FREIGHT SINGLE CAR TEST DEVICE, PART NO

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Betty Hutchinson
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1 FREIGHT SINGLE CAR TEST DEVICE, PART NO FEBRUARY, 2002 Supersedes issue dated June, 200 IMPORTANT: This catalog is published as an aid in identifying the detail parts that make up this complete device. Refer to applicable maintenance publication BEFORE attempting either the disassembly or the assembly of this device. WARNING: At the time any part is replaced in this device, the operation of the complete device must pass a series of tests prescribed in the latest issue of the applicable Wabtec Test Specification. At the time this device is applied to the brake equipment arrangement, a stationary vehicle test must be made to ensure that this device functions properly in the total brake equipment arrangement. (Consult your local Wabtec Representative for identity of the test specification, with latest revision date, that covers this device.) IMPORTANT: Only Wabtec supplied parts are to be used in the repair of this device in order to obtain satisfactory operation. Commercially available non- O.E.M. parts are unacceptable. NOTE: The part numbers and their associated descriptions are the property of Wabtec Corporation and may not be replicated in any manner or form without the prior sole written consent of an Officer of Wabtec Corporation WABCO Freight Car Products. A Wabtec Company. All rights reserved Page of 2 February, 2002

2 8 6 0 Supply Pipe 7 Brake Pipe 2 Figure - Part No February, 2002 Page 2 of 2

3 FREIGHT SINGLE CAR TEST DEVICE, PART NO Figure Figure & Customer Wabtec Ref. No. Part No. Part No. Description Qty FREIGHT SINGLE CAR TEST DEVICE Ref. (Includes Ref. Nos. to ) COUPLING, FR-2 Hose STRAINER, Air NIPPLE, /2 x /2" N--B REDUCING VALVE (See Figure ) SINGLE CAR TEST DEVICE BODY NIPPLE, /8 x 2" DIAPHRAGM COCK, /2" with Flowrator (See Figure ) PLUG, Choke /8" NPT - 86.DIAPHRAGM COCK, /8" (See Figure ) SCREW, /6-8 x /" Fillister Head - 76.SCREW, /6-8 x 2 /2" Fillister Head Page of 2 February, 2002

4 Section B - B B B 2 20 Figure 2 - Part No February, 2002 Page of 2

5 SINGLE CAR TEST DEVICE BODY ASSEMBLY - Figure 2 Figure & Customer Wabtec Ref. No. Part No. Part No. Description Qty. 2 - SINGLE CAR TEST DEVICE BODY ASSEMBLY Ref. (Includes Ref. Nos. to 27) SCREW, /6-8 x /2" Fillister Head SCREW, #2-2 x /" Round Head 2-7.GAUGE, /2" Duplex Air NUT, Fitting, Compression THIMBLE STUD, Fitting, Compression, /" NPT STUD, Fitting, Compression, /8" NPT TUBE, Supply Gauge 2-26.TUBE, Brake Pipe Gauge BRACKET AND HANDLE, Gauge PLUG, Handle SPRING, Handle Latch (See Page for Spring Identification Chart) 2 -..RIVET LATCH, Handle BODY, Handle PLATE, Strainer NUT, Strainer Cap HAIR, Curled SCREW, /6-8 x /" Hex SEAT, Rotary Valve GASKET, Rotary Valve Seat VALVE, Rotary SPRING, Rotary Valve Key (See Page for Spring Identification Chart) KEY, Rotary Valve WASHER, Rotary Valve Key O-RING, 7 /8" O.D BODY, Rotary Valve Page of 2 February, 2002

6 Figure - Part No February, 2002 Page 6 of 2

7 N--B REDUCING VALVE, Part No Figure Figure & Customer Wabtec Ref. No. Part No. Part No. Description Qty N--B REDUCING VALVE, Complete with Pipe Bracket Ref. (Includes Ref. Nos. to ) - 8..PIN, /6" x /" Cylindrical Spring HANDLE BRACKET, Handle PIN, Pusher NUT, /", Hex NUT, #0, Elastic Stop BOLT, #0-2, Shouldered Hex Socket BOLT, /6-8 x /" Hex NUT, /6" Self Locking BRACKET N--B REDUCING VALVE PORTION (Includes Ref. Nos. 8,, and 2 to 28) GASKET 2-6..STRAINER HOUSING, Spring with Stop Nut SEAT, Spring SCREW, /2-20 x /2" Adjusting SPRING, Adjusting (See Page for Spring Identification Chart) NUT, /6", Hex FOLLOWER, Diaphragm DIAPHRAGM SEAT, Exhaust Valve O-RING, /" O.D SPRING (See Page for Spring Identification Chart) UNIT, Inlet and Exhaust O-RING, /" O.D BODY, Complete STUD, /6 x /2" DIRT PROTECTOR - 7 PIPE BRACKET, Complete Ref. (Includes Ref. Nos. 2 to ) PIPE BRACKET STUD, /8 x 2 /8" NUT, /8" Hex 2 NOTE: Indicates parts included in Handle Conversion Kit, Part No Page 7 of 2 February, 2002

8 A 2 22 B A 8 B Figure - Part No. 0 February, 2002 Page 8 of 2

9 /2" DIAPHRAGM COCK, Part No. 0 - Figure Figure & Customer Wabtec Ref. No. Part No. Part No. Description Qty. - 0 /2" DIAPHRAGM COCK, with Flowrator, Assembly Ref. (Includes Ref. Nos. to 22) BOLT, /8-6 x " Hex PIN, /6 x /6" - 7..PIN, Fulcrum SCREW, Hex Head Set - 7..HANDLE SCREW, /-20 x 7 /8" Fillister Head STEM FULCRUM COUPLING COVER, Diaphragm DISC DIAPHRAGM - 60.GASKET, /2" O.D. Ring O-RING, /8" O.D STOP, Top Float GASKET, /8" O.D. Ring TUBE, Protection TUBE AND FLOAT BALL STOP, Bottom Float BODY, Assembly PLUG, Choke, /" NPT PLUG, Choke, /8" NPT Page of 2 February, 2002

10 2, Figure - Part No. 86 /8" NON-VENTED DIAPHRAGM COCK, Part No Figure Figure & Customer Wabtec Ref. No. Part No. Part No. Description Qty /8" NON-VENTED DIAPHRAGM COCK Ref. (Includes Ref. Nos. to ) - 88.SCREW, /6-8 x /" Hex PIN, /6 x /6" - 7.PIN, Fulcrum - 7.HANDLE - 0.SCREW, / x /2" Square Head Set FULCRUM SCREW, #0 x 7 /8 Fillster Head COUPLING STEM COVER, Diaphragm - 7.DISC DIAPHRAGM BODY, Cock February, 2002 Page 0 of 2

11 6 2 Figure 6 - Part No TEST COUPLING ASSEMBLY, Part No Figure 6 Figure & Customer Wabtec Ref. No. Part No. Part No. Description Qty TEST COUPLING ASSEMBLY Ref. (Includes Ref. Nos. to ) FITTING, Choke, Complete (Includes Ref. Nos. 2 and ) CHOKE, Nylon INSERT 6-2.REDUCER, / x /2" COUPLING, FS CHAIN Page of 2 February, 2002

12 SPRING IDENTIFICATION The following table is shown to enable identification of the springs used in the devices catalogued herein. It is based on calculated figures and the actual spring will vary somewhat, due to the small differences in wire, coil diameter, number of turns, etc. This tabulation is intended for identification only and should not be used for any other purpose. It does not represent a specification for the springs mentioned. For proper operation of this device ONLY springs supplied by Wabtec Corporation are to be used in locations illustrated herein. Approx. Approx. Approx. Approx. Outside Wire Free No. Dia. Dia. Height Turns Part No. "A" In. "B" In. "C" In. * Material 0 /2 /6 /6 /2 Steel 2822 /8 /6 / 0 /2 Bronze 6 7 /2 /6 2 /6 0 Steel 622 /8 /6 2 /2 Steel *NOTE: Number of turns counted from extreme ends of wire. All dimensions are shown in inches. WABCO Freight Car Products 00 Air Brake Avenue 7 Seaman Street Wilmerding, Pennsylvania 8 Stoney Creek, Ontario L8E 2R2 (2) Fax (2) 82-0 (0) Fax (0) February, 2002 Page 2 of 2

B-1 QUICK SERVICE VALVE PORTION PART NOS.

B-1 QUICK SERVICE VALVE PORTION PART NOS. B- QUICK SERVICE VALVE PORTION PART NOS. 565453 or 565453-00PT B- QUICK SERVICE VALVE, PART NO. 565450 For use on cars which are 75 feet or more in length B- QUICK SERVICE VALVE, PART NO. 57094 For use