Equipment options and considerations. By Roger Guzowski For "Equipment for Efficient Recycling Operations CURC webinar April 7, 2011
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1 Equipment options and considerations By Roger Guzowski For "Equipment for Efficient Recycling Operations CURC webinar April 7, 2011
2 Every recycling program goes through 3 stages. Initial pilot program Intermediate program/sustained pilot program. Part of solid waste management plan that is integrated into daily campus operations.
3 Collection and transfer considerations On-campus or outsourced Campus crews do both collection and transfer. Outsourced hauler does both collection and transfer. Campus crews do collection and bring to on-campus consolidation point from which outsourced hauler transfers to market.
4 Things to consider if campus staff or students t doing collections Larger trucks may require commerciallylicensed driver. Is your route large enough to justify a dedicated truck, or do you need a truck that can perform multiple functions? How far are you from the mill that will ultimately take your stuff? How far from intermediate processors?
5 Maintenance considerations Who will maintain and repair equipment? If campus crews, what is the opportunity cost of pulling them off of other maintenance projects. If outsourced, what is cost? Are there local or regional folk who can maintain the equipment? What is the expected down time for maintenance and repairs? What is the backup pplan during downtime?
6 Other considerations Worker safety considerations. What are installation costs for new equipment? Do you have existing infrastructure or will all that have to be brought to a site? Mess and aesthetic concerns. Access around campus.
7 Custom Mini Recycling Truck at Amherst & Smith Colleges
8 Collection crews wheel Toter caster cart barrels from central consolidation sites in each building. These caster carts allow us to wheel the Toter without tipping it back onto the handtruck wheels.
9 Outside, the entire lb bin full of paper is emptied hydraulically into the truck in less than 60 seconds with no manual lifting or tipping.
10 When compared to transporting carts in a box truck, one advantage of this system is that you utilize the entire capacity of the truck. With a box truck, there is a lot of unfilled airspace in the box.
11 The truck full of recyclables is brought to a nearby transfer facility or on-campus consolidation area. Once there, the contents of the truck are dumped all at once into a roll-off bin. That roll-off is then hauled to market by a private waste hauler.
12 Specifications Custom designed by Bart Truck in West Springfield, MA ( Based on standard stake body dump truck body. Hydraulic lifter and lid that opens when lifter dumps from Perkins Manufacturing (
13 Similar options Off the rack trucks in this class are typically marketed as park refuse trucks and available from New Way, Wayne and Haul All. Pictured here is a New Way mini-packer at Harvard dumping carts via a Bayne lifter.
14 Other transfer options on campus for mini-trucks If you are too far away from your destination facility and dumping loose into a roll-off is not feasible, other options include: A funnel top on the opening of a trash compactor, Or even a direct transfer into a larger truck.
15 Compacting as an on-site collection option
16 Compacting at generation site Works best in areas with large centralized sites. Works best with low-density materials such as trash or cardboard. Compacting can greatly reduce frequency of collection. Does not require boxes to be flattened. Shipped off site does not require on- site emptying of dumpsters or bales. Enclosed unit can reduce blowing & critters.
17 Cons of Compacting on-site Doesn t work as well in areas with lots of small generation sites (e.g. smaller private colleges). Less frequent pickup is not always a good thing odors can be an issue. Some sites not well designed for access by roll-off hauling truck. Requires concrete pad and electrical (typically 3-phase power) on site. Pose aesthetic concerns at some sites. Breakaway units can leave aesthetic and safety concerns while receiver box is hauled away.
18 Compacting public area bins Contains waste in way that open containers do not. Compacting can significantly reduce frequency of collection. Ideal for low density public-area wastes such as paper cups. May be ideal for locations where generation is erratic.
19 Cardboard collection equipment
20 Cardboard collection equipment The problem with cardboard is that it is very low density, especially if boxes are not at least flattened. If using truck to transport to market, typically requires truck that will compact. A primary material for baling or compacting.
21 Cardboard dumpsters If using dumpsters, look to bins with slots that compel folks to flatten boxes to maximize space in bins. Also helps to ensure packing materials removed prior to recycling. Packer truck that collects will further compact for more efficient transportation to market.
22 Baling at generation site - Pros Does not require boxes to be flattened. Can save dramatically on number of pickups required at site. Contains cardboard, which reduces blowing and litter. Allows shipment directly to mills which can get you significantly higher revenues. Look for those that will make a 1,000 lb bale that allow for direct shipment to mills. Smaller bales may require re-baling and reduce revenue
23 Baling at generation site - Cons Requires 3 phase power at site. Requires extra safety and procedural training for staff at site. Requires forklift or pallet jack to move bales. Requires place to store bales until they can be brought to market.
24 Baling at a centralized site Viable option for places that have centralized recycling facility on campus Often already has 3-phase power. Often already has area to store bales. Often already has forklift or pallet jack to unload bales. Often already has fire suppression system. Look for option with recessed pit conveyor or other dumping method to reduce double- handling of cardboard. Look for those that will make a 1,000 lb bale that allow for direct shipment to mills. Smaller bales may require re-baling and reduce revenue.
25 Baling at a centralized site - cons Still have all of the costs of collection. Now have added costs to process material. Cost of facility. In colder climates where that means a covered building with fire suppression equipment, you could be looking at a multi-million dollar investment.
26 Trailer and Non-motorized options
27 Front-load dumpster trailers Essentially a towable box with front-load dumpster pockets added. When full, dumped by front- load packer truck, or as seen below dumped by hydraulic dumper into compactor. Can be more viably towed over uneven terrain. Cons Difficult to leave at sites.
28 Dumping trailers More traditional trailer design and applications. Dumps like dump truck. Hydraulics in separate power box at front of trailer. Works for places where you have a tip floor or grade separation to dump. Cons Longer footprint than towable dumpsters.
29 Towable dumpster option Can be easily left at site like regular dumpster. Pneumatic tires and a fold down tow hitch h allows lowspeed, short-distance towing via electric cart or pickup. Cons: Can t use in snow. Speed control bumps (or potholes) destroy casters.
30 Non-motorized option Ideal for locations that traditional trucks cannot access. Also ideal for small specialized collections. Can be readily done by students. Cons: Very limited it capacity per trip. Students not always good about securing loads.
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