GES-TN11-Series UPS External Wrap Around Bypass System. Operators Manual. M0403_TN_Series_Ext_Bypass_Manual V

Transcription

1 GES-T11-Series External Wrap Around Bypass System Operators Manual M43_T_Series_Ext_Bypass_Manual V

2 M43_T_Series_Ext_Bypass_Manual V

3 ote The instructions contained in this manual are not intended to cover all of the details or variations in equipment, or to provide for every possible contingency to be met in connection with installation, operation, or maintenance. Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s purposes, please refer the matter directly to Always On Systems Inc. Any electrical or mechanical modifications to this equipment, without prior written consent of Always On Systems Inc, will void all warranties and may void UL/cUL/CSA listing. Unauthorized modifications can also result in personal injury, death, or destruction of the equipment. Bypass System Please complete the below information and return it to Always On Systems Inc. This will activate the warranty. If additional information or technical assistance is required call: Always On Systems Inc Sales and Technical Support Line Toll free at Ext. 451 or (25) Ext. 451 or Fax (25) Or at sales@alwayson.com or visit our web site at Or write to Always On Systems Inc. #1 15 Campion Road, Kelowna, BC, V1X 7S8, Canada Please complete the following information for your records. Model umber: Serial umber: Date of Installation: Inspected By: M43_T_Series_Ext_Bypass_Manual V i

4 Table of Contents 1. ITRODUCTIO SYSTEM DIAGRAMS FOR 28VAC, 24/12VAC FOR 24VAC, 24/12VAC FOR 12VAC, 12VAC FOR 28VAC, 12VAC LAYOUT SITE PREPARATIO DELIVERY ISPECTIO STORAGE LOCATIO ISTALLATIO BYPASS UIT T SERIES OPERATIO SYSTEM START UP SYSTEM SHUTDOW LOAD WILL LOSE POWER BYPASS PROCEDURES ETERIG BYPASS MODE RESTORIG ORMAL OPERATIO TROUBLESHOOTIG COTACT IFORMATIO ADDITIOAL PURCHASES OR UPGRADES QA / WARRATY QUESTIOS SOFTWARE QUESTIOS... 2 M43_T_Series_Ext_Bypass_Manual V ii

5 1. Introduction Thank-you for choosing the Always On External Bypass System. It is designed to provide a high degree of protection for the critical loads connected. This manual is a guide to installing and using the Bypass System. It includes important safety instructions for operation and correct installation. Please read this manual in its entirety before setting up, installing and powering up the equipment. Use of the external Bypass allows for maintenance or repair of the system without interruption of power to the critical loads, while maintaining isolation. M43_T_Series_Ext_Bypass_Manual V

6 2. System Diagrams Section 2.1 is for bypass systems and systems configured with a 28VAC input and a 12/24VAC output. Section 2.2 is for bypass systems and systems configured with a 24VAC input and a 12/24VAC output. Section 2.3 is for bypass systems and systems configured with a 12VAC input and a 12VAC output. All configurations are completed at factory. If alternate configurations or required contact the factory before proceeding as reconfiguring the system will void the warranty and possible damage the system For 28VAC Input, 24/12VAC Output UTILITY 28Vac FB-2P 2W+G ISO. TRAS. BYPASS -G 12/24Vac TO LOAD 3W+G BODED 28Vac 2W+G BYPASS 12/24Vac 3W+G ELECTROICS BATTERY BATTERIES T SERIES Figure Block Diagram of Bypass System M43_T_Series_Ext_Bypass_Manual V

7 28Vac 2W+G G GR 2P BLUE T WHT BLUE WHT BYPASS SWITCH WHT GR * 12/24Vac 3W+G G *-G BODED GR WHT G AC T SERIES AC Figure Wiring Diagram of Bypass Unit 28Vac G EMI / SURGE MAIT BYPASS SWITCH TERM. BLOCK 12Vac 24Vac 12Vac G EXTERAL BATTERY B+ B- BATTERY ELECTROICS EMI SMP OR AS4 RS-232/DRY COTACT CHARGER ITERAL BATTERIES Figure Wiring Diagram of M43_T_Series_Ext_Bypass_Manual V

8 2.2. For 24VAC Input, 24/12VAC Output UTILITY 24Vac FB-2P 2W+G ISO. TRAS. BYPASS -G BODED 12/24Vac TO LOAD 3W+G 24Vac 2W+G ELECTROICS BYPASS 12/24Vac 3W+G BATTERY BATTERIES T SERIES Figure Block Diagram of Bypass System 24Vac 2W+G G GR 2P BLUE T WHT BLUE WHT BYPASS SWITCH WHT GR * 12/24Vac 3W+G G *-G BODED GR WHT G AC T SERIES AC Figure Wiring Diagram of Bypass Unit M43_T_Series_Ext_Bypass_Manual V

9 24Vac G EMI / SURGE MAIT BYPASS SWITCH TERM. BLOCK 12Vac 24Vac 12Vac G EXTERAL BATTERY B+ B- BATTERY ELECTROICS EMI SMP OR AS4 CHARGER RS-232/DRY COTACT ITERAL BATTERIES Figure Wiring Diagram of 2.3. For 12VAC Input, 12VAC Output 12/12Vac UTILITY 12Vac FB-1P 2W+G 12/24Vac BYPASS * 12Vac TO LOAD 2W+G * -G BODED T SERIES EXT BYPASS 24Vac 2W+G ELECTROICS BYPASS 12Vac 2W+G BATTERY BATTERIES T SERIES Figure Block Diagram of Bypass System M43_T_Series_Ext_Bypass_Manual V

10 12 Vac 2W + G L G WHT BLUE T BLUE 11 WHT 11 T BLUE BYPASS SWITCH L 12 Vac 2W + G WHT WHT * G *-G BODED 2P. B. B. L AC T SERIES AC Figure Wiring Diagram of Bypass System 24Vac G EMI / SURGE MAIT BYPASS SWITCH TERM. BLOCK L G 12Vac EXTERAL BATTERY B+ B- BATTERY ELECTROICS EMI SMP OR AS4 RS-232/DRY COTACT CHARGER ITERAL BATTERIES Figure Wiring Diagram of M43_T_Series_Ext_Bypass_Manual V

11 2.4. For 28VAC Input, 12VAC Output Figure Block Diagram of Bypass System Figure Wiring Diagram of Bypass System M43_T_Series_Ext_Bypass_Manual V

12 Figure Wiring Diagram of M43_T_Series_Ext_Bypass_Manual V

13 3. Layout Maintenance Bypass Switch Input Breaker Power Input and Output Terminal Strip + Ground Lugs GD GD AC TO FROM AC 5-6kVA Figure 3.1 Back of the 6kVA Bypass Unit M43_T_Series_Ext_Bypass_Manual V

14 Input Breaker Maintenance Bypass Switch Power Input and Output Terminal Strip + Ground Lugs GD GD AC TO FROM AC 8-1kVA Figure 3.2 Back of the 8-1kVA Bypass Unit M43_T_Series_Ext_Bypass_Manual V

15 Input Breaker Maintenance Bypass Switch 12-15kVA Power Input And Output Terminal Strip + Ground Lugs Figure 3.3 Back of the 12-15kVA Bypass Unit M43_T_Series_Ext_Bypass_Manual V

16 4. Site Preparation 4.1. Delivery Upon receiving the Bypass Unit, inspect the packaging integrity and the physical condition of the cabinet carefully. In the event that physical damage is visible, the carrier must be informed immediately and a claim filed with them. Inform Always On as soon as the claim has been filed. A copy of the claim should be faxed to Always On at (25) A detailed report of the damage is necessary for carrier insurance claim Inspection Unpack the system carefully. Be sure to notice the packing method, and retain the box and packing material. If you must return the system at any time, you must repack it the way it was originally shipped. Visually inspect the system for damage that may have occurred during shipment. If there is damage, or anything is missing, contact the dealer from whom you purchased the unit, and save the packaging for future shipment. When the system has passed the initial inspection, record the installation date on the back panel of the unit and in the space provided towards the front of this manual. Included with Bypass System: User manual 4.3. Storage If the system is to be stored prior to installation, it should be placed in a dry area where it will not be exposed to dirt, moisture or other contaminants. Extreme storage temperatures are: -3ºC to +6ºC M43_T_Series_Ext_Bypass_Manual V

17 4.4. Location The Bypass System is intended for installation in a temperature-controlled indoor area, free of conductive contaminants. Qualified individuals should conduct installation. Below is an example of one installation. BATTERY PACK Always "On" Figure 4.1 Typical System Layout - Front View Figure 4.2 Typical System Layout - Rear View M43_T_Series_Ext_Bypass_Manual V

18 5. Installation WARIG! The Bypass system should be installed by a qualified technician or personnel and wired in accordance with local and national electrical codes. Be sure the polarities and voltage match the rating of the unit. Check that the loads being protected are within the capacity of the system. Ensure no power has been applied to the systems and nothing has been turned on before proceeding Bypass Unit ote: All connections are available at the rear of the Bypass unit, See Figure 3.2 For a detailed wiring diagram, See Figure Connect the critical loads to AC Output located on the Input/Output terminal block of the Bypass Unit. 2. Connect input cabling from the utility source to AC Input located on the Input/Output terminal block of the Bypass Unit. WARIG! Do OT apply utility at this time. WARIG! Do OT turn O the at this time T Series 1. If an optional Battery Bank has been purchased, connect the Battery Bank to the. Refer to the Battery Bank Operators Manual for instructions. 2. Connect input cabling from To AC Input located on the Input/Output terminal block of the Bypass Unit to the input terminal block. 3. Connect the output of the T Series to From AC Output located on the Input/Output terminal block of the Bypass Unit. WARIG! Do OT apply utility at this time. WARIG! Do OT turn the on at this time. M43_T_Series_Ext_Bypass_Manual V

19 EXT BATT T SERIES AC TO AC BYPASS UIT FROM AC AC B+ B- GD O/P O/P O/P GD O/P O/P O/P O/P O/P GD B+ B- TO OPTIOAL BATTERY CABIET(S) GD UTILITY GD TO LOAD Figure 5.1 External Wiring Diagram for the 28VAC and 24VAC system EXT BATT T SERIES 24 VAC 12 VAC AC 24 VAC TO AC BYPASS UIT 12 VAC FROM AC AC B+ B- GD O/P O/P L GD L O/P O/P L O/P O/P GD B+ B- GD L GD TO OPTIOAL 12 Vac BATTERY CABIET(S) TO LOAD UTILITY 12 VAC Figure 5.2 External Wiring Diagram for the 12VAC systems M43_T_Series_Ext_Bypass_Manual V

20 Figure 5.3 External Wiring Diagram for the 28//12VAC systems M43_T_Series_Ext_Bypass_Manual V

21 6. Operation 6.1. System Start Up 1. Ensure that all connections are secure and correct as per Installation Instructions. 2. Confirm that the Bypass Switch on the is in the IV position. 3. Confirm that the Bypass Switch on the Bypass Unit is in the IV position. 4. Confirm that the Battery Breaker on the is in the OFF position. 5. Confirm that the Input Breaker on the is in the OFF position. 6. Confirm that the Input Breaker on the Bypass Unit is in the OFF position. 7. Remove the cover plate on any Battery Cabinets (if applicable). 8. Switch all Battery Breakers on the Battery Cabinets to the O position (if applicable). 9. Switch the Battery Breaker on the to the O position. 1. Apply utility power to the system. 11. Switch the Input Breaker on the Bypass Unit to the O position. 12. Switch the Input Breaker on the to the O position. The will enter Stand-By Mode. The LCD will become illuminated, and fans will start. 13. Press the O/OFF Button on the front panel of the to turn it O (hold the O/OFF Button for 3 seconds or until the beeps and displays Ready On ). The will automatically perform a self-test and then go to line mode. 14. Turn on loads sequentially as required. M43_T_Series_Ext_Bypass_Manual V

22 6.2. System Shutdown Load will lose power 1. Turn off loads sequentially as required. 2. Press the O/OFF Button on the front panel of the to turn it OFF (hold the O/OFF Button for 5 seconds or until the beep stops and the LCD displays Shutdown ). The will shutdown. The LCD will display Off for a few seconds and then switch to Stand-By Mode. 3. Switch the Input Breaker on the to the OFF position, and wait 1 seconds before proceeding. The will fully shutdown. The fans will stop, and the LCD will extinguish. 4. Switch the Battery Breaker on the to the OFF position. 5. Switch the Battery Breakers on any attached Battery Cabinets to the OFF position (if applicable). 6. Switch the Input Breaker on the Bypass Unit to the OFF position. 7. Remove utility power from the system. The System is now completely shutdown Bypass Procedures This Bypass System provides the user with the ability to isolate the from the utility power without disrupting power to the load. The can be completely shutdown and even removed so that maintenance can be performed safely, without the load experiencing any downtime. Caution: Only operate the Bypass switch on the Bypass Unit when the is in MAITEACE BYPASS mode. Entering Bypass Mode 1. Put the into Maintenance Bypass Mode by following the instructions found in the Operators Manual. 2. Turn the Bypass Switch on the Bypass Unit to the BYPASS position. 3. Switch the Input Breaker on the Bypass Unit to the OFF position. The is now isolated from utility. Restoring ormal Operation 1. Ensure the is in MAITEACE BYPASS mode. 2. Switch the Input Breaker on the Bypass Unit to the O position. 3. Turn the Bypass Switch on the Bypass Unit to the ORMAL position. 4. Put the into ormal Operation by following the instructions found in the Operators Manual. The system is now operating in ormal Mode. M43_T_Series_Ext_Bypass_Manual V

23 7. Troubleshooting Problem Possible Cause Action to Take Cannot be switched to Utility not available at Confirm Utility supply and Bypass Mode input of bypass system connection. Cannot be switched to Mode power not available Confirm supply and connection Caution: Only operate the Bypass switch when the is in MAITEACE BYPASS mode. M43_T_Series_Ext_Bypass_Manual V

24 8. COTACT IFORMATIO 8.1. Additional Purchases or Upgrades Always On Systems Inc. Bldg 1 15 Campion Road, Kelowna, BC, Canada, V1X 7S8 Phone: (25) Ext 451 Fax: (25) sales@alwayson.com Website: QA / Warranty Questions Always On Systems Inc. Bldg 1 15 Campion Road, Kelowna, BC, Canada, V1X 7S8 Phone: (25) Ext 29 Fax: (25) qa@alwayson.com Website: Software Questions Always On Systems Inc. Bldg 1 15 Campion Road, Kelowna, BC, Canada, V1X 7S8 Phone: (25) Ext 24 Fax: (25) webmaster@alwayson.com Website: M43_T_Series_Ext_Bypass_Manual V