BALL VALVE STATIONARY CONCRETE PUMPS SP 88 / SP 160 / SP 260

Transcription

1 BALL VALVE STATIONARY CONCRETE PUMPS SP 88 / SP 160 / SP 260

2 A BALL VALVE PUMP THE SCHWING WAY Output from 25 to 70 cu.yds./hr..5 Max. Aggregate The ball valve features a dual cylinder design with steel balls for regulating concrete flow. A primary cylinder fills from the hopper on the intake stroke and supplies concrete to the discharge manifold on the output stroke. A compensating cylinder keeps discharge smooth. Convenient control panel includes electric switches for on/off. Hour meter is also located here along with E-stop, fuse panel and ignition switch.

3 2 /3 Choose the simplicity of the mechanical ball-valve with the SP 88 or a hydraulic ball-valve with the SP 160 or SP 260 to pump grout, lightweight concrete, flowable fill, shotcrete and slurries. These small pumps are big performers thanks to Schwing exclusives including a forged heat-treated crankshaft and one-piece cam for long lasting operation, a waterbox lubricating system, central greasing station to ease maintenance, and fenders with built-in taillights. Pumping cylinder stroke length is adjustable to four settings depending on your volume and distance requirements. Simply add some hardline or hose from the Schwing accessory catalog and you are ready to pump. Simple controls shorten orientation for first-time pumpers. These pumps travel light and clean up fast thanks to a hinged discharge manifold with wedge pin fasteners. That means more jobs per day and more profits. These are great starter pumps or valuable additions to a pumping fleet, concrete contracting company or shotcrete contractor. Thousands are operating daily providing their owners with inexpensive pumping and reliable service. Find out how Schwing makes ball valve pumps work harder to make your work easier. Remote control (cable or optional radio remote) frees the operator to monitor the end hose and the pump. Fuel efficient CAT diesel engines are an example of the high quality components on our stationary pumps. This engine was designed for construction applications and is up to the reliability standards of a Schwing pump. Generous hopper cleans up easily and has protective grate to prevent accidents. Grate is hinged with keeper to hold it open during cleaning.

4 Stay off hopper grates. Manténgase alejado de la rejilla que cubren la tolva SAFETY INSTRUCTIONS INSTRUCCIONES DE SEGURIDAD Ready-Mix Truck Drivers: Conductores de camiones con hormigón premezclado: Discharge of air through the end of the La descarga de aire por el extremo de la manguera hose could cause serious injury or death podría causar serias lesiones o incluso la muerte a la to the hose person! persona que sujeta la manguera! If the pump sucks air, it wi l be pumped Si la manguera succiona aire, éste será bombeado a through the machine to the end hose! través de la máquina al extremo de la manguera! 1) If your truck is empty or you must stop 1) Si su camión está vacío o tiene que dejar de descargar discharging concrete for any othe reason: hormigón por cualquier otra razón: a. If no concrete is going into the hopper, a. Si no hay hormigón entrando en la tolva, alerte al aler the operator; operador; b. Activate the pump s emergency stop if b. Accione la parada de emergencia de la bomba si no se you can t ge the operator s a tention. puede comunicar con el operador. 2) If the level of the concrete in the hopper 2) Si el nivel del hormigón en la tolva está muy bajo y gets so low tha the pump sucks air: empieza a succionar aire: a. Aler the pump operator to stop the pump; a. Alerte al operador de la bomba para que deje de bombear; b. Activate the pump s emergency stop if you cannot ge the operator s a tention; b. Si no se puede comunicar con el operador, accione la c. Fi l the hopper with concrete before parada de emergencia de la bomba; pumping starts again; c. Llene la tolva con hormigón antes de que se inicie de d. Do not look into the hopper when the nuevo el bombeo; pump starts again; d. No se asome a la tolva cuando la bomba a ranca e. No one is a lowed a the end hose when nuevamente; the trapped air is pumped out. If you can e. No se permite que haya nadie en el extremo de la see the point of discharge, aler the manguera cuando se esté bombeando el aire atrapado. Si puede ver el punto de descarga, alerte al operator if anyone approaches the end hose before the air has been purged. operador si alguien se acerca al extremo de la manguera antes de que se haya purgado el aire B SAFETY INSTRUCTIONS (Coupling) Inspect couplings before each use. Working pressure marked is for new and properly secured coupling. External mechanical loading will reduce the working pressure. Do not use snap couplings when the line may be dragged or pulled around rebar, obstructions, or cables. Snap couplings must be maintained and adjusted properly. Use gasket inside coupling to prevent concrete from bleeding liquid and causing line blockages. Self-locking couplings lock when closed. Install retaining pin in snap couplings to prevent inadvertent opening. INSTRUCCIONES DE SEGURIDAD (Acoplamiento) Inspeccione el acoplamiento antes de cada uso. Stay clear of pressurized La presión de trabajo marcada es para acoplamientos nuevos y correctamente fijados. Las cargas mecánicas externas reducirán la presión de trabajo. concrete placing system. No use acoplamientos de fijación a presión cuando es posible que se arrastre o tire de la línea alrededor de varillas de refuerzo, obstrucciones o cables. Se deben mantener y ajustar correctamente los acoplamientos de fijación a presión. Use una junta dentro del acoplamiento para evitar que el concreto pierda líquido y cause obstrucciones Permanezca alejado del en la línea. sistema de distribución Los acoplamientos de trabado automático se traban al cerrarse. de concreto presurizado Instale pasadores de retención en los acoplamientos de fijación a presión para evitar que se abran inadvertidamente Keep hands out of hopper and valve assembly. See operation manual if access is required. No meta las manos a la tolva o válvula. Consulte el manual de operación si necesita tener acceso D This machine is remote controlled and may start at any time. Stop engine before servicing unit. Esta máquina funciona a control remoto y puede ponerse en marcha en cualquier momento. Apagar el motor antes de realizar el mantenimiento D Stay off hopper grates. Manténgase alejado de la rejilla que cubren la tolva CUIDADO HYDRAULIC OIL ONLY ACEITE HIDRAULICO SOLAMENTE Do not operate this machine without training. Understand the warnings in safety manuals and on decals. No use esta maquinaria sin estar capacitado. Entienda las advertencias de los manuales de seguridad y de las calcomanías B REVERSE (ADELANTE) A FORWARD (ADELANTE) A Keep hands out of waterbox. Stop motor if access is required. Keep guards in place. No meta las manos a la caja de agua. Pare el motor si necesita tener acceso. Mantenga las cubiertas cerradas Amputation hazard. Do NOT bring the remote control near the waterbox when changing rams. See manual. Peligro de amputación. NO traiga el control remoto cerca de la caja de agua al cambiar arietes. Consulte el manual Before opening a blocked pipeline, relieve pressure. See manual. Alivie la presión antes de destapar una tubería bloqueada. Vea el manual Do not operate at pressures exceeding the rating of the entire material delivery system. No utilizar a presiones que excedan la presión nominal de todo el material de la linea de entrega E INSTRUCCIONES DE SEGURIDAD SAFETY INSTRUCTIONS Recommended hand signals (2 golpecitos) Señales de mano recomendadas (2 taps) START PUMP SLOW PUMP STOP PUMP LITTLE BIT RELIEVE ADD WATER ALL DONE SPEED UP DOWN PRESSURE 4-GALLONS CLEAN UP PRENDER LA BAJAR VELOCIDAD PARAR LA UN POCO ALIVIAR LA AÑADIR AGUA TERMINADO BOMBA ACELERAR A LA BOMBA BOMBA PRESIÓN 4-GALONES LIMPIAR This machine is remote controlled and may start at any time. Stop engine before servicing unit. Esta máquina funciona a control remoto y puede ponerse en marcha en cualquier momento. Apagar el motor antes de realizar el mantenimiento D NO! Do not insert solid objects into waterbox cleanout holes Burn hazard. Do not touch hot engine or exhaust parts. Peligro de quemaduras. No toque el motor ni piezas del escape calientes SUBSIDIARY OF GmbH Centerville Rd SUBSIDIARIA DE Herne / Germany White Bear, MN Phone: (02325) Phone: This product is covered by one or more U.S. patents - see patent decal Este producto está cubierto por una o más patentes de Estados Unidos vea la etiqueta MODEL SERIAL # YEAR MODELO # DE SERIE AÑO TONGUE MATERIAL WEIGHT LBS. LBS. SPM MAX. PSI WEIGHT PRESSURE PESO PESO DE ENGANCHE CPM PRESIÓN MATERIAL MAX. HYD. PRESSURE Sys. 1 Sys. 2 Sys. 3 Sys. 4 Sys. 5 PRESIÓN. HID. MAX Certified Compliance with ASME B30.27 Safety Standard B This product is covered by one or more of the following U.S. patents: Este producto está cubierto por una o más de las siguientes patentes de los EE.UU.: 5,332,366 6,267,571 6,698,451 6,871,667 5,479,957 6,351,696 6,719,009 6,938,716 5,513,671 6,375,432 6,719,118 7,007,590 5,557,526 6,422,840 6,755,212 7,055,613 5,638,967 6,450,773 6,786,233 7,398,981 6,202,013 6,463,958 6,799,778 7,781,039 6,206,662 6,604,765 6,808, SPECIFICATIONS PUMP SPECIFICATIONS SP 88 SP 160 SP 260 U.S. Metric U.S. Metric U.S. Metric Concrete Output Per Hour (cu. yds. - cu. m) Maximum Pressure on Concrete (psi - bar) Maximum Aggregate Size (in. - mm) Concrete Cylinder Diameter (in. - mm) Concrete Cylinder Stroke Length (in. - mm) Maximum Pump Strokes Per Minute Volume Control 40% to Maximum 40% to Maximum 40% to Maximum Concrete Valve Type Mechanical Ball Hydraulic Ball Hydraulic Ball Hopper Height (in. - mm) Hopper Capacity (cu. ft. - cu. m) Outlet Diameter (in. - mm) Engine Model - Diesel Tier 4 CAT C 1.5 NA 3000 RPM CAT 4.4 T 2200 RPM CAT 4.4 T 2200 RPM Engine Power (hp - Kw) Fuel Tank Capacity (gal - liters) Axle Single Standard Single Standard Single Standard Axle Capacity Rating (lbs. - kg) Tires ST 205/75 R14 ST 235/80 R16 ST 235/80 R16 Outrigger Legs Manual Standard Manual Standard Manual Standard Length (ft.-in. - m) Width (ft.-in. - m) Height (ft.-in. - m) Weight (lbs. - kg) Remote Control Cable (ft. - m) Pump specifications are for standard units. Other units are available. Specifications are subject to change without prior notice. SP 88 SP 160 / SP 260 5'7" 4' 6" 7'3" 7' 3" DIESEL ONLY ' 2" 5'6" 14'4" 4"

5 4 / 5 Only one manufacturer can supply the Schwing experience. Thousands of our customers form a backdrop of success that you can join by letting us spec the right piece of equipment for your needs. And a select group of knowledgeable dealers provide another layer of invaluable experience. You and your staff will be welcomed into our dedicated training facility to learn how to extract the maximum profitability from your Schwing. And your investment is backed by Schwing's industry leading service, training and parts. More than 400,000 square feet are devoted to producing the highest quality concrete equipment at our White Bear, Minnesota plant. From close inspection of incoming materials to forming our products with the latest robotic welding techniques, Schwing takes craftsmanship to the highest standards. Our state-of-the-art paint facility produces finished products you will be proud to put your name on. In addition, a vast inventory of parts are on hand to keep your Schwing product running at maximum efficiency. Please schedule a visit to this modern facility located minutes north of Minneapolis/St. Paul to see our long-term commitment to the market.

6 CONCRETE SP 160 PRESSURE SP 260 PSI Bar PSI Bar Performance characteristics 4500 of the hydraulic pump PISTON SIDE Pump speed 2200 rpm bar max. (3867 psi) Hydraulic pressure limited to OIL PRESSURE breakpoint = 129 bar = 96 bar Min bar = 89.1 l/m = 89.1 l/m SP 160 PISTON SIDE SP 260 PISTON SIDE CONCRETE OUTPUT cu yd / h cu meters/ h NUMBER OF STROKES (stroke / min.) OIL VOLUME (liter / min.) NUMBER OF STROKES (stroke / min.) OIL VOLUME (liter / min.) SCHWING-STETTER MOVES CONCRETE. WORLDWIDE. Wherever concrete is produced and moved is where you will find Schwing-Stetter machinery. With plants in Germany, Austria, USA, Brazil, Russia, China and India as well as with more than 100 sales and service facilities, the group of companies is always close to the customer. Our wide range of products with something for every application is what makes Schwing-Stetter the No. 1 system supplier for concrete machinery worldwide. CONCRETE BATCHING PLANTS TRUCK MIXERS TRUCK-MOUNTED CONCRETE PUMPS STATIONARY CONCRETE PUMPS SEPARATE PLACING BOOMS CONCRETE RECYCLERS 4/ Centerville Road St. Paul, MN TEL SCHWING FAX