

12 Kelly drilling LB 4-7 with optional equipment and automatic casing driver A 3 1: kn 1.3 m/min m kn KELLY 3 19 X mm/u -4.3m kn. m/min -4.5 m rpm % Nm MODE LB 4-7 with optional equipment and automatic casing driver Display for Kelly drilling Technical data Rotary drive - torque Rotary drive - speed Performance data Max. drilling diameter* Max. drilling diameter* 7 knm 46 rpm 19 mm uncased 15 mm cased *) Other drilling diameters on request. Other Kelly s available on request. 1 ) When using a casing oscillator, value X has to be reduced by 15 mm. When using a Kelly guide, value X has to be reduced by 55 mm. ) Installation only possible using auxiliary equipment. Kelly s Drilling A X 1 Weight Kelly Ø depth (mm) (mm) (m) (t) (mm) MD 8/3/ MD 8/3/ MD 8/3/ MD 8/3/ MD 8/3/ MD 8/4/ MD 8/4/ MD 8/4/ MD 8/4/ MD 8/4/ MD 8/4/ LB

13 Kelly drilling LB 4-7 with optional equipment and short leader lower part A kn 1.3 m/min m 1: kn KELLY 3 19 X mm/u -4.3m kn. m/min -4.5 m MODE rpm % Nm LB 4-7 with optional equipment and short leader lower part Display for Kelly drilling Technical data Rotary drive - torque Rotary drive - speed Performance data Max. drilling diameter* Max. drilling diameter* 7 knm 46 rpm 8 mm uncased 15 mm cased *) Other drilling diameters on request. Other Kelly s available on request. 1 ) When using a casing oscillator, value X has to be reduced by 15 mm. When using a Kelly guide, value X has to be reduced by 55 mm. ) Installation only possible using auxiliary equipment. Kelly s Drilling A X 1 Weight Kelly Ø depth (mm) (mm) (m) (t) (mm) MD 8/3/ MD 8/3/ MD 8/3/ MD 8/3/ MD 8/3/ MD 8/4/ MD 8/4/ MD 8/4/ MD 8/4/ MD 8/4/ MD 8/4/ LB

14 Continuous flight auger drilling Auger with auger cleaner 3 11: m³ kn kn 1.73 m/min m KELLY 6. 4 % kn 1.73 m/min m rpm % Nm MODE Display for continuous flight auger drilling Technical data Performance data Rotary drive - torque Rotary drive - speed 7 knm 46 rpm Drilling depth without Kelly extension, with auger cleaner Drilling depth with 6 m Kelly extension, with auger cleaner Drilling depth with 8 m Kelly extension, with auger cleaner 14.6 / 15.9* m.6 / 1.9* m.6 / 3.9* m Max. pull force (crowd winch and Kelly winch) 7 kn Max. drilling diameter** 1 mm *) With optional equipment **) Other drilling diameters available on request 14 LB

15 Full displacement drilling Full displacement tool with auger guide 3 11: m³ kn kn 1.73 m/min m KELLY 6. 4 % kn 1.73 m/min m rpm % Nm MODE Display for full displacement drilling Technical data Performance data Rotary drive - torque 7 knm Drilling depth 15. / 16.5* m Rotary drive - speed 3 rpm Drilling depth with 6 m Kelly extension 1. /.5* m Drilling depth with 8 m Kelly extension 3. / 4.5* m Max. pull force 7 kn Max. drilling diameter** 6 mm *) With optional equipment **) Other drilling diameters available on request LB

16 Double rotary drilling Model DBA 8 / DBA 16 DBA 16 with protective hose 3 11: m³ kn 3.7 m/min -1.8m. 4 4 % kn KELLY kn. m/min.m rpm % Nm MODE Display for double rotary drilling Technical data DBA 8 Drilling drive I torque 1 st gear 83 knm Drilling drive I speed 1 st gear 16 rpm Drilling drive I torque nd gear 41 knm Drilling drive I speed nd gear 3 rpm Drilling drive II torque 1 st gear 6 knm Drilling drive II speed 1 st gear 1.5 rpm Drilling drive II torque nd gear 31 knm Drilling drive II speed nd gear 43 rpm Performance data DBA 8 Max. drilling depth without protective hose Max. pull force Max. drilling diameter** 15. / 16.5* m 3 kn 6 mm Technical data DBA 16 Drilling drive I torque Drilling drive I speed Drilling drive II torque Drilling drive II speed Performance data DBA 16 Max. drilling depth*** Max. pull force Max. drilling diameter** 16 knm 16 rpm 15 knm 8 rpm 15. / 16.5* m 5 kn 75 mm *) With optional equipment **) Other drilling diameters available on request ***) When using a protective hose, the maximum drilling depth has to be reduced by 5 mm. When using the pulling device, the max. drilling depth decreases by 1 mm. 16 LB

17 Soil mixing Model MAT 1 Soil mixing 3 13: m³ 16.5 kn 1.5 m/min -14.5m l/min 98 kn.3kn AUX KELLY kn. m/min.m rpm % m N MODE Display for soil mixing Technical data Performance data Mixing drive - torque 95 knm Max. mixing depth 15. / 16.5* m Mixing drive - speed 1 rpm Max. mixing diameter** 15 mm *) With optional equipment **) Other mixing diameters on request LB

18 Process data recording system - PDE (additional equipment) The Liebherr process data recording system PDE constantly records the relevant process data during the working process. 59% 7 pile number 1% ø 6 cm 3.5 m mm 1A/3 pile number 1A/3 4. m 4.5 m CompactFlash memory card 5. m 5.5 m ABC Printer PDE PDE colour monitor for visualization of the PDE data in the operator's cab Standard Optional PC provided by the customer Process data report software PDR External sensors Depending on the application the recorded and processed data are displayed on the PDE touchscreen in the operator s cab, e.g. in the form of an online cast-in-place pile. At the same time the PDE is operated using this touchscreen. The operator can enter various details (e.g. jobsite name, pile number, etc.) and start and stop recordings. A recording of every start-stop cycle carried out in the PDE is established on a CompactFlash memory card. The PDE can be configured in a number of ways, e.g. for the connection of external sensors and/or for the generation of a simple protocol as graphic file. Process data reporting - PDR (additional equipment) Comprehensive data evaluation and generation of reports on a PC is possible using the software PDR. Recordings management - The recordings generated by the PDE system can be imported and managed in PDR. The data can be imported directly from the CompactFlash card or via the Liebherr telematics system LiDAT. Certain recordings, e.g. for a particular day or jobsite, can be found using filter functions. CFA Drilling job site: machine ID: start date: start time: stop time: duration: motorway 1155xx :16:48 1:48:48 :3: pile number: maximum depth: total concrete vol.: concrete volume pile: overconsumption: maximum incline: E 7 cm 15,13 m³ 14,531 m³ 9,8 %,4 Viewing data - The data in each record is displayed tabularly. Combining several recordings provides results, for example, regarding the total concrete consumption or the average depth. Furthermore, a diagram editor is available for quick analysis. Generating reports - A vital element of PDR is the report generator, which allows for the generation of individual reports. These can be printed out directly or stored as pdf files. In the process the size, colour, line thickness or even the desired logo can be configured. Moreover, the reports can be displayed in different languages, e.g. in English and in the national language. 18 LB

19 Notes LB

20 Liebherr-Werk Nenzing GmbH Dr. Hans Liebherr Str. 1, 671 Nenzing/Austria Tel.: , Fax: facebook.com/liebherrconstruction LB Version 3 5/18 The figures in this brochure may include options which are not within the standard scope of supply of the machine. Subject to change without notice.