Metering. Transducers Eletrafo Integrameter Ecometer DC Ecometer AC Ecometer AC/DC City metering Switchmeter Thepsys
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1 Metering Transducers Eletrafo Integrameter Ecometer DC Ecometer AC Ecometer AC/DC City metering Switchmeter Thepsys
2 2 3 Applications Rail On-board High-Speed Trains Locomotives Electric Multiple Units Metro Trams/LRV Microelettrica Scientifica is a global leader in the design and manufacturing of High Voltage Transducers for Rail applications. Our Metering division offers a variety of high voltage transducers and metering devices that can be personalized in most details. A very fast customization process is at the core of our competencies and allows us to serve those customers who require best in class but tailored solutions. Our quality system is in compliance with Our Metering experience and tradition begins in the mid 1990 s with on-board tranducers and electronic meters, based on the international patent of the Eurometer, while tranducers for DC Traction substations has been added to our product portfolio in the early 2000 s. On-board metering products were previously hosted in a separate local company, but was merged and fully integrated into Microelettrica Scientifica in Microelettrica Scientifica is a global leader in state-of-the-art electromechanical and electronic components and systems for Rail vehicles, DC Traction power and Energy & Industry applications. Since 2005 Microelettrica Scientifica is part of Knorr-Bremse Group, the German world leader in rail and commercial vehicles braking systems. The Knorr-Bremse Group product portfolio also includes doors and entrance systems and HVAC systems for Rail vehicles, Microelettrica Scientifica S.p.A. Via Alberelle, 56/ Rozzano - Italy Tel.: Fax: info@microelettrica.com Products Transducers Eletrafo Integrameter Ecometer DC Ecometer AC Ecometer AC/DC City metering Switchmeter Thepsys standards ISO9001:2008; as well as platform screen doors ISO14001:2004 and IRIS Rev.2. and gates for railway stations.
3 4 Transducers 5 Eletrafo O103 ELETRAFO is a compact solution that allows the measurement of the voltage of the catenary line and distributes the information through the whole train. Having just one certified product that integrates so many functions, allows easy communication and interchange of data, with maximum control of the whole process. 366 ELETRAFO's functions are highly customizable according to customer needs as well as suggestions derived from our experience. Detection and measurement of the instantaneous catenary AC and DC voltages Analog and/or digital output signals Insulated optical fiber output On-line diagnostics terminals panel connector terminals panel connector The device is compliant with all regulations of the rail market. All components are homologated for the industrial temperature range ( - Class TX - EN ) and ensure proper function in the worst environmental conditions. The precision is 1% on everage, 0.3% on the whole TX range and 0.5% at 23 C. M10x M8x15 (x4) O44 (Contact material: AISI Type 304 Stainless Steel) Maximum Speed of the rolling stock (on which the device is installed) 350km/h Functional Scheme TX () Maximum solar radiation (EN ) 1120W/m 2 Protection level for terminal box (EN 60529) IP 66 (RTL); IP 54 (IRTL) Transversal acceleration (EN ) GT1 Longitudinal acceleration GL1 Shock and vibrations EN Contamining fluids ( ) 5F3 High voltage terminal of high voltage divider Lateral wind withstand up to 25m/s, gusts up to 40m/s 1s 18kg (RTL) Rolling Stock Category (NF F and NF F ) A1 Electrical Performances ELETRAFO operates under the following power supply systems (EN Railway Systems Supply Voltages). Low voltage terminal of high voltage divider Electrification System/Nominal Voltage Working Range DC 1.5kV VDC DC 3kV VDC 72VDC AC 15kV 16 2/3 Hz VAC AC 25kV 50 Hz VAC
4 6 Transducers 7 Integrameter INTEGRAMETER is the last born in our line of on-board metering products and integrates in a single product many functions that were previously divided into multiple components from different suppliers. Thanks to this patent, Microelettrica has become the one supplier in the world to create and deliver a compact and fully integrated device which characteristics, both in the high voltage section and in the low voltage metering section, offers maximum reliability and safety. INTEGRAMETER s functions are highly customizable according to customer needs or suggestions coming from our experience: Detection and measurement of the instantaneous catenary AC and DC voltages Detection and measurement of the instantaneous catenary AC and DC currents Measurement of energy consumption Analog and/or digital output signals RS422 or RS485 serial outputs On-line diagnostics through optical fibre The basic configuration includes up to: 8 redundant analog outputs for the measurement of the catenary voltages 2 analog outputs for catenary AC currents 10 redundant digital outputs (relays) for detection of the catenary line system or for diagnosis Serial ports to allow both a redundant serial transmission of voltage and current (RS422 in the basic configuration) as well as energy measurement (RS485) Testing port to activate a TEST function to check the Integrameter s proper functioning Precision 1% on the whole TX range; 0.5% at 23 C Connections The Integrameter is designed to be mounted on the vehicle s roof, by the pantograph. A terminal is connected to the pantograph while the other is directly connected to the AC High Speed Vacuum Circuit Braker. A third terminal is directly connected to the DC High Speed Circuit Braker with an external device that provides the measurement of the current of 3kVDC lines. Available options includes: Measurement of harmonics GSM communication GPRS on board The device is compliant with all regulations of the rail market. All components are homologated for the industrial temperature range ( - Class TX - EN ) and ensure proper function in the worst environmental conditions. Maximum Speed of the rolling stock on which the device is installed 350km/h TX () Maximum solar radiation (EN ) 1120W/m 2 Protection level for terminal box (EN 60529) IP 66 Transversal acceleration (EN ) GT1 (2 m/s 2 for less than 50ms, 1m/s 2 for more than 50ms) Longitudinal acceleration GL1 (max 2 m/s 2 ) Shock and vibrations EN Contamining fluids ( ) 5F3 Lateral wind withstand up to 25m/s, gusts up to 40m/s 1s 58kg Rolling Stock Category (NF F and NF F ) A1 Electrical Performances INTEGRAMETER operates under the following power supply systems (EN Railway Systems Supply Voltages). Electrification System/Nominal Voltage Working Range DC 1.5kV VDC DC 3kV VDC AC 15kV 16 2/3 Hz VAC AC 25kV 50 Hz VAC
5 8 Transducers 9 Ecometer DC ECOMETER is an innovative product and it is the most recent evolution of our on-board metering line. It integrates into a compact and easy-to-mount product all the functions needed for the on-board high accuracy metering and detection: DC voltage, DC currents and DC active/reactive energy. ECOMETER is the ideal solution for a quick refurbishment of existing fleets that require to be made compliant to the new standards for energy metering (EN 50463) and energy saving. 294 ECOMETER s functions are highly customizable according to customer needs or suggestions coming from our experience. Catenary detection and high accuracy DC parameters measurement are usually the standard requirements. 15 Available options includes: Bar sustained Self supplied Current loops outputs: 4-20mA or mA Optical Fibre Radio Frequency Serial port: RS422/RS485 Ethernet The device is compliant with all regulations of the rail market. All the components are homologated for the industrial temperature range ( - Class TX - EN ) and ensure proper function in the worst environmental conditions. The precision is 1% on the whole TX range; 0.5% at 23 C. Maximum Nominal Current 4000Arms Maximum Peak Current to be measured 8000A@1s TX () Maximum solar radiation (EN ) 1120W/m 2 Protection level for terminal box (EN 60529) IP 66 (RTL) Transversal acceleration (EN ) GT1 Longitudinal acceleration GL1 Shock and vibrations EN CAT.1 - Class "A" Contamining fluids ( ) 5F3 Lateral wind withstand up to 25m/s, gusts up to 40m/s 1s 30kg Accuracy Class: < 0.5% - average 0.2% Mechanical Stresses Load of 2000N for 1h on the top of the Insulator Torque 100Nm Rolling Stock Category (NF F and NF F ) A1 Battery supply 24V - 48V - 72V - 96V - 110V Electrical Performances ECOMETER operates under the following power supply systems (EN Railway Systems Supply Voltages). Electrification System/Nominal Voltage Working Range DC 750V VDC DC 1.5kV VDC DC 3kV VDC o Technical Specification for Interoperability (TSI) EN EN EN EN EN EN EN o Electronic equipment used on rolling stock Distance in air and surface distance Environmental conditions Protection measures against risk of electrical shock Electromagnetic compatibility for rolling stock equipment Railway systems supply voltage Shock and vibration test conditions
6 10 Transducers 11 Ecometer AC ECOMETER is an innovative product and it is the most recent evolution of our on-board metering line. It integrates into a compact and easy-to-mount product all the functions needed for the on-board high accuracy metering and detection: AC voltage, AC currents and AC active/reactive energy. ECOMETER is the ideal solution for a quick refurbishment of existing fleets that require to be made compliant to the new standards for energy metering (EN 50463) and energy saving. ECOMETER s functions are highly customizable according to customer needs or suggestions coming from our experience. Catenary detection and high accuracy AC parameters measurement are usually the standard requirements. 294 Available options includes: Current loops outputs: 4-20mA or mA Optical Fibre Radio Frequency Serial port: RS422/RS485 Ethernet The device is compliant with all regulations of the rail market. All the components are homologated for the industrial temperature range ( - Class TX - EN ) and ensure proper function in the worst environmental conditions. The precision is 1% on the whole TX range; 0.5% at 23 C Maximum Nominal Current 4000Arms Maximum Peak Current to be measured 8000A@1s TX () Maximum solar radiation (EN ) 1120W/m 2 Protection level for terminal box (EN 60529) IP 66 (RTL) Transversal acceleration (EN ) GT1 Longitudinal acceleration GL1 Shock and vibrations EN CAT.1 - Class "A" Contamining fluids ( ) 5F3 Lateral wind withstand up to 25m/s, gusts up to 40m/s 1s 32 o o o kg Accuracy Class: < 0.5% - average 0.2% Mechanical Stresses Load of 2000N for 1h on the top of the Insulator Torque 100Nm Rolling Stock Category (NF F and NF F ) Battery supply A1 24V - 48V - 72V - 96V - 110V Technical Specification for Interoperability (TSI) Electrical Performances ECOMETR operates under the following power supply systems (EN Railway Systems Supply Voltages). Electrification System/Nominal Voltage Working Range AC 15kV 16 2/3Hz VAC AC 25kV 50Hz VAC EN EN EN EN EN EN EN Electronic equipment used on rolling stock Distance in air and surface distance Environmental conditions Protection measures against risk of electrical shock Electromagnetic compatibility for rolling stock equipment Railway systems supply voltage Shock and vibration test conditions
7 12 Transducers 13 Ecometer AC/DC ECOMETER is an innovative product and it is the most recent evolution of our on-board metering line. It integrates into a compact and easy-to-mount product all the functions needed for the on-board high accuracy metering and detection: AC/DC voltage, AC/DC currents and AC/DC active/reactive energy. ECOMETER is the ideal solution for a quick refurbishment of existing fleets that require to be made compliant to the new standards for energy metering (EN 50463) and energy saving. 294 ECOMETER s functions are highly customizable according to customer needs or suggestions coming from our experience. Catenary detection and high accuracy AC/DC parameters measurement are usually the standard requirements. Available options includes: Current loops outputs: 4-20mA or mA Optical Fibre Radio Frequency Serial port: RS422/RS485 Ethernet The device is compliant with all regulations of the rail market. All the components are homologated for the industrial temperature range ( - Class TX - EN ) and ensure proper function in the worst environmental conditions. The precision is 1% on the whole TX range; 0.5% at 23 C Maximum Nominal Current 4000Arms Maximum Peak Current to be measured 8000A@1s TX () Maximum solar radiation (EN ) 1120W/m 2 Protection level for terminal box (EN 60529) IP 66 (RTL) Transversal acceleration (EN ) GT1 Longitudinal acceleration GL1 Shock and vibrations EN CAT.1 - Class "A" Contamining fluids ( ) 5F3 Lateral wind withstand up to 25m/s, gusts up to 40m/s 1s 30kg Accuracy Class: < 0.5% - average 0.2% Mechanical Stresses Load of 2000N for 1h on the top of the Insulator Torque 100Nm Rolling Stock Category (NF F and NF F ) A1 Battery supply 24V - 48V - 72V - 96V - 110V Electrical Performances ECOMETR operates under the following power supply systems (EN Railway Systems Supply Voltages). Electrification System/Nominal Voltage Working Range DC 750V VDC DC 1.5kV VDC DC 3kV VDC AC 15kV 16 2/3Hz VAC AC 25kV 50Hz VAC Technical Specification for Interoperability (TSI) EN EN EN EN EN EN EN o o o 245 Electronic equipment used on rolling stock Distance in air and surface distance Environmental conditions Protection measures against risk of electrical shock Electromagnetic compatibility for rolling stock equipment Railway systems supply voltage Shock and vibration test conditions
8 14 Transducers 15 Pantograph Shunt To power traction Insulators P1 P2 Roof metallic structure Power supply board TV TA Signal elaboration Transmission Transmiting Antenna 434MHz 80 To ground Data management SW available. 112 N City metering City Metering is a type of Energy Meter thought as a black box plug-in device ready to be used with no need of external power supply and low voltage wiring. Particularly suitable to be installed on existing electric city transport vehicles as Tramway or Metro which requires one automatic energy management system for monitoring and billing. City Metering is a two units electric parameters measuring system for urban rail transportation (Light rail, tram, filobus, etc.). 50 N P1 Transmiting Antenna 273MHz Device s connections: P1 to Pantograph P2 to Power traction circuit N to Ground P2 12 The transmission frame contains the following information: Vehicle Code identification Energy consumption Recovered energy A self fed transmitter unit is mounted on the vehicle s roof by the pantograph to measure the instantaneous electric parameters (typically voltages, currents and consumed traction and auxiliary services energy). A fixed receiver unit usually located by the depot s gate, detects a close transmitter unit, wireless (434MHz) receives the measured data and stores the information. A serial port allows easy laptop downloading of this information for monitoring and optimization purposes. Data energy transmission is done via antenna (434MHz) to one receiver which is positioned at the depot gate. The system includes the ground receiver connected via serial bus to PC and SW for data management.
9 16 Transducers 17 Switchmeter AC Vacuum Circuit Breaker for rolling stock applications with voltage, current and energy measuring functions. High accuracy measuring of the electrical parameters in the whole TX range including energy consumption in conformity with EN The same standardized mounting interface dimensions as any AC VCB allows for an easy and quick upgrade of the locomotive to have compliancy with European interoperability regulations (TSI) and for every kind of consumption calculation needed for monitoring and billing purposes. Main Features Vacuum Circuit Breaker (ABB ACTrac type): Vacuum interrupter electrically operated and electronically controlled including self-monotoring functions Pole integrated over current detection Fully type tested in accordance with IEC Maintenance-free Options: Device mounted surge arrester Integrated earthing switch (left or right handed manual operation) Integrated safety interlocking and key system Main Features Metering Part: Triple-redundant voltage measurement (DC/AC) (Metering, Measurement, Redundancy-Plausibility) Palpage function for system recognition Double-redundant current measurement (AC) (Metering, Measurement) DC current measurement input Energy measurement function (AC/DC) Standard Ethernet or RS 422 output Options: Integrated over-current trip relay Flexible digital / analog metering interface module Technical Data Line supply voltage (Un) 15kV 16.7Hz 25kV 50Hz Rated impulse withstand voltage (Uimp) 170kV 170kV Rated power freq. withstand voltage (U50) 75kV 75kV Rated operational current (Ie) 1000A 100 A Rated short circuit breaking capacity (Icc) 25kA 20kA Rated short circuit making capacity 62.5kA 50kA Electrical endurance 10 Icc 50 Icc Mechanical endurance > operations Creepage / clearance distance > 625 mm / > 310mm circuit breaker part 90kg for circuit breaker/110 kg incl. Earthing switch DC system voltage metering 1500VDC 3000VDC DC voltage input Direct on VT / on LVDC in-bus Typical metering accuracy (-25 c / + 85 c) 0.5% Power supply VDC metering part 35kg 25 KV/50 Hz or 15KV/16.7Hz P SA ED VT U Um CT I Im EM HV to Roof Bushing and Trafo LV to Interface Module and TCU P= Pantograph SA= Surger Arrester VT= Voltage Transducer CT= Currant Transducer VCB= Vaccum Circuit Breaker ED= Earthing Disconnector EM= Energy Measurement
10 18 Transducers 19 Thepsys Thepsys is a device that has a diagnostics function able to detect power supply failure or thermocouple break. The main feature of the device is the galvanic insulation between HV and LV sections, made by means of a transformer (insulation level, 15kV-50Hz-60s) which feeds the HV section and transmits the signal (proportional to the temperature) to the low voltage section via an optical channel; the signal is then elaborated in order to drive the various outputs foreseen o7 4x Thepsys functions are highly customizable according to our customer needs as well as suggestions derived from our experience. Measured temperature Diagnostic relay contact Alarm relay contact Analog output The device is compliant with all regulations of the rail market. All the components are homologated for the industrial temperature range ( - Class TX - EN ) and ensure a proper working in the worst environmental conditions. The precision is 1% on the whole TX range; 0.5% at 23 C Functional Scheme 3 sec Max TX () Protection level for terminal box (EN6 0529) IP 66 Shock and vibrations EN Shock and vibrations Consumption 8W typically Measurements range 0 C to 1000 C Thermocouple accuracy ± 1% over max scale 1000 C Measurements accuracy 30 C Analogic output accuracy Class 1 Battery supply 24V - 72V - 110V 3kg POWER UP TRIGGER= XXX Alarm Relay OFF M9 - M11 OPEN diagnostic Relay ON M12 - M13 closed Example Temp. evolution TH1 Temp. evolution TH2 M9/M11 closed 3 sec Max 3 sec Max
11 Microelettrica USA Randolph - NJ - USA Microelettrica do Brasil São Paulo - Brazil MS Resistances Lyon - France Heine Resistors GmbH Dresden - Germany Microelettrica Scientifica S.p.A. - Headquarter Milano - Italy MSA Elektroteknik Istanbul - Turkey Microelettrica Scientifica (PTY) Ltd. South Africa Johannesburg - Republic of South Africa Knorr-Bremse India Private Ltd. (productive localization) Faridabad - India Heine Resistors (Suzhou) Co. Ltd. Taicang - China For information on sales network and products please visit INB - New Edition March BTS Adv. Torino - Printed by GRAFART
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