Frankonia E-Drive Testing Chamber - Fixed Load Machine -

Transcription

1 Frankonia E-Drive Testing Chamber - Fixed Load Machine -

2 Requirements Standards CISPR & ISO CISPR and ISO conform test setup Respect of different test scenarios Interference suppressed instruments Secure test environment for EUT, chamber and staff Future-proof functionality AC Anechoic Chamber dedicated for component tests acc.to CISPR 5 or for vehicle tests acc.to CISPR 1 or both in a single solution CISPR ISO EDTC TS LM BS Test System Defined according to CISPR and ISO standards dedicated for component tests dedicated for vehicle tests Load Machine (Dynamometer) fixed version up to 50 kw mobile version up to 10 kw Battery System Battery simulation Battery test Charging emulation for components and vehicle tests Available power range: 00 A or 600 A 100 kw up to 600 kw

3 Load Machine Fixed Version Load Machine (Dyno) Drive Unit Bench 5 6 Frankonia Antenna Mast Vibration-free Basement CISPR 5 Test Table Frankosorb A Absorbers 7 8 Shielded Room for Dyno Anechoic Chamber (EDTC)

4 Frankonia E-Drive Test Chamber EMC Test on Motor and HV Battery acc. to CISPR 5 Ed. 60A 00V Power Rack Dyno 50 kw 9 8 [DY] EV Software Control Dynamometer 1 5 Software Control Battery System Note The electric motor, mechanical connection, filtered mechanical bearing and brake or propulsion motor may be replaced by a load machine emulation. 1 EUT Ground plane 10 Figure I.8 Radiated emission - example of test setup measurement with biconical antenna for 11 EUTs with shielded power supply systems with electric motor attached to the bench Top view Dimensions in millimetres not to scale 100 ± 10 Power System Power line filter 50 min vertical polarization 17 Fiber optic feed through Low relative permittivity support (εr 1,) thickness 50 mm (a non-conductive support can be used for the electric motor) Bulk head connector Stimulating and monitoring system Ground straps 0 Measuring instrument 5 LV harness 1 High quality coaxial cable e.g. double shielded (50 Ω) 6 HV lines (HV+, HV-) Optical fibre 7 LV load simulator Biconical antenna 8 Impedance matching network (optional) RF absorber material 9 LV AN 5 Electric motor CISPR 10 CDV HV AN 5 IEC 01 1 CISPR/D/5/CDV 6 Three phase motor supply lines 11 LV supply lines 1 HV supply lines 1 LV power supply 1 V / V / 8 V (should be placed on the bench) 1 Additional shielded box 15 HV power supply (should be shielded if placed inside the ALSE) 7 Mechanical connection (e.g. non-conductive) 8 Filtered mechanical bearing 9 Brake or propulsion motor 0 50 Ω load Source 50 kw x 600A 1000V DC 16 [EDTC] Note CISPR 5 Ed.: The electric motor, mechanical connection, filtered mechanical bearing and brake or propulsion motor may be replaced by a load machine emulation.

5 Load Machine Fixed Version According to CISPR 5 Ed. 5 Electric Motor (EUT) 8 Filtered mechanical bearing 9 Brake or propulsion motor (Dyno) Frankonia EDTC preparation: 1 Load machine support Electric motor support (customized) Vibration-free-Basement Buffer/Isolation

6 Load Machine Fixed Version According to CISPR 5 Ed. 5 Electric Motor (EUT) 8 Filtered mechanical bearing 9 Brake or propulsion motor (Dyno) Frankonia EDTC preparation: 1 Load machine support Electric motor support (customized) Vibration-free-Basement Buffer/Isolation

7 Load Machine Fixed Version - Features Radiated Emission (EMI): Full compliant according to CISPR 5 Ed. Radiated Immunity (EMS): Full compliant according to ISO 115- Load machine (dynamometer) available as a fixed version from 15 kw up to 50 kw Additional battery simulation up to V, 600 kw and 600 A available Liquid or air cooling load machine Solutions for powertrain component or complete vehicle tests (full flexible use) Frankosorb A non-combustible absorbers as a must have! Shielded-shaft, fully integrated in the Anechoic Chamber Highest European safety standards Integration kit for existing chambers available EMC knowledge-exchange base and worldwide service Turnkey solution by Frankonia Load Machine Systems Version: * EDTC-15 EDTC-160 EDTC-50 EDTC-50 Power range: 15 kw (both directions) 160 kw (both directions) 50 kw (both directions) 50 kw (both directions) Revolution speed: up to RPM up to RPM up to RPM up to RPM *other configurations available on request 7

8 Load Machine Fixed Version - Specifications EDTC Anechoic Chamber Dimensions: Chamber requirements acc. to CISPR 5 Ed. (model ACTC, size: 7,88 x 5, x,05m) or integrated in CISPR 1 chamber (model AVTC or SAC) Frequency range: Measuring distance: Basement: Absorber lining: Floor: EUT test table: 150 khz to 18 GHz (0 GHz as option) 1,0m (typical) Vibration-free and non-interacting solid basement (floating slab or steel) Frankonia Frankosorb non-combustible DIN EN class A s1 d0 absorbers acc. to CISPR 5 Ed. chamber requirements Highly conductive floor finishing and protection, integration of load machine fixation Test bench requirements acc. to CISPR 5 Ed., incl. electric motor support bench and fixation set with filtered mechanical bearing to the external load machine 8

9 Thank you. Your contact: FRANKONIA GmbH Industriestr Heideck Germany Office: Fax: