MODEL : SG150 1 SET. 71,280 capsule/hour (#10 Oval) normal 3 r.p.m. Ø 500(Diameter) X 280mm(Length) 220V/380V X 50Hz/60Hz X 3 Phase AC
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1 EBSEOS GmbH Pharmaceutical Machinery & Services Industriestrasse Wehr Tel (0) Fax (0) SOFTGEL Capsule Filling Line MODEL : SG150 TECHNICAL SPECIFICATION A-1) Soft Gelatin Encapsulation Machine Production capacity : Production rate : Size of die roll Quantity of plunger : Size of cooling drum : Main motor : Power source : Power required : Solvent free system Programmable Logic Controller 1 SET 71,280 capsule/hour (#10 Oval) normal 3 r.p.m Max. 6 rpm 60hz (Normal rpm) Ø 150mm (Diameter) X 250mm (Length) 20 Plungers Ø 500(Diameter) X 280mm(Length) 3HP with Speed controller 220V/380V X 50Hz/60Hz X 3 Phase AC Approximately 16kw 2,310(L) X 1,033(W) X 2,050(H) mm Approximately 1,900kg Option F.M.I PUMP 4EA TOUCH SCREEN Type Soft Gelatin Encapsulation Machine DY-SG150 1
2 A-2) Tumbling Dryer with 6 baskets Size of Basket : Controller system : Power source : Power required : Main motor : Fan motor : 1 SET Ø 650 (Diameter) X 805 (Length) mm Central control system Programmable Logic Controller, TOUCH SCREEN Type 220V/380V X 50Hz/60Hz X 3 Phase AC Approximately 4kw 0.375kw X 6 motors 0.25kw X 6 motors 5,400 (L) X 900 (W) X 1,220 (H) mm Approximately 1,200kg Soft Gelatin Encapsulation Machine DY-SG150 2
3 B-1) Automatic Medicine Transfer Pump, 1 SET Dimensions : 430 (L) X 270 (W) X 2,30 (H) mm Approximately 30 Kg Approximately 0.2 Kw Voltage : 220/380V (415V or 440V subject to change depending upon specifications) Main motor : Samyang Max(Made In Korea), 1/4 HP, 40:1 B-2) Solvent Free System 1 SET Installation Oil Lubrication Roller With Fluid Metering Pump 4ea, Made In U.S.A Head on the Oil supply pump, Reduced oil mount approx. 1/20 (0.2Liter / hour) Production Cost is reduced with the use of tiny amount of M.C.T oil No Need for Solvent Cleaning Quality Capsule Production is guaranteed thanks to Good Sealing Soft Gelatin Encapsulation Machine DY-SG150 3
4 D-1) Additional die roll (standard type) 1 SET AL7075 (Duralumin) Including Injection segment 1ea, Distribution plate 1ea, Timing Gear 1ea Output capacity DY-SG150, Jumbo type: 3 rpm/min(normal), Max 6rpm 60hz Classification of dies Number of cavities Production / Hour Round ,800 caps Round 5 Round 7 Oval 4 Oval 6 Oval 7.5 Oval 10 Oblong 5 Oblong 11 Oblong 16 Oblong 20 Tube ,280 caps 100,440 caps 99,900 caps 81,900 caps 77,220 caps 71,280 caps 81,180 caps 59,940 caps 48,960 caps 41,580 caps 63,000 caps Soft Gelatin Encapsulation Machine DY-SG150 4
5 D-2) Gelatin Melting Tank (3 Fold/400 Liter X 2 TANK) 1 SET Dimensions : 2,800 (L) X 1,600 (W) X 2,900 (H) mm Approximately 1,480Kg (Approximately 1,600Kgs with inclusion of supplementary equipments) Approximately 45Kw Voltage : 220/380V Main motor : 5HP with Speed controller (Reduce Ratio:1/43) X 2EA Maximum Rate : 40 r.p.m (Fixed) Maximum Temperature : C Maximum Capacity : 400 Liter X 2 Tank Working Capacity : 250 Liter X 2 Tank Heating Elements : 5Kw X 4EA Water sealed vacuum pump: 7.5HP Soft Gelatin Encapsulation Machine DY-SG150 5
6 D-3) Gelatin Service Tank (3 Fold/300 Liter) Supply Method : Supply M- Voltage : Maximum Temperature : Maximum Capacity : Heater : 3SET Air Type Ø 810 X 1,220 (H) mm Approximately 130Kg Approximately 3Kw 220/380V C 300Liter (Other size option) 3Kw X 1EA Temperature Control : Integrated Sensors D-4) Medicine Service Tank (2 Fold/300 Liter) 3SET Ø 810 X 1,220 (H) mm Approximately 130Kg Approximately 3Kw Voltage : 220/380V Maximum Temperature : C Maximum Capacity : 300Liter (Other size option) Heater : 3Kw X 1EA Temperature Control : Integrated Sensors Soft Gelatin Encapsulation Machine DY-SG150 6
7 D-5) Homo Mixer Up, down System Voltage : Main Motor : Hydraulic Pump : Maximum Speed : 1SET Hydraulic Drive System 1,610 (L) X 800 (W) X 1,700 (H) mm Approximately 450Kg Approximately 5.25Kw 220/380V 3.75Kw X 1EA (Vertical Type) 1.5Kw X 1EA (Horizontal Type) 3,500 R.P.M D-6) Vacuum Mixer Voltage : Maximum Speed : Motor : Vacuum Pump Motor : 1SET Ø 755 X 750 (H) mm Approximately 65Kg Approximately 2,5Kw Single Phase D.C 220V 3,500 R.P.M D.C 3HP X 1EA 0.75Kw X 1EA Soft Gelatin Encapsulation Machine DY-SG150 7
8 D-7) Colloid Mill 1SET 750 (L) X 550 (W) X 1,700 (H) mm Approximately 400Kg Approximately 12Kw Voltage : 220/380V Maximum Speed : 3,500 R.P.M Main Motor : 15Hp, Vertical Type Including Spare Stone 1ea D-8) Vibrating Sieve 1SET Ø 630 X 970 (H) mm Approximately 50Kg Voltage : 220/380V Motor : 0.4 Kw X 1EA Type : #80 And #100 Soft Gelatin Encapsulation Machine DY-SG150 8
9 D-9) Wiper 100EA 370 (L) X 260 (W) mm 100% Cotton D-10) Capsule Drying Vat Capacity : D-11) Dollies (Trailer for capsule dry vat) 500EA 905(L) X 755(W) X 44(H)mm P.P.C (Poly Propylen Copolymer) Oblong #20, Capsule 1,200 1,500ea 15SET 856 (L) X 709 (W) X 125 (H) mm SUS304 D-12) Auto. Sorting M/C(6 Tracks, Model: DY-S6) 1SET Function: Sorting: Sorting Precision: Automatic Sorting E475 According To Diameter By Capsule Diameter, Thickness ±0.1 Diameter, ±0.05 Thickness Power source: 220V,380V/50Hz X 3 Phase AC, Power Consumption: 0.615Kw Capacity: Approx. 120, ,000 Products / Hour Main motor: Siemens, 1/2 HP(0.375Kw) Lifter & Large Conveyor Motor: Sung-shin Servo 90 W Medium Conveyor: Sung-shin Servo 60 W Reduce Ratio: a. Lifter: (5:1) b. Large & Medium Conveyor : (10:1) Sorting Method: First Vibrator Sorting, Second Roller Sorting Dimension: Weight: 2,000(L) X 950(W) X 1,640(H)mm 460kg Soft Gelatin Encapsulation Machine DY-SG150 9
10 STANDARD SHAPES AND SIZE OF SOFT GELATIN CAPSULES Soft Gelatin Encapsulation Machine DY-SG150 10
11 STANDARD SHAPES AND SIZE OF SOFT GELATIN CAPSULES Soft Gelatin Encapsulation Machine DY-SG150 11
12 Machine Layout Soft Gelatin Encapsulation Machine DY-SG150 12
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