in the USA in Canada

Transcription

1 A Division of Exide Technologies SALES SERVICE SCR200 SERIES - RECYCLIG IDUSTRIAL TOLL BATTERY FREE CHARGERS ISTALLATIO & OPERATIG in the USA ISTRUCTIOS in Canada GB Industrial Power A Division of Exide Technologies U.S.A.- Tel: Canada - Tel: V19CIL5200ULS

2 TABLE OF COTETS TITLE Page 1. Important Operating Instructions 2 2. Introduction 3 3. Receiving Instructions 3 4. Location and Installation of Charger 3 5. Stacking AC Electrical Supply Branch Circuit Protection AC Voltage Connections Ground Connection 9 7. DC Output Fault and Display Codes Options JIC Switch Momentary Remote and Stop Operation SCR200 Standa Charger Operation Charger Functional Description LED Descriptions Display Pause Push Button Smart Start Stage Auto Balance Equalize Stage Equalize Pushbutton Low Battery Override/Recovery Delayed Start of Charge Battery Cooldown Operation Stage Refresh Charge Charge Time Incorrect Battery Limits Charge Cycle Reset AC Power Failure Maintenance 15 Appendix A Fault Codes 16 Appendix B SCR200 Troueshooting 17 Appendix C Single Phase Technical Data 18 Appendix D Three Phase Technical Data 19 Appendix E Circuit Diagrams Appendix F Cabinet Dimensions 26 1

3 SCR200 SERIES IDUSTRIAL BATTERY CHARGERS 1. IMPORTAT OPERATIG AD SAFETY ISTRUCTIOS SAVE THESE ISTRUCTIOS a) Before using the battery charger, read all the instructions in addition to the CAUTIO, WARIG, and DAGER markings on the charger, battery, and all the associated equipment. b) Do not touch un-insulated parts of the DC output connector or the battery terminals, as there is a possibility of electric shock. c) Connect or disconnect the battery plug only en the charger output is off. ALWAYS press the PAUSE pushbutton before unplugging the battery to prevent arcing or burning. d) If the battery is unplugged during charging, the charger will indicate F18. To restart the charger, plug in the next battery. Do not connect the next battery before you see indication or F18. e) Only qualified personnel should operate or service this equipment. f) De-energize all AC and DC power connections before servicing this unit. If injury does occur, apply the prescribed treatment for electrical shock and obtain medical attention immediately. g) The charger is OT for outdoor use. Do not expose the charger to rain or snow. h) This charger is factory set to charge lead-acid batteries only. The operating environment should not contain any materials that may cause corrosion or contamination that would degrade the performance of a charger. i) Do not operate this unit if it has received a sharp ow, been dropped or otherwise damaged. Take it to a qualified GB Industrial Power service center. j) Do not disasseme the charger. Have the charger examined by a GB Industrial Power service representative or local qualified service facility. Incorrect reassemy of the charger may result in an explosion, electric shock or fire. k) The charger profile is set at the factory for a charger DC cae length of 9 ft and a battery DC cae length of 25 in. If DC cae lengths are adjusted, please contact your local GB Industrial Power service representative. 2

4 2. ITRODUCTIO The GB SCR200 battery chargers are fan cooled, solid state, microprocessor controlled, SCR regulated chargers designed to make battery charging simple. They are factory set to charge ELEMET valve-regulated lead-acid batteries, but a GB Industrial Power service representative may configure it to charge GB, Tubular- HP, or Liberator flooded lead-acid batteries. The charger has a comprehensive self-checking diagnostic program to control all charger functions, monitor the quality of charge and check its own safety conditions. Large easy to read LEDs, two button keypad and LED display report on the charger and battery status. 3. RECEIVIG CHARGER Examine the charger thoroughly before using, to make sure that no parts have been loosened or damaged during shipment. Check the contents of the package against the delivery slip before disposing of the shipping package. If any shipping damage or partial loss is found, file a claim with the carrier without delay and take any necessary steps to protect your rights. Before installing, check that the charger nameplate data corresponds to the packing slip and to the model specified on the original sales oer. The SCR200 chargers are delivered on skids for easy handling using a forklift truck. 4. LOCATIO AD ISTALLATIO OF CHARGER Proper installation is important in oer to achieve good charger performance and long troue free operation and to prevent damage to the charger and batteries. The charger should be located in a clean, cool, normal ambient room temperature (between +32 o F/0 o C and 104 o F/40 o C), dry and well-ventilated area. In oer to permit free air flow for convection cooling allow four inches minimum between the charger and any wall, six inches from other equipment, and never store anything beneath or on top of the charger. 5. STACKIG The following recommendations should be taken into consideration en stacking these units: a) The base unit should be secured to the floor or a solid base using appropriate bolts and with accoance to local building codes and regulations. b) These units can be stacked to a maximum 3 high. c) If a lifting sling is used, the sling should be placed under the unit ere the base plate is located to avoid damage to the units. Lifting Sequence is as follows: - a) Secure the base unit to the floor or solid base. The bolts can be accessed and secured from the underside of the unit at the front and rear or from inside the unit ere the large holes are located directly above mounting holes (see appendix G Sales Service Recycling in in the USA in Canada 3

5 for mounting hole locations). When accessing the mounting holes from the inside, it is recommended you use a long handle hexagon key or screwdriver with the hexagon key inserted. This will allow you to go through the base plate to the bolts, ich are located on the flange. b) Remove the bolts from the top cover of the base unit, but do not disca these, as they will be required to fix the two units together. c) Use an appropriate lifting sling to lift the second unit on to the base unit, inch the second unit over the base unit and align the holes before resting the second unit on top. d) Secure the two units together using the bolts removed from the top cover of the base unit. Use the access between the two units or inside the second unit using the tools as recommended above. e) If stacking three high, use the above procedure for stacking the thi unit. WARIG: THESE PROCEDURES MUST BE FOLLOWED EXACTLY TO AVOID IJURY OR RISK OF ELECTRIC SHOCK. WARIG: TO REDUCE THE RISK OF FIRE, ISTALL BATTERY CHARGER O A FLOOR OF O-COMBUSTIBLE MATERIAL SUCH AS STOE, BRICK, COCRETE OR METAL. IF THIS IS OT AVAILABLE, A FLOOR PLATE OF AT LEAST 1.43mm GALVAIZED OR 1.6mm UCOATED STEEL EXTEDED AT LEAST 150mm BEYOD THE EQUIPMET O ALL SIDES MUST BE ISTALLED. 4

6 6. AC ELECTRICAL SUPPLY The charger must be connected to either a single phase or three phase, 60 Hertz (± 2%) AC power source. Three phase chargers cannot be powered with a single phase source. The following transformer options are availae: TABLE 1 TRASFORMER OPTIOS Single phase Three phase 120/208/240 VAC 60Hz* 208/240/480 VAC, 60Hz* 208/240/480 VAC, 60Hz* 240/480 VAC, 60Hz* 240/480 VAC, 60Hz* 480 VAC, 60Hz 600 VAC, 60Hz 600 VAC, 60Hz *Only the AC input wire configuration for multi-input chargers can be changed. Follow Figure 1 (page 6) for single-phase input with 120/208/240 VAC transformers, Figure 2 (page 7) for single-phase input with 208/240/480 transformers or Figure 3 (page 8) for three-phase input transformers. Use the 208/240/480 diagram for the 240/480 transformers. The 208 tap will be eliminated from the charger as a selection. A qualified electrical contractor should perform this adjustment. 6.1 BRACH CIRCUIT PROTECTIO The charger comes with an internal supplementary protective device rated to accommodate the highest possie current and voltage for that model. CAUTIO: TO REDUCE THE RISK OF FIRE, USE OLY O CIRCUITS PROVIDED WITH BRACH CIRCUIT PROTECTIO COSISTET WITH THE CURRET IDICATED O THE FROT PAEL-RATIG LABEL AD I ACCORDACE WITH THE ATIOAL ELECTRICAL CODE, ASI/FPA 70. 5

7 FIGURE 1: 120/208/240 VAC, SIGLE PHASE IPUT WARIG: IMPROPER WIRE AD JUMPER COECTIO MAY CAUSE SEVERE DAMAGE TO THE CHARGER AD BATTERY OTE: Live connection L Must be connected to the breaker. The mains input are the only user configurae connections. PCB connections must OT be altered from factory setting. 120 VAC 60Hz COFIGURATIO (120/208/240VAC IPUT) Mains Input (Black) (Black) L L PCB (Blue) (Brown) 208 VAC 60Hz COFIGURATIO (120/208/240VAC IPUT) Mains Input (Black) (Black) L L PCB (Blue) (Brown) 240VAC 60Hz COFIGURATIO (120/208/240VAC IPUT) Mains Input (Black) (Black) L PCB (Blue) L (Brown) Sales Service Recycling in in the the USA in Canada 6

8 FIGURE 2: 208/240/480 VAC, SIGLE PHASE IPUT WARIG: IMPROPER WIRE AD JUMPER COECTIO MAY CAUSE SEVERE DAMAGE TO THE CHARGER AD BATTERY OTE: Live connection L Must be connected to the breaker. The mains input are the only user configurae connections. PCB connections must OT be altered from factory setting. 208 VAC 60Hz COFIGURATIO (208/240/480V IPUT) Mains Input (Black) (Black) L L PCB (Blue) (Brown) 240 VAC 60Hz COFIGURATIO (208/240/480V IPUT) Mains Input (Black) (Black) L L PCB (Blue) (Brown) 480 VAC 60Hz COFIGURATIO (208/240/480V IPUT) Mains Input (Black) (Black) L PCB (Blue) L (Brown) 7

9 FIGURE 3: 208/240/480 VAC, THREE-PHASE IPUT WARIG: IMPROPER WIRE AD JUMPER COECTIO MAY CAUSE SEVERE DAMAGE TO THE CHARGER AD BATTERY OTE: PCB connections must OT be altered from factory setting. 208VAC 60 Hz COFIGURATIO (208/240/480V IPUT) Mains Input (Black) (Black) (Black) PCB L (Brown) (Blue) 240VAC 60 Hz COFIGURATIO (208/240/480V IPUT) Mains Input (Black) (Black) (Black) PCB L (Brown) (Blue) 480VAC 60 Hz COFIGURATIO (208/240/480V IPUT) Mains Input (Black) (Black) (Black) PCB L (Brown) (Blue) 8

10 6.2 AC VOLTAGE COECTIOS To connect the input AC voltage, route the AC conduit through the knockout hole provided. Continue the AC wiring to the breaker terminals () and (L) (single phase input) or,, and (three phase input). For proper connection, torque the screws to approximately 25 inch-pounds. 6.3 GROUD COECTIO It is a requirement to ground the chassis ile the charger is connected to AC power. The charger comes with a threaded M6 hole, clearly marked on the chassis. To ensure good continuity, keep the contact area clean. WARIG: DO OT OPERATE THE UIT WITHOUT PROPER GROUDIG. IMPROPER GROUDIG CA RESULT I THE RISK OF A ELECTRIC SHOCK. CAUTIO: USE MIIMUM 75 C WIRIG FOR SUPPLY COECTIOS. GROUD THE CHARGER PROPERLY USIG THE THREADED M6 HOLE (GD) PROVIDED. USE COPPER-CLAD ALUMIUM, ALUMIUM OR COPPER CODUCTORS OLY. After electrical connection is completed, the charger is ready for operation. 9

11 7. DC OUTPUT The DC charging cae has a commonly used battery plug or receptacle. The polarity of the charger plug must be the same as the battery connector. The BLACK DC cae must be connected to the battery negative terminal (-) and the RED DC cae must be connected to the battery positive terminal (+). The charger will not operate in a reversed polarity condition. The DC output fuse is a fast-acting fuse used to protect the power semiconductors of a charger. OTE: Use only identical replacement fuses availae from your GB Industrial Power service representative. The DC fuse must be replaced with a fast acting fuse capae of protecting semiconductors. See Appendix C and D for correct fuse sizes. 8. FAULT AD DISPLAY CODES Refer to Appendix A and B (on pages 16 and 17) for a complete list of fault codes. 9. OPTIOS 9.1 JIC SWITCH ASSEMBLY All SCR200 battery chargers can come with a factory installed JIC switch assemy option for extra operator protection. In the "OFF" position, the door can be opened but only AC power at the input of the switch is present ile everything downstream is dead. In the "O" position, AC power is supplied to the charger but the door cannot be opened. 9.2 MOMETARY REMOTE STOP OPERATIO The SCR200 charger has a complete remote control option, ich can be factory installed or field retrofitted. Contact your local GB Industrial Power representative for more details. 10

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13 11. CHARGER FUCTIOAL DESCRIPTIO 11.1 LED Descriptions LED Yellow Flashing Yellow Solid Green Flashing Green Solid Red Description High Rate Current 80% Charged Cool Down Charge Complete Fault See page 16 for codes 11.2 DISPLAY The display by default shows the charging current during the charge cycle. The display may be changed to show voltage, time or Amp-Hours by pressing the FUCTIO button. The display may show additional messages as the charge cycle progresses or a fault occurs PAUSE PUSH BUTTO This PAUSE push button will halt the charge cycle. The battery can then be safely unplugged for up to 10 minutes. If the battery is still connected after this time, the charger will continue with the present charge cycle SMART START STAGE The charger begins the charge cycle at the high rate current and continues until the gassing voltage is reached. If the time to reach the gassing voltage level is equal to or less than 2 minutes, then the charge cycle will be suspended and a battery voltage test to determine if the battery was in a sulphated or heavily discharged condition will be instigated. During the suspension, the decay in battery voltage is monitored. At this time, the display will show VPC only. If the battery voltage decays quickly the battery is determined to be sulphated and the charger will continue to Stage 1 High Rate or I1 current level with a sulphated battery fault set. If the battery voltage does not fall quickly, the charger will terminate and Auto Balance stage will be entered. If the time to reach the constant voltage level is greater then 2 minutes and less than 45 minutes, the gassing voltage is maintained until the current level is equal to the Finish Rate or I2 current level. Charge will then terminate and Auto Balance stage will be entered. When the constant voltage stage U1 is entered then the display shows StSt alternating with current. When the Auto Balance stage is entered, the green LED will be illuminated and the display will show StSt. The FUCTIO button can select charge information. 12

14 11.5 AUTO BALACE The charger maintains a current equal to 19% of the maximum output that is activated by voltage, on at 2.15VPC and off at 2.35VPC with a time limit of 2 hour if 2.35VPC is not reached. The Liberator profile is 22% of maximum current output, on at 2.2VPC and off at 2.4VPC, Time limit of 2 hours. When current is flowing, amps will be displayed and the yellow LED will be illuminated. When no current is flowing, the display will show StSt. The FUCTIO button can select charge information. The green LED will remain illuminated EQUALIZE STAGE Equalize charge provides 19% of maximum current for 3.5 hours. The Liberator profile is 22% of the maximum current for 12 hours. The following tae summarizes the action taken en Equalize is set manually during different charge modes Charge Mode During recharge After charge termination Smart Start termination Action Equalize active after termination Equalize active immediately Equalize active after termination 11.7 EQUALIZE PUSHBUTTO Equalize charge can be enaed/disaed, en the FUCTIO button is depressed > 5 second at anytime ilst a battery is connected. Only one equalize charge per recharge cycle is permitted. The equalize charge can be set in the service mode to be initiated at x number of cycles. X = 0 to 255. CAUTIO: DO OT EQUALIZE MORE OFTE THA REQUIRED BY THE CODITIO OF THE BATTERY, AS SPECIFIED I THE BATTERY MAITEACE ISTRUCTIOS. EXCESSIVE EQUALIZIG MAY DAMAGE THE BATTERY LOW BATTERY OVERRIDE/RECOVORY COFIGURATIO There is the ability to manually override the low Incorrect Battery threshold of 1.70 VPC, down to a minimum of 1.00 VPC - the level at ich the charger will recognize a battery connection. This is achieved by holding the FUCTIO push button for 5 seconds en the incorrect battery fault has been detected OPERATIO If Low Battery Override has been enaed and a battery (voltage > 1.00 VPC) is connected to the charger, the charger will pass current at 75% of maximum current output the charger rated output current level. 13

15 If less than 3.0VPC, current will flow for 5 minutes and the charge will be suspended for 5 minutes. The cycle is repeated until the battery voltage is greater than 1.70 VPC at the end of the 5-minute rest period. If the battery voltage is greater than 1.70 VPC at the end of the 5-minute rest period, the battery recovery mode will cease and charge will start from stage 1 with smart start disaed. If 3.0 VPC is reached within the 5 minutes of charge, the charge will be suspended equal to the on time, maximum of 5 minutes. During this period the display will show Lobt. During the 5-minute off period the display will show the battery volts per cell alternating with Lobt DELAYED START OF CHARGE A charge delay can be set in the service mode. The time is 0 to 48 hours in 1-hour steps; this is permanently set for every charge cycle. The display will show dely and alternate with the time remaining before charge starts BATTERY COOLDOW OPERATIO STAGE The cool down period begins after charge termination and is equal to the time spent on charge. During the cool down period, the green LED will flash and the display will show CooL alternating with the remaining cool down time. The FUCTIO button can select charge information and display this momentarily. Once the cool down period is complete, the charger will illuminate the green LED and enter the refresh stage. If the battery is disconnected before completion of the cool down period, the countdown will cease and the display will show F19. If equalize is activated during cool down, the cool down timer will be suspended until Equalize is complete, ereupon the cool down timer countdown will resume REFRESH CHARGE STAGE The Refresh Charge activates every 24 hours after the standa charge cycle, if the battery remains connected to the charger. The Refresh Charge stage lasts for 10 minutes and consists of Finish Rate or 19% of the maximum output current. The 24-hour refresh delay starts after termination of recharge or Equalize. During the refresh off period the display will show redy. The green LED will remain illuminated. The FUCTIO button can select charge information. 14

16 During the 10-minute Refresh Charge period the display will toggle between refr and the output current. The yellow LED is illuminated and the green LED will remain illuminated and the FUCTIO button can select charge status. The charger will remain in the Refresh Charge stage until the battery is disconnected CHARGE TIME The amount of time a battery charges will vary depending on the depth of discharge (DOD). Once the battery has reached 80% charged, the cycle will be terminated after 3.5 hours or less if terminated by dv/dt. ormal charge cycles will average about 8 hours total ICORRECT BATTERY LIMITS Incorrect battery detection limits will be < 1.70 VPC and > 2.25 VPC (off charge). If the battery voltage comes within this window the charger will automatically commence charging CHARGE CYCLE RESET A charge cycle is reset en a battery is disconnected and a battery is reconnected AC POWER FAILURE If the AC power fails during a charge cycle, the charger will resume the cycle at the point of termination as soon as AC power is restored. 12. MAITEACE The charger requires minimum maintenance. ESURE THE CHASSIS IS SECURELY GROUDED per the local/federal Electrical Code. Do not allow excessive dust to accumulate on the components inside. Blow out with clean compressed air en necessary. The chargers are designed with a breaker and fuse for the AC input and DC output respectively. Should this fuse fail or breaker trip, the cause must be determined before they are corrected or replaced. ever replace the fuse or breaker with one of a higher capacity than the one originally fitted. 15

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18 APPEDIX B SCR200 TROUBLESHOOTIG SYMPTOM POSSIBLE CAUSE EXPLAATIO / ACTIO o Display o AC Power Check Input Power. Check Breaker. Mains fuse on Control Boa F01 F02 F03 F04 Deeply Discharged Battery Over discharge Sulphated Battery Charger Overheating Battery Voltage less than 1.9 volts per cell initially but rose above this level within the first minute. Check battery condition and Equalize. Battery less than 1.9 volts per cell after the first minute of charge. Check battery condition and Equalize Make sure your battery gets a full charge every cycle. Check battery condition and Equalize. Check Fan for operation on initial power up. Ensure adequate ventilation. Contact your local GB Industrial Power representative. F05 Mains Failure Electrical Supply failure during charge. (Power Cut) F06 F07 F09 F10 F11 F12 F13 F17 F16 F18 F19 o Output Current Incorrect Battery Low Voltage <1.70 vpc High Voltage >2.25 vpc Battery Failure Second Stage Time-Out Incorrect Mains Frequency Boa Failure Temperature Sensor Failure Auto Balance Stage Time Out Battery Overheating Battery Disconnection Battery Disconnection in Cool Down Check DC Fuse, SCRs. Connection to Battery. Make sure the battery voltage matches the charger voltage. Check battery voltage with a voltage meter. Make sure battery voltage matches charger. Battery may require servicing. Check battery voltage with a voltage meter. Make sure battery voltage matches charger. Battery did not reach gassing volts within the time limit. Check battery for low voltage. Confirm charger capacity is correctly matched to battery. Check battery condition. Contact your local GB Industrial Power representative. I2 limit not reached within time limit. Check battery condition. Contact your local GB Industrial Power representative. Check the mains supply. Contact your local GB Industrial Power representative. Contact your local GB Industrial Power representative. Check battery condition. Check battery for High Temperature. Allow battery to cool. Check battery condition. Confirm charger capacity is correctly matched to battery Press the PAUSE button before disconnecting the battery. Allow the battery to cool before use. 17

19 Charger Output Current (Amps) DC Fuse Rating (Amps) (LET/LMT) APPEDIX C SIGLE PHASE TECHICAL DATA SIGLE PHASE MAXIMUM AC AMPS (RMS) SHIPPIG DATA FLX or SCR Amp DC DC Cabinet WEIGHT Model umbers Hour Volts Amps VAC VAC VAC VAC VAC Size Lbs KG S M S M S M S M S M S M S M S M S M S M S M S M S M S M S M S M S M S M S M S M S M S M S M *DC FUSE MUST BE A FAST ACTIG FUSE CAPABLE OF PROTECTIG SEMICODUCTORS. Sales Service Recycling in in the USA in Canada 18

20 APPEDIX D - THREE PHASE TECHICAL DATA THREE PHASE MAXIMUM AC AMPS (RMS) SHIPPIG DATA FLX or SCR Amp DC DC Cabinet WEIGHT Model umbers Hour Volts Amps VAC VAC VAC VAC VAC Size Lbs Kg T M T M T M T M T M T M T M T M T M T M T M T M T M T M T M T M T M T M T M T M T M T M T M T M T M T M T M T M T M T M T M T M T M T M T M T M T M T M *DC FUSE MUST BE A FAST ACTIG FUSE CAPABLE OF PROTECTIG SEMICODUCTORS. Sales Service Recycling in in the USA in Canada 19

21 Component o: CLT6006 APPEDIX E DRAWIG TITLE: GB [UL] 3phase wiring diagram For 208V input connect to 208V connections on T1 For 240V input connect to 240V connections on T1 For 480V input connect to 480V connections on T1 OR br YL/G KEY BLUE BLACK BROW GREY RED WHITE YELLOW / GREE 208V 240V 480V 208V 240V 480V 208V 240V 480V YL/G T1 br br PCB1 CO FS1 CO 5 '0' '1' '2' '2' '1' '0' '2' '2' '1' '1' '0' '0' Shunt _ FS2 DRAWIG o: 4 - CMP WD - E + Drawn by: Checked by: MOD o: REV: If any errors are apparent within this diagram please inform CMP engineering. Trev Peacock C B Materials: White Polypropylene 60u PP198 TC Trev Peacock Trev Peacock C C C D Clear Overlaminate 60u PP20 Adheasive: AP51 Size: A5 (210mm x 147mm) Text: As shown Trev Peacock C E Colour: Black on ite CMP Batteries Ltd, Charger Division, Unit 2 Pisces, Mosley Road, Traffo A Division Park, of Exide Technologies Manchester. M17 1PF. 20

22 Component o: CLT6005 DRAWIG TITLE: GB [UL] Single phase wiring diagram Fuse / Breakers KEY For 120V input connect to 120V connections on T1 For 208V input connect to 208V connections on T1 For 240V input connect to 240V connections on T1 L OR br YL/G BLUE BLACK BROW GREY RED WHITE YELLOW / GREE For 480V input connect to 480V connections on T1 L OR YL/G L 0V 120V 208V 240V 0V OR 240V br PCB1 br CO V 208V 240V 480V FS1 T1 CO Shunt _ FS2 DRAWIG o: 4 - CMP WD - E + Drawn by: Trev Peacock Checked by: - MOD o: C REV: B Trev Peacock C C Trev Peacock C D Trev Peacock C E If any errors are apparent within this diagram please inform CMP engineering. Materials: White Polypropylene 60u PP198 TC Clear Overlaminate 60u PP20 Adheasive: AP51 Size: A5 (210mm x 147mm) Text: As shown Colour: Black on ite CMP Batteries Ltd, Charger Division, Unit 2 Pisces, Mosley Road, Traffo A Division Park, of Exide Technologies Manchester. M17 1PF. Sales Service Recycling in in the the USA in Canada 21

23 Component o: CLT6006C DRAWIG TITLE: GB [UL] 3phase wiring diagram 600V Fuse/Breaker KEY Transformer determines voltage operation. Connect to T1 for 600V input voltage operation. OR br YL/G BLUE BLACK BROW GREY RED WHITE YELLOW / GREE 240V 600V 600V 600V YL/G br F2 T1 PCB1 br CO FS1 CO 5 '0' '1' '2' '2' '1' '0' '2' '2' '1' '1' '0' '0' Shunt _ FS2 DRAWIG o: 4 - CMP WD - C + Drawn by: Checked by: MOD o: REV: Trev Peacock A Trev Peacock C B Trev Peacock C C If any errors are apparent within this diagram please inform CMP engineering. Materials: Adhesive: Size: Text: Colour: White Polypropylene 60u PP198 TC Clear Overlaminate 60u PP20 AP51 A5 (210mm x 147mm) As shown Black on ite CMP Batteries Ltd, Charger Division, Unit 2 Pisces, Mosley Road, Traffo A Division Park, of Exide Technologies Manchester. M17 1PF. 22

24 Component o: CLT6005JIC DRAWIG TITLE: GB [UL] Single phase wiring diagram single phase JIC KEY For 120V input connect to 120V connections on T1 For 208V input connect to 208V connections on T1 For 240V input connect to 240V connections on T1 L OR br YL/G BLUE BLACK BROW GREY RED WHITE YELLOW / GREE For 480V input connect to 480V connections on T1 L OR L L 0V 120V 208V 240V 0V OR 240V br PCB1 br CO V 208V 240V 480V FS1 T1 CO Shunt _ FS2 DRAWIG o: 4 - CMP WD - C Drawn by: Checked by: MOD o: REV: Trev Peacock A Trev Peacock C B Trev Peacock C C If any errors are apparent within this diagram please inform CMP engineering. Materials: White Polypropylene 60u PP198 TC Clear Overlaminate 60u PP20 Adheasive: AP51 Size: A5 (210mm x 147mm) Text: As shown Colour: Black on ite CMP Batteries Ltd, Charger Division, Unit 2 Pisces, Mosley Road, Traffo A Division Park, of Exide Technologies Manchester. M17 1PF. 23

25 Component o: CLT6006JIC DRAWIG TITLE: GB [UL] 3phase wiring diagram JIC For 208V input connect to 208V connections on T1 For 240V input connect to 240V connections on T1 For 480V input connect to 480V connections on T1 208V 240V 480V 208V 240V 480V 208V 240V 480V OR OTE ISOLATOR AD BREAKER MAY BE COMBIED br YL/G KEY BLUE BLACK BROW GREY RED WHITE YELLOW / GREE YL/G T1 br PCB1 br CO FS1 CO 5 '0' '1' '2' '2' '1' '0' '2' '2' '1' '1' '0' '0' Shunt _ FS2 DRAWIG o: 4 - CMP WD - C + Drawn by: Checked by: MOD o: REV: Trev Peacock A Trev Peacock C B Trev Peacock C C If any errors are apparent within this diagram please inform CMP engineering. Materials: Adhesive: Size: Text: Colour: White Polypropylene 60u PP198 TC Clear Overlaminate 60u PP20 AP51 A5 (210mm x 147mm) As shown Black on ite CMP Batteries Ltd, Charger Division, Unit 2 Pisces, Mosley Road, Traffo A Division Park, of Exide Technologies Manchester. M17 1PF. 24

26 Component o: CLT6006CJIC DRAWIG TITLE: GB [UL] 3phase wiring diagram 600V JIC KEY Transformer determines voltage operation. Connect to T1 for 600V input voltage operation. OR br YL/G BLUE BLACK BROW GREY RED WHITE YELLOW / GREE 240V 600V 600V 600V OTE ISOLATOR AD BREAKER MAY BE COMBIED br YL/G F2 T1 PCB1 br CO FS1 CO 5 '0' '1' '2' '2' '1' '0' '2' '2' '1' '1' '0' '0' Shunt _ FS2 DRAWIG o: 4 - CMP WD - C Drawn by: Trev Peacock Trev Peacock Checked by: MOD o: REV: - - A - C B Trev Peacock C C If any errors are apparent within this diagram please inform CMP engineering. Materials: Adhesive: Size: Text: Colour: White Polypropylene 60u PP198 TC Clear Overlaminate 60u PP20 AP51 A5 (210mm x 147mm) As shown Black on ite CMP Batteries Ltd, Charger Division, Unit 2 Pisces, Mosley Road, Traffo A Division Park, of Exide Technologies Manchester. M17 1PF. 25

27 APPEDIX F DIMESIOS CABIET DIM. A DIM. B DIM. C DIM. D DIM. E Size M Size M Size M

28 A Division of Exide Technologies SALES SERVICE - RECYCLIG TOLL FREE in the USA in Canada GB Industrial Power A Division of Exide Technologies U.S.A.- Tel: Canada - Tel: GB Industrial Power USA Tel: Canada Tel: V19CIL5200ULS A Division of Exide Technologies