Power Conditioning Oil and Gas Applications
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1 DMPC Power Protection - Power Conditioning GPL, Napier New Zealand Power Conditioning Oil and Gas Applications November 14, 2014 Slide 1
2 Overview of Power Conditioning business Napier Watch the center of excellence video here Former Vectek Electronics Ltd Acquired by ABB in 2008 Headquartered in Napier, New Zealand Typical applications are 24/7 operations & critical processes: Semiconductor / automotive / textile Shore-to-ship / marine / oil & gas Plastics / cable extrusion Have targeted niche markets but widening offering to large and MV UPS for data centers and industry Semiconductor and Datacenters are key existing markets but Oil and Gas is a growing sector ABB Month DD, YYYY Slide 2
3 Power Conditioning portfolio ABB Month DD, YYYY Slide 3
4 PCS100 portfolio Where do we fit in Oil and Gas? Protecting critical loads: Active Voltage Conditioner PCS100 AVC video Industrial UPS PCS100 UPS-I video MV UPS PCS100 MV UPS video Reactive Power Conditioner PCS100 RPC video Energy storage and grid stabilization: Energy Storage Systems PCS100 ESS STATCOM PCS100 STATCOM Shore to ship power and frequency conversion: Static Frequency Converter PCS100SFC November 14, 2014 Slide 4
5 Power Protection Portfolio Where do we fit in Oil and Gas? Upstream Midstream Downstream Electrification systems Services for oil and gas Specialty PCS100 applications in all areas. November 14, 2014 Slide 5
6 Power Protection portfolio Floating production storage and offloading Upstream Midstream Downstream Electrification systems Services for oil and gas Converting the frequency of power where necessary and providing conditioned and protected power for critical loads. November 14, 2014 Slide 6
7 Power Protection portfolio Offshore Platform Upstream Midstream Downstream Electrification systems Services for oil and gas Converting the frequency of power where necessary and providing conditioned and protected power for critical loads. November 14, 2014 Slide 7
8 Power Protection portfolio Vessels Upstream Midstream Downstream Electrification systems Services for oil and gas PCS100 SCF can condition voltage and frequency variations from shaft driven generators and allow variable speed engine control for energy savings. November 14, 2014 Slide 8
9 Power Protection portfolio Pumping Stations Upstream Midstream Downstream Electrification systems Services for oil and gas PCS100 UPS (LV and MV) are designed to suit demanding industrial loads such as sensitive pumps and motor drives. Skala DPA and Cyberex PowerBuilt are ideal solutions for control and sensitive process control equipment. November 14, 2014 Slide 9
10 Power Protection portfolio Plants/ processes Upstream Midstream Downstream Electrification systems Services for oil and gas Voltage sags and outages can cause expensive problems for downstream processes. PCS100 Active Voltage Conditioners and UPS (LV and MV) are designed to suit demanding industrial loads such as sensitive pumps and motor drives. Skala DPA and Cyberex PowerBuilt are ideal solutions for control and sensitive process control equipment. November 14, 2014 Slide 10
11 Power Protection portfolio Extrusion Upstream Midstream Downstream Electrification systems Services for oil and gas Extrusion processes are particularly sensitive to voltage sags and outages. Protection is available with PCS100 Active Voltage Conditioners and UPS (LV and MV). Their rugged designs and very high efficiencies (typically >99%) make them ideal solutions. November 14, 2014 Slide 11
12 PCS100 case studies NKOSSA II Two PCS kva SFC units were commissioned to shift power to and from 60 Hz to 50 Hz frequencies, linking LPG floating storage and offloading vessel NKOSSA II with its connecting production platform Customer reference: I am glad to inform you that the project onboard Nkossa II is now in operation, and the static frequency converter system rated 3 MW is operating fully according to the expectations and technical specifications. (A.P Moeller-Maersk) November 14, 2014 Slide 12
13 PCS100 case studies Armada D1 Application is a little different as the vessel will operate most equipment at 50 Hz from gas turbine generators, but some of the ship s equipment requires a 60 Hz supply Reduces local carbon dioxide emissions Use of shore-to-ship power in preference to on-board diesel generators helps to lessen sulphur dioxide, nitrogen oxide and particulate emissions Helps with the reduction in low frequency noise and vibrations Online article November 14, 2014 Slide 13
14 PCS100 case studies Sibur Gas, Russia Eliminating voltage dips for Sibur Plastic s workshop, Styrene in Russia. This solution is increasing the reliability and continuity of the factory s power supply by 100 percent, and ensuring Sibur s resources are protected Four 330 kva PCS100 AVCs, which were installed on substations that supplied power to the workshop. Result: ABB s solution enabled the production line to operate seamlessly, even after 15 power quality events (mainly dips with different depths) were reported Online article November 14, 2014 Slide 14
15 PCS100 case studies Gubkinskiy GPP, Russia Two PCS100 AVCs to eliminate voltage sags caused by the external power grid which was caused by manmade and natural factors Over a period of operation at Gubkinskiy GPP, ABB s PCS100 AVC avoided a number of potential shutdowns caused by voltage sags by the external grid, reducing lost production and financial costs of the plant Online article November 14, 2014 Slide 15
16 PCS100 case studies MAN Diesel and Turbo MAN Diesel &Turbo worked together with ABB to reduce the fuel consumption on ships with shaft generators by lowering engine speed to optimal 2 x PCS100 Static Frequency Converter units where supplied to adjust the generator frequency and voltage back to nominal Implemented on two RO/RO (roll on/roll off) Vessels, Corona Seaways and Hafnia Seaways Benefits identified Fuel savings of 20 percent Reduced maintenance costs Low total cost of ownership Online article here November 14, 2014 Slide 16
17 PCS100 portfolio Further resources Visit us: Website: YouTube: Power converters and inverters Material resources: PCS100 download of material Interesting fact: ABB power conditioning products has installed over 800 MVA of power protection into commercial and industrial applications November 14, 2014 Slide 17
18 November 14, 2014 Slide 18
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