Liquid Propane Autogas. Product Introduction & Overview
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1 Liquid Propane Autogas Product Introduction & Overview
2 Enterprise Brand Portfolio ROUSH Industries OEM manufacturing, engineering, prototyping and design Roush Fenway Racing Dominant NASCAR Sprint Cup racing team ROUSH Performance Industry leading high performance vehicles ROUSH CleanTech Propane autogas powered commercial vehicles.
3 Markets We Serve Transportation Ford Chrysler GM Toyota Honda Hyundai Isuzu Volkswagon EcoMotors VPG Navistar Blue Bird Defense Navistar Defense BAE Systems AM General General Dynamics SAIC Textron FAAC US Army/TARDEC Oskosh Defense Hardwire Astradyne Entertainment Disney Universal Studios Disneyland Paris Universal Studios Orlando Hong Kong Disneyland Disney California Adventure Universal Studios Singapore The Henry Ford Motorsports Ford 3M Aflac Crown Royal UPS Scotts Kellogg Valvoline Coca-cola Fastenal
4 Wheel of Capability
5 Alt Fuels Experience
6 Liquid Propane Autogas Light & medium duty Ford trucks & vans, school bus. Factory Ford warranty maintained. No loss of HP / torque / towing capacity. Serviceable with existing diagnostic equipment. EPA & CARB Certified. Ford F-53 / F-59 Ford E-150/250/350/450 Ford F-250/350 Ford F-450/550 Ford F-650 Blue Bird Vision Micro Bird G5
7 ROUSH CleanTech Founded in Dedicated to developing quality alternative fuel solutions. Propane autogas focus. EPA and CARB certification ability. Platform customization to suit customer needs. Reduces operating costs, carbon footprint. OEM support through Ford and BPN dealers. Creating opportunities for partner companies. Using American fuel and American technology.
8 Factors for Alt Fuel Analysis Economics Environmental Responsibility Energy Independence
9 What is Propane Autogas? Clean: 24% reduction in Greenhouse Gas (GHG) emissions. 20% reduction in Nitrogen Oxide (NOx) emissions. 60% reduction in Carbon Monoxide (CO) emissions. Domestic: 90% of propane used in U.S. comes from U.S. 7% of propane used in U.S. comes from Canada. Abundant: Most refueling infrastructure of any alternative fuel. Major natural gas shale found in northeast U.S. Powers over 17 million vehicles worldwide. Propane Molecule (C 3 H 8 ) Safe: Low pressure (~ 200 psi). Narrow flammability range. Fuel tanks are 20 times more puncture resistant than gasoline.
10 Ford E-450 DRW Cutaway Product Overview Vans & Wagons Model Years: Engine Size: Applications: Tank Size: Technical Specs: Order Availability: 6.8L V10 (2V) 156 or 176 wheelbase Stretched Chassis 5-speed auto transmission Aft-Axle: 41 usable gallons EPA and CARB approved GVWR: < 14,500 lbs. Requires 91G gaseous fuels prep package. Ford Ship Through Conversion Kits
11 Ford E-450 FRPCM The Fuel Rail Pressure Control Module ensures consistent vehicle performance and power on-demand. Fuel Tank The liquid propane autogas fuel tank meets all ASME certification standards, is 20 times more puncture resistant than gasoline tanks, and is built and assembled in the USA. Fuel Rail ROUSH CleanTech s signature blue anodized aluminum fuel rail is designed to operate under varying temperatures of liquid propane Fuel Fill Industry-standard valve designed to allow for safe passage of liquid propane into the vehicle. Includes a check valve to prevent fuel leaks. Fuel Injectors Special fuel injectors are used to inject liquid propane into the cylinders for ignition. Fuel Lines Made of high-durability stainless steel to handle varying temperatures and pressures. They are designed to route through the factory line locations.
12
13 Savings Calculation Ford E (6.8L V10) Capital Costs Total Bus Price ROUSH CleanTech Propane Conversion State or Federal Incentive (if applicable) Total Capital Savings (or Investment) Operating Costs Total Vehicle Life (miles) Average Miles Per Gallon* Gallons of Fuel Over Lifetime Fuel Price (per gallon)** Fuel Tax Credit / Gallon Adjusted Fuel Price / Gallon Total Fuel Savings (or Costs) Miscellaneous Costs Maintenance Rate (per mile)*** Maintenance Costs Fuel Loss From Pilferage / Theft Total Misc. Savings (or Costs) Gross Vehicle Lifetime Savings (Loss) Net Vehicle Lifetime Savings (Loss) Gasoline (6.8L V10) Propane (6.8L V10) Savings (Costs) $75, $75, $0.00 $15, $0.00 $0.00 $75, $91, ($16,310.00) Gasoline (6.8L V10) Propane (6.8L V10) Savings (Costs) 200, , ,333 39,216 $3.50 $1.50 $0.00 $0.00 $3.50 $1.50 $116, $58, $57, Gasoline (6.8L V10) Propane (6.8L V10) Savings (Costs) $0.030 $0.015 $6, $3, $0.00 $0.00 $6, $3, $3, $60, $44,533.14
14 Emissions Calculation Emissions Reductions Total Vehicle Life (miles) Average Miles per Gallon Gallons of Fuel Used Over Life of Vehicle Carbon Mass per Gallon Fuel (lb. / gal.) Mass of CO 2 per Gallon Fuel (lb. / gal.) Total lbs. of CO2 Produced During Vehicle Life Gasoline Propane Difference 200, , , , (5,882.35) , , , Fewer lbs. of CO 2 Produced Using Propane Autogas 124,434 Ford E (6.8L V10)
15 Flint Michigan MTA Monthly Mileage # of Vehicles Month Monthly Miles Monthly Gallons Monthly Avg. MPG Gallons Used 72 Aug , ,142, Sep , ,365, Oct , ,632, Nov , ,891, Dec , , ,142, Jan , ,410, Feb , ,681, Mar , ,975, Apr , ,259, May , ,546, Jun , ,846, Jul , , ,158, Aug , , ,470, Sep , , ,772,139 Yearly Avg. MPG Miles Driven
16 Propane vs Diesel and Gasoline LPG Diesel Gasoline Total Miles 4,158,798 equivalent 4,158,798 4,158,798 MPG LPG used 737,364 projected 416, ,746 cost at $ 1.50 $1,106,046 $ 3.20 / gal $1,333,816 $ 3.20/ gal $1,874,387 Total savings $227,770 $768,341 PM / 4,000 PM savings PM / 7,500 miles miles cost of $ 133 x cost of $ 60 x 425 $25, ,952 $25,500 Total Cost $1,131,546 $1,432,768 $1,899,887 Total Savings $301,222 $768,387 Vehicle cost / mile With a $.50 rebate 0.18 MTA locked in our cost for 12 months 7/2014 $ / gallon Vehicle cost / mile 0.24 current With a $.50 rebate 0.15 If Rebate is renewed
17 On-Site Refueling Ford Michigan Assembly Plant (MI) AmeriGas Propane Tank Shell (AZ) La Pine School District (OR) ROUSH CleanTech (MI) Heritage Propane Tank
18 Flint MTA Fuel Site
19 Flint MTA Fuel Site
20 SERVICE & WARRANTY Training, Basic Coverage and Special Tools
21 Services Product Training Installation Support Technical Hotline Field Support Warranty Support Field Data Analysis
22 Web-Based Training Service Technician Course: A. Propane as an Autogas. Service Manager/Advisor Course: A. Propane as an Autogas. B. Propane Autogas Fuel System Overview. B. Propane Autogas Fuel System Overview. C. System Diagnostics. C. Detailed Warranty Process. D. Basic Warranty Information.
23 Limited Warranty Pre-titled vehicles: Factory warranty maintained. 5 year / 60,000 mile limited warranty. Post-titled vehicles: Factory warranty maintained. 12 month / 12,000 mile limited warranty. Limited warranty and policy manual. ROUSHcleantech.com/service
24 Transit Customer Adoptions
25 CONTACT US: ROUSH ROUSHcleantech.com Randy Veenhoven Executive Director, Transit Jim Gallagher BusStuf
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