FLEXQUBE FORKLIFT FREE INTRALOGISTICS

Transcription

1 FLEXQUBE FORKLIFT FREE INTRALOGISTICS

2 WELCOME TO THE SHOW! WHO IS BEHIND THE SCREEN? ALEXANDER JAKOBSSON DESIGN TRAINING MANAGER PER AUGUSTSSON CTO MUTE YOUR MICROPHONE DURING THE WEBINAR 1. INTRODUCTION TO THE FLEXQUBE CONCEPT 2. INDUSTRY TRENDS 3. FORKLIFT FACTS 4. SOLUTIONS FOR FORKLIFT FREE PRODUCTION 5. LIVE DESIGN OF CARTS! DURING THE WEBINAR QUESTIONS ARE ASKED IN THE CHAT BOX WE WILL STAY ONLINE AFTER THE WEBINAR TO ANSWER QUESTIONS

3 ROTATING CARTS MOTHER/DAUGTHER CARTS SHELF CARTS PALLET CARTS TILT CARTS FLOW RACKS KIT CARTS TRANSPORT RACKS WE DO ALL KIND OF INDUSTRIAL CARTS, BUT THEY ALL HAVE ONE THING IN COMMON THEY ARE DESIGNED WITH STANDARDISED BUILDING BLOCKS!

4 THE FLEXQUBE BUILDING BLOCKS The cre in the FlexQube cncept includes fur different building blcks. All equipped with the famus pattern that ensures that all building blcks can be cmbined with each ther int endless number f slutins. FLEXQUBE FLEXBEAM FLEXTUBE FLEXPLATE

5 WE DESIGN INDUSTRIAL CARTS TO THE MOST DEMANDING CUSTOMERS WORLD WIDE

6 B KITTING PRE ASSEMBLY WAREHOUSE IT MEANS REPLENISH THE RIGHT AMOUNT... OF THE RIGHT MATERIAL... IN THE RIGHT CONDITION... AT THE RIGHT PLACE... A A SUPPLY FINAL ASSEMBLY INTERNAL TRANSPORTS IN THE RIGHT SEQUENCE... IN THE RIGHT TIME! AND THAT IS NOT ALL...

7 ...YOU ALSO NEED REPLENISH MORE FREQUENT THEN EVER BEFORE THE PAST FEW PART NUMBERS DELIVERED WITH LOW FREQUENCE FUTURE MANY PART NUMBERS DELIVERED WITH HIGH FREQUENCY A B C D E F G B A H K B L A M C P O N

8 A REVOLUTION IS ONGOING, AND YOU ARE IN THE MIDDLE OF IT! THE PAST PRESENT FUTURE? 55 %OF THE FACTORY FLOOR IS RESERVED FOR MATERIAL HANDLING! WAREHOUSE AREA MANUFACTURING AREA

9 SAFETY STICKER MARKET IS BOOMING! FORKLIFTS ARE HEAVY DANGER FOR PEOPLE AND EQUIPMENT 100 FATAL ACCIDENTS ONLY IN THE US ACCIDENTS FORKLIFTS ARE MADE FOR LIFTING NOT FOR MOVING

10 FLEXQUBE TRAIN SOLUTIONS REDUCE TRANSPORT DISTANCE WITH 65 PERCENT! EFFICIENCY EXAMPLE REPLENISH 5X PALLETS IN KITTING AREA THE FLEXQUBE WAY 38 m THE FORKLIFT WAY 110 m

11 CARTS ARE THE MAIN INGREDIENTS IN GOING FORKLIFT FREE! AND IT NEEDS TO BE MOVED IN SOME WAY! HUMAN ELECTRIC TUG AUTOMATED GUIDED CART TOW TRACTOR

12 WHAT SPECIFICATIONS ARE IMPORTANT FOR YOU? WEIGHT CAPACITY PAY LOAD KG CART FOOTPRINT TRACKING PATH WEIGHT OF ITEMS LOADED ONTO THE CARTS TOTAL WEIGHT OF ALL CARTS IN TRAIN INCLUDING LOAD SIZE OF CARTS THAT ARE CONNECTED IN THE TRAIN PATH DEVIATION FOR LAST CART IN THE TRAIN SET TURNING RADIUS NOISE LEVEL START FORCE F 0 m/s PUSH FORCE F MOVING RADIUS OF TRAIN PATH WHEN TURNING 180 DEGREES SOUND FROM TRAIN DURING OPERATION IN FACTORY FORCE REQUIRED TO START MOVEMENT OF ONE CART FORCE REQUIRED TO MAINTAIN TRAVEL SPEED CONNECT TIME + RELEASE - TIME TRAIN SETUP SPEED LIMIT m/s TIME REQUIRED TO CONNECT ONE CART TO TRAIN SET TIME REQUIRED TO RELEASE ONE CART FROM TRAIN SET TOTAL NUMBER OF CARTS THAT IS CONNECTED IN TRAIN SPEED OF TOW TRACTOR AND THE TRAIN SET

13 TONGUE AND HITCH CARTS CARRYING LOAD DIRECTLY CONNECTED TO EACH OTHER MOTHER AND DAUGHTER CARTS CARRYING LOAD CONNECTED TO MOTHER FRAME LOWER INITIAL INVESTMENT SCALABLE IN SMALL STEPS ANY SIZE OF CART IN SAME TRAIN SET QUICK TO CONNECT AND RELEASE CARTS CARTS ARE INDEPENDENT OF EACH OTHER NUMBER OF CARTS IN TRAIN SET IS FLEXIBLE CART UPGRADES INDEPENDENT OF MOTHER CART CAPACITY INCREASED BY ADDING MORE CARTS MORE MAINTENANCE ON CASTERS HIGHER START INVESTMENT CARTS MORE EXPENSIVE THAN DAUGHTER CARTS WEIGHT OF MOTHER CART STEALS TOW CAPACITY CARTS NOT INDEPENDENT OF EACH OTHER NUMBER OF MOTHER FRAMES DECIDES CAPACITY DAUGTHER CART MUST BE ADAPTED TO MOTHER CART MORE ADVANCED MAINTENANCE ON MOTHER CART

14 FLEXQUBE MODULAR DESIGN TOP STRUCTURE HANDLE TOWBAR BASE CASTER TYPE CASTER POSITION CONFIGURE YOUR TONGUE AND HITCH CARTS JUST THE WAY YOU WANT THEM!

15 FLEXQUBE MODULAR DESIGN YOUR CHOICE OF BASE WILL AFFECT THIS! WEIGHT CAPACITY TRAIN SETUP TRACKING PATH BASE TURNING RADIUS 630 x x x x 2450

16 FLEXQUBE MODULAR DESIGN YOUR CHOICE OF CASTER POSITION WILL AFFECT THIS! TRACKING PATH START FORCE F 0 m/s TRAIN SETUP CASTER POSITION F S F S F S S S F S F S F S Fixed rear Diamnd 4 Diamnd 6 F S F S Fixed frnt

17 FLEXQUBE MODULAR DESIGN YOUR CHOICE OF CASTER TYPE WILL AFFECT THIS! WEIGHT CAPACITY START FORCE PUSH FORCE F F 0 m/s MOVING NOISE LEVEL CASTER TYPE SPEED LIMIT m/s Plastic Plyurethane

18 FLEXQUBE MODULAR DESIGN YOUR CHOICE OF HANDLE BAR WILL AFFECT THIS! HANDLE BAR START FORCE F 0 m/s PUSH FORCE F MOVING Shrt side Lng side Tw side

19 FLEXQUBE MODULAR DESIGN YOUR CHOICE OF TOWBAR WILL AFFECT THIS! TRACKING PATH CONNECT TIME + TOWBAR RELEASE TIME TURNING RADIUS - Ft release Hand release

20 FLEXQUBE MODULAR DESIGN YOUR CHOICE OF TOP STRUCTURE WILL AFFECT THIS! TOP STRUCTURE WEIGHT CAPACITY Pallet guide Flat bed Shelves Tilt Rtating

21 FLEXQUBE HAS THE SOLUTIONS FOR ALL TYPES OF MOTHER AND DAUGHTER TRAINS DAUGHTER CART ON FLOOR DAUGHTER CART IN AIR ONE SIDE FLOW TWO SIDE FLOW

22 DESIGNONDEMAND YOU PROVIDE THE INPUT WE DO THE DESIGN! GATHER YOUR TEAM AND GET CREATIVE! DESIGN CASE 1 WE WANT A TRAIN SOLUTION WE WANT TO TRANSPORT PALLETS 500 kg WE HAVE VERY NARROW AISLES WE HAVE HIGH ERGONOMIC REQUIREMENTS CONNECT AND RELEASE TIME IS CRUCIAL WE WANT TO INCREASE CAPACITY IN SMALL STEPS DESIGN CASE 2 WE HAVE AN EXISTING MOTHER FRAME WE WANT TO TRANSPORT KITS IN THIS WE WANT A STANDARDISED PLATFORM ON THIS PLATFORM WE WILL BUILD CUSTOM TOPS FLEXIBILITY TO CHANGE IS CRUCIAL WHEREVER YOU ARE WHATEVER TIME IT IS WE ARE ONE CLICK AWAY

23 WE KNOW YOU ARE BUSY! THATS WHY WE HAVE REINVENTED THE PURCHASE PROCESS FLEXQUBE TRADITIONAL 6. TESTING 7. ADJUSTMENTS 5. PROTOTYPE BUILD 8. FABRICATION 4. SUPPLIER EVALUATION 9. WELDING 3. QUOTES 10. PAINTING 2. CONCEPT DESIGN 2. QUOTE 3. DELIVERY 11. ASSEMBLY 1. RFQ 1. DESIGN ON DEMAND 4. ASSEMBLY 12. DELIVERY

24 DESIGN4ALL CREATE CARTS IN YOUR OWN CAD SOFTWARE! WE ARE READY TO SUPPORT YOU Yu and yur team members are the nes that knws the requirements the best. Yu can quickly transfrm yur idea int a cad mdel and thereby cut the lead time and develping cst significantly. CAD-Library with FlexQube building blcks All established CAD sftware's n the market can be used Free CAD sftware t dwnlad nline Design4All DesignOnDemand

25 UPCOMING WEBINAR HOW IS FLEXQUBE SUPPORTING LEAN PRODUCTION? MAR MUDAS LEAN PRODUCTION INVENTORY MOTION 10:00 EST 16:00 CET JOIN FROM YOUR COMPUTER, PHONE OR TABLET! QUBE_TRAINING USA +1 (646) GER +49 (0) UK +44 (0) OVER PROCESSING OVER PRODUCTION REWORK WAITING TRANSPORTATION