SM-F100 CONNEX Spray Gun Plasma Spraying. Parts List PL EN 07

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1 Plasma Spraying Parts List PL EN 07 Oerlikon Metco 6/2015

2 Oerlikon Metco Switzerland Rigackerstrasse 16 CH-5610 Wohlen Spare Parts Categories C = Consumable Parts Parts subjected to major wear during normal operation. These parts require replacement on a regular basis. Recommended in order to avoid downtimes. W = Wear Parts Parts used for maintenance service. These parts are likely and expected to wear out during the life of the product. Wear parts are not subject to warranty. K = Critical Parts Parts recommended in order to guarantee maximum availability of component. This prevents downtime caused by delay in procurement. i Warranty Disclaimer Installing non-oerlikon Metco spare parts on Oerlikon Metco equipment voids the product warranty.

3 1 List of recommended spare parts 50a 51a b b Pos. Designation Qty. Cat. Art. no. 1 Gun head (without nozzle, electrode, injector) includes Pos (illustration page 5) 1 W Insulating ring ceramic 1 W Cylindrical screw M3x6 8 W Contact ring (silver) 2 W Insulating disc ceramic 1 W Nozzle type 618H-15 1 C Electrode standard 1 C Injector type 620H Ø 2 mm 1 C Hexagonal screw special M4x98 2 W Lock washer Ø 4 mm 2 W Countersunk screw M4x12 for injector 1 W a Insulation for 90 connection piece 1 W b Insulation to 180 connection piece 1 W a Screw M5x90 for 90 connection piece 3 W b Screw M5x100 for 180 connection piece 3 W Lock washer Ø 5 mm 1 W Protective shield 1 K Nozzle set C Nozzle set 600 A 1 C Set of O-rings 1 C Set of screws 1 W PL EN

4 2 Parts list for SM-F100 CONNEX spray gun 2.1 Spray gun types Internal spraying A B External spraying C Pos. Designation Art. no. A SM-F100 CONNEX type 280 mm, standard SM-F100 CONNEX type 560 mm, standard B= 90 + shaft* SM-F100 CONNEX type 280 mm, standard SM-F100 CONNEX type 560 mm, standard C= 90 + SM-F100 SM-F100 CONNEX type 280 mm, universal SM-F100 CONNEX type 560 mm, universal * See Spray gun shafts on page 7 for corresponding shaft lengths. (Special length upon request) 4-16 PL EN 07

5 2.2 Spray gun head a 1 Spray gun head includes Pos Anode section Cathode section Insulating intermediate body Insulating ring ceramic Socket head cap screw M3x Contact ring (silver) O-ring Viton 6 x O-ring 5.28 x 1.78 (powder / gas) O-ring viton 10 x 1.5 (water) O-ring viton 18 x 1.5 (ceramic ring) Insulating disc ceramic a Nozzle type 618H Electrode standard Powder injector type 620H Ø 2 mm Hexagon screw special M4x Lock washer Ø 4 mm O-ring viton 10 x 1 (green) O-ring viton 11 x O-ring viton 18 x 2 (green) O-ring viton 20 x O-ring viton 4 x Countersunk screw M4x12 for injector PL EN

6 2.2.1 Nozzles versions Pos. Designation Art. no. 13a Nozzle Type 618H-15 Standard b Nozzle Type 6301 Vacuum c Nozzle Type 600 A With tungsten insert Intermediate part 45 (optional) Pos. Designation Qty.. Qty.. Art. no. 30 Intermediate part 45 includes Pos Hex screw M4x25 CrNi-steel Washer for M4 CrNi-steel O-ring viton 6x O-ring viton 5.28 x Contact ring (silver) PL EN 07

7 2.4 Spray gun shafts Pos. Designation Art. no. 40 Spray gun shaft type 50 for universal spray gun Spray gun shaft type 140 * Spray gun shaft type Spray gun shaft type (Other shaft lengths upon request) * This length may be ordered as a spare part. SM-F100 CONNEX Type 140 is obsolete. PL EN

8 2.5 Connection piece 50a i 51a INFO Pos. 50a and 50b are not part of delivery of the connection pieces 45a or 45b. 51b 52 50b 45a b 47 45a Connection piece 90 includes Pos b Connection piece 180 includes Pos Contact ring (silver) O-ring viton 6 x O-ring viton 5.28 x O-ring viton 40 x a Connection insulator for 90 connection piece b Connection insulator for 180 connection piece a Screw M5x90 to 90 connection piece b Screw M5x100 to 180 connection piece Lock washer Ø 5 mm PL EN 07

9 2.6 Cooling Standard cooling a, 61b, 61c, 61d a Cooling standard, type 50 includes Pos. 61a, 63, 67, b Cooling standard, type 140* includes Pos. 61b c Cooling standard, type 280 includes Pos. 61c d Cooling standard, type 560 includes Pos. 61d a Cooling tube b Cooling tube 140* c Cooling tube d Cooling tube Cooling nozzle holder complete O-ring 6 x Hexagon socket screw M5x Connection Protection shield Pressure disc for cooling jet Spring washer * This length may be ordered as a spare part. SM-F100 CONNEX Type 140 is obsolete. PL EN

10 2.6.2 Cooling 45 (optional) a, 71b, 71c a Cooling 45, type 140* includes Pos. 71a b Cooling 45, type 280 includes Pos. 71b c Cooling 45, type 560 includes Pos. 71c a Cooling tube 140* b Cooling tube c Cooling tube Cooling tube front Cooling nozzle holder complete O-ring 6 x Hexagonal socket screw M5x Connection Protection shield Pressure disc for cooling jet Spring washer * This length may be ordered as a spare part. SM-F100 CONNEX Type 140 is obsolete PL EN 07

11 2.7 Tools and accessories Nozzle tool Centering tool for spray gun head Electrode mounting tool Spanner 21 / Spanner 17 / Spanner 12 / Hexagon socket screw key, size Hexagon socket pin spanner, size Key for spray gun head module Allen wrench size O-ring grease Tweezers Not illustrated: 97 Adapter set +/- (APS hose to VPS connection) Sealing coupling gas G1/ Rapid screw joint for powder hose Spray gun case Foam rubber for gun case PL EN

12 2.8 Cooling air distribution Cooling air distribution, complete includes: Nipple Y piece Fitting QS-1/ Hose PUN (6 x 1) PL EN 07

13 2.9 Gun holder for mounting on spray gun manipulator Back-up ring for spray gun holder* includes Pos Fixing screw M8x1 for back-up ring* Insulating plate* Socket head cap screw M6x30* Washer Ø 6 mm* Holder plate for IRB robot** Hex screw M8x Lock washer Ø 8 mm Washer Ø 8 mm Stud Ø 5x * Part of delivery of the spray gun. ** Not part of the delivery of the holder. The holder plate must be ordered separately. PL EN

14 2.10 External powder injection kit (optional) 122a, 122b, 122c External injection kit, powder injector Ø 1.5 includes: Nozzle 600 A Ø 6 mm for external injection Powder injector holder for external injection a Powder injector Ø 1.5 mm for external injection Countersunk screw M4x External injection kit, powder injector Ø 1.8 includes: Nozzle 600 A Ø 6 mm for powder injection Injector holder for external injection b Injector Ø 1.8 mm for external injektion Countersunk screw M4x External injection kit, powder injector Ø 2.0 includes: Nozzle 600 A Ø 6 mm for powder injection Injector holder for external injection c Injector Ø 2.0 mm for external injection Countersunk screw M4x PL EN 07

15 2.11 VPS kit (optional) VPS kit includes Pos Ceramic protection* Protective shield* Pressure disc Injector type 630 Ø 3 mm VPS connection for gas swagelok Connection for VPS powder hose VPS-nozzle 6301 with sputter pins Electrode O-ring viton 10 x 1 (green) O-ring viton 11 x O-ring viton 18 x 2 (green) O-ring viton 20 x O-ring viton 4 x Countersunk screw M4x8 for injector VPS** * 126 and 127 insulate the spray gun from thermal and electrical energy when used in vacuum. Using these parts prevents using the cooling jet unit. ** 139 is not in the VPS kit. This screw must be used with the injector type 630. PL EN

16 2.12 Sets Internal powder injection -- Set nozzle 618 / electrode / o-ring includes: Nozzle type 618H Electrode standard O-Ring viton 10 x O-Ring viton 11 x O-Ring viton 18 x O-Ring viton 20 x External powder injection -- Set nozzle 600 / electrode / o-ring includes: Electrode standard O-Ring viton 10 x O-Ring viton 11 x O-Ring viton 18 x O-Ring viton 20 x Nozzle type 600 A for external injection Set of O-rings includes: , 33, 47, 63, O-ring viton 6x , 34, 48 O-ring viton 5.28 x O-ring viton 10 x O-ring viton 18 x O-ring viton 10 x 1 (green) O-ring viton 11 x O-ring viton 18 x 2 (green) O-ring viton 20 x O-ring viton 4 x O-ring viton 40 x Set of screws includes: Cylindrical screw M3x Hex screw special M4x98 spray gun head Lock washer Ø 4 mm Countersunk screw M4x12 for injector a Screw M5x90 to 90 connection piece b Screw M5x100 to 180 connection piece Lock washer Ø 5 mm Screw M6x30 for spray gun holder Washer Ø 6 mm for spray gun holder PL EN 07