Eaton convincing in terms of safety, performance and operational availability. Technical Guide. xenergy Switchboard systems

Transcription

1 Eaton convincing in terms of safety, performance and operational availability. Technical Guide xenergy Switchboard systems

2 xenergy: Controls systematically. Saves in three ways. Thinks ahead. With Eaton, you have a business partner who supports your expertise in every respect. With Eaton xenergy, you have a switchboard system that provides you with a wide variety of options for reliable power distribution and individual solutions to meet your customers needs. The xenergy system range thinks ahead. This means it is designed to meet constantly increasing requirements. Geared towards a maximum of efficiency in implementing your individual projects, Eaton xenergy provides optimum conditions for building-infrastructure up to 5000 A. Every single function module in this switchgear assembly is perfectly prepared and systematically planned from the switchgear and fitting system technology to enclosures and software tools. Systematic switching = Shaping the future You too should opt for this technically sophisticated and cost-effective unit of switchgear and protective devices, fitting systems and switchboard systems. It helps you to optimally switch and control power, in other words to dominate it. The system is module-based and offers smart combination options. And there is a wide range of benefits for you. They do not only include the optimal added value in your own panel building business and the certainty that with Eaton you will always be building state-of-the-art and safety-tested panels. They will also help you to save time, money and space.

3 IZM The variable circuit breaker up to 6300 A Its module width will increase depending on the rated current, while height and depth of the switchgear will remain the same. Increased operational availability thanks to its robustness and the ability to communicate, cost-optimized planning thanks to modular design, suitable for worldwide use, with xenergy and xvtl. NZM The compact circuit breaker up to 1600 A Available in four breaking capacity levels, compact and space-saving, suitable as a main circuit breaker for machinery controlgear, incoming supply switches in installation distribution boards or outgoing switches in power distribution boards, for xenergy and xvtl, for worldwide use. SASY 60i Modular busbar system For effective power distribution in the switchboard cabinet. In combination with the latest motor protectors and circuit breakers, it forms a consistent solution for switching, controlling and distributing power. UL-certified. PIFT Plug In Fuse Terminal Revolutionizes the fuse-related technology in distribution board building. With its wide range of different types, its modular setup and its uncomplicated options for expansion and conversion, it offers the required flexibility. It is convincing thanks to the extremely high level of short-circuit strength of up to 120 ka with AC500V, optional fuse monitoring and an integrated switch-on lock.

4 5 variants, with maximum benefi ts. XP Power Sections Incoming supplies, outgoers and couplings with circuit breakers Internal separation up to form 4 Cable connection from the top or bottom Incoming supply system for drill-free cable connection XF Fixed Power outgoers with circuit breakers and fuse switch disconnectors up to 630 A Internal separation up to form 4 Individual outgoers, such as controlgear, motor starters, small power outgoers etc. XG General Power factor corrections Fitting systems for sub-distribution with devices for modular installation Control technology with SASY 60i and xstart Individual fixed units on a mounting plate NEW! XR Removable XW Withdrawable Power outgoers with circuit breakers and strip type switch-disconnector-fuse, up to 630 A Empty modules for individual applications Plug-in modules and strip type switchdisconnector-fuse can be replaced under live-line working conditions Internal separation up to form 4 Easy maintenance and reduced down times Power outgoers with circuit breakers up to 630 A Outgoers for motor starters up to 250 KW Empty drawers for individual applications Easy and uniform handling for all drawer sizes Drawers can be replaced under live-line working conditions Internal separation up to form 4 Unambiguous position indicator for operating, test or de-energized status Easy maintenance without the need of using any special tools for replacement jobs Minimum down times

5 IEC/EN Eaton implements the new series of standards for lowvoltage switchgear assemblies as early as NOW and makes it significantly easier for panel builders to do their job. To ensure the safety of lowvoltage switchgear assemblies, many and the most varied characteristics of the individual components need to be harmonized and defined in a generally applicable standard. So far the IEC/EN60439 series of standards covered this requirement. As of 2014, it will be replaced by a new standard. But Eaton builds its switchgear in line with the new standard as of now. Innovations at a glance The new standard makes a difference between the manufacturers as usually practiced between the original manufacturers on the one hand and the panel builders on the other hand. These two parties involved in building a switchboard system have to separately provide evidence of conformity to show that the part each one is responsible for meets the requirements of the standard. This actually means that the panel builder now has to pay a lot more attention to providing the evidence of conformity for his part of the technical execution. The distinction between type-tested assembly TTA and partially type-tested assembly PTTA no longer exists in the new standard. Evidence of conformity with the standard is provided through design verifications, they include tests, calculations and the verification of whether the design rules have been respected i.e. that from now on the systems will be designverified. Panel builders who already build TTAs now do not have to expect many changes. The panel builder can-depending on the type of system choose between three different ways of providing evidence of conformity: Verification by testing, Verification by design rules or Verification by calculation. All of them are equally valid, as defined by the standard. The term TTA Switchgear assembly and controlgear assembly according to IEC/EN will be replaced by: Power switchgear and controlgear assembly according to IEC/EN , design verification by testing. If the panel builder carries out changes in the original system of a switchgear and controlgear assembly that are not covered in the design verification, these changes must be specified in a separate design-verification document. The new standard also includes requirements of the standard for empty enclosures, such as resistance to corrosion, resistance to heat of enclosure parts made of insulating material and protection against mechanical impacts. xenergy, in conformity with the standard As an original manufacturer, we will continue to provide evidence of conformity for the system in the future as well. In order to make it easier for the panel builder to provide evidence of conformity for his part of the responsibility, a large number of applications have been split up into standardized modules and the design verification by testing has been carried out for them to provide the evidence of conformity. These modules, assembled in accordance with the corresponding instructions, will enable you to carry out your projects in a cost-effective way and in compliance with the requirements of the standard.

6 Service / Support / Software Eaton actively supports the Services in Automation initiative of ZVEI (Association of the German electrical and electronics industry). For the services we offer, this means: The services are tailored to the customer s needs, they are easy to identify, they guarantee that the competences required for the services offered are available and that the results and performance data are defined together with the customer. Service Design-verified quality Eaton is DIN ISO 9001 certified. The quality of Eaton products is reliable. For switchboard systems, Eaton trusts in a modular design principle consisting of accurately fitting function modules, design-verified in accordance with the IEC/EN standard. The system modules can be arranged to comply with specific national requirements such as DIN VDE, CEI, NF or UNE. So Eaton offers all relevant protective switchgear assemblies in the respective degree of protection up to 5000 A. In addition, design verification of the entire unit of switchgear, fitting system technology and cabinet in accordance with IEC/EN provides for a high level of safety. This modular system allows for easy expansion to meet increasing future requirements. Delivery according to customer s needs Eaton offers the entire product range in flat-packed versions, functionally packed as assembly groups, or as cabinets preassembled to customer specifications. Short delivery times make it easy to react to enquiries or modifications requested by the customer. Easy configuration and ordering thanks to tools that support the setup of parts lists Fast delivery ex warehouse thanks to lean logistic processes Easy handling of individual parts thanks to convenient packaging units Safe and time-saving assembly based on Eaton assembly instructions The system offer is optimized for the incorporation of internationally available Eaton switchgear and protective devices and it is completed by configuration and planning tools. The right tool for every project stage and safe power distribution! Technical support Eaton s technical support is both competent and reliable. New customers are offered optional training on how to build a design-verified switchgear assembly. The advantage of realizing the first switchgear assembly directly with the panel builder is an opportunity to communicate the optimal workflow. Field Service: Product Support: SupportDistributionboard Austria@eaton.com Website:

7 Software Eaton provides you with the appropriate tools. Software tools for planning, documentation and calculation not only support planning engineers, but also panel builders or installers. Eaton s toolbox is perfectly designed for network and system planning right through to ordering. Using Eaton s tools including the system-specific data ensures a safer, faster and more efficient way of processing orders. CurveSelect The program for characteristic curves of protective devices is available free of charge and allows the user to display setup-specific tripping curves of several protective devices simultaneously both in terms of time and electric current values. The tool makes it easy for the user to analyze the interaction of NZM and IZM circuit breakers, PKZ motor-protective circuit breakers, ZB overload relays and circuit breakers as well as h.b.c. fuses. xspider A graphic-oriented draft system for dimensioning low-voltage networks equipped with Eaton protective switchgear. xspider is available for free download. The software includes a database with all protective switchgear (MCBs, MCCBs, ACBs, fuses, motor starters). MatSelect is a database for the management of product and material data in both user-defined and standardized classification systems. Configurator for xenergy For a quick and easy configuration of the xenergy switchgear assembly you want. Sets up an offer in no time and generates the parts list at the push of a button. MatSelect MatSelect database With MatSelect, you can manage all your product and material data in user-defined and standard classification systems. Freely defined curves (FreeStyleCurves = FSC) enable the user to directly compare the selected motor protector and motor starter characteristics, incoming supply switches and up-stream medium-voltage protection intended expansions and existing protective equipment. CurveSelect supports you in planning and documenting your system. xspider MatSelect Database Configurator for xenergy

8 Safe yesterday. Standard today. Pioneer in protective technologies of tomorrow. Eaton s early-warning systems: More safety for your switchboard. Machines and systems simply have to work. No matter whether it is in industrial or functional buildings unscheduled standstills are always costly and annoying. The best thing to avoid undesirable downtimes is to take appropriate precautions. For reliable operation Trust in proven technologies! A design-verified switchgear assembly ensures safe power Power is precious. It should be used in a resource-efficient and careful way. The new metering and communication modules distribution and a smooth workflow. For the protection of people and systems Wherever power is involved, safety is paramount. Eaton has always been a pioneer in the protection of people and systems. Apart from our proven protective switchgear, there are additional innovations to still increase the high level of safety for staff while operating a system. Be it in the power supply for tunnels, paper mills or data centers uninterrupted power supply through ARCON is key for the protection of people and machinery. Power management for the future This is because an arc-fault will be extinguished by Eaton s arcfault protection system before it can deploy its destructive impact on the power supply system. Eaton provides additional safety through internal compartment separation up to Form 4 and passive arc-fault protection. The result: Systems that ensure a maximum of operational availability and security and a minimum of down-times. are a valuable contribution to a responsible way of using energy resources. Proven components in this field: xenergy removable and xenergy withdrawable technology IZM Open-type circuit breakers NZM Compact circuit breakers ARCON arc-fault protection system

9 Contents xenergy - Product philosophy Introduction Technical data Sample text for tenders System description Page xx Page xx Page xx Page xx Room and space requirements Power sections XP Power sections, power distribution boards up to 5000A Outgoing sections XF Outgoing sections - fixed design XR Outgoing sections - removable design XW Outgoing sections - withdrawable design Empty sections XG Empty sections - for general equipment Page xx Page xx Page xx Page xx Page xx Planning notes Eaton Engineering Tools Setup instructions Passive arc-fault protection Dimensions Page xx Page xx Page xx Page xx

10 xenergy power distribution System description xenergy product features Enclosures for side-by-side and stand-alone cabinets Degree of protection IP31 or IP55 Main busbars up to 5000 A 2 Main busbar systems are possible in each section Clear separations into functional areas from form 1 to form 4 to provide even better protection for people and equipment Widths of 425, 600, 800, 850, 1000, 1100, 1200 and 1350 mm Height 2000 mm Color RAL 7035 (other colors upon request) Network types TN-C, TN-C-S, TN-S, TT, IT Type-tested switchgear assemblies in accordance with IEC/EN Optimized for 3 and 4 pole switchgear from Eaton 2

11 XP - Power sections Incoming supplies, outgoers and couplings up to 5000 A cable connection from the top and bottom busbar positions rear-mounted - bottom/top mounted or running under the top panel section height 2000 mm / section depth 400/600/800/1000 (1000 = ) mm internal separations up to Form 4 Air circuit breakers IZM 20 up to 63 widths of 425/600/800/1000/1100/1200/1350 mm fixed or withdrawable 3 or 4 poles with a second busbar suitable as a coupling section A Form 4 IP31, IP55 with IZM-XDT protective cover suitable for drill-free cable connection, can be installed at the top or bottom to be operated from outside suitable for switchgear with remote operation Compact circuit breakers NZM3/4 in Form 4 widths of 425/600/800 mm fixed or withdrawable 3 or 4 poles with a second busbar suitable as a coupling section A (NZM3) A (NZM4) Form 4 IP31/55 suitable for drill-free cable connection, can be installed at the top or bottom to be operated from outside installation of two switching devices in one section is possible suitable for switchgear with remote operation Compact circuit breakers NZM4 in Form 2 widths of 425/600/800 mm fixed or withdrawable 3 or 4 poles with a second busbar suitable as a coupling section A Form 2 IP31/55 suitable for drill-free cable connection, can be installed at the top or bottom to be operated behind the door as high as the section suitable for switchgear with remote operation 3

12 XF - Outgoing sections - Fixed design Outgoers with circuit breakers PKZ, NZM, FAZ, switch fuse units and fuse switch disconnectors up to 630 A for busbar positions at the rear - top/bottom or running under the top panel section height 2000 mm / section depth 600/800 mm Outgoing sections for outgoers up to 630 A in Form 2 widths of 800/1000/1200 mm module widths of 425 and 600 mm 3 or 4 poles Form 2 IP31/55 consistent mounting height of switchgear circuit breakers suitable for use with plug base single-wing section door up to 800/1000 mm, 2-wing door for 1200 mm suitable for switchgear with remote operation operation behind the door dropper bar to be selected from A separate set-up in 2 separate sections is possible, e.g. 600 mm/600 mm. Switchgear area/ cable connection area Outgoing sections for fixed outgoers up to 630 A in Form 4 widths of 800/1000/1200 mm module widths of 425 and 600 mm each module comes with its own front panel 3 or 4 poles Form 4 IP31/55 circuit breakers suitable for use with plug base - NZM3 with plug base in 800 mm deep sections suitable for switchgear with remote operation separate doors to switchgear area and connection area transparent doors (glass doors) are possible dropper bar to be selected from A separate set-up in 2 separate sections is possible, e.g. 600 mm/600 mm. Switchgear area/cable connection area Outgoing sections for fuse strips up to 630 A (SL) widths of 600/800/1000 mm vertical position of fuse strips IP31/ IP55 with door in section height outgoers are possible downwards and upwards Form 2 operation from outside or behind the door Outgoing section for fuse strips up to 630A with section dropper bar up to A (SL-I) across two sections widths of 600/800/1000 mm dropper bar to be selected from A Form 2 fuse strips in vertical position IP31/ IP55 with door as high as the section outgoers are possible downwards and upwards up to 40% Cu savings operation from outside or behind the door quick and easy mounting of fuse strips thanks to the double-bar system Box solution widths of 600/1000/1200 mm module widths of 425/600 mm each module comes with its own door to the switchgear area 3 or 4 poles fixed or withdrawable suitable for switchgear with remote operation to be operated behind the door or with rotary door coupling handle dropper bar to be selected from A empty and module panels for the set-up of outgoers (RCD, FAZ...) Form 4 IP31/55 4

13 XR - Outgoing sections - Removable design Outgoing sections for switch fuse units (load disconnector units) up to 630 A (SSL) widths of 600/800/1000/1200 mm suitable for rear-mounted main busbar HSS horizontal and vertical position of fuse switch disconnector strips is possible can be installed while energized (fuse strips) IP31 outgoers are possible downwards and upwards Form 4 operation from outside dropper bar selectable from A Plug-in module technology - outgoing sections in Form 2 widths of 800/1000/1200 mm module width 600 mm Form 2 3 or 4 poles IP31/55 consistently equal mounting height of the switchgear single-wing section door with 800/1000 mm, double-wing door with 1200 mm suitable for switchgear with remote operation to be operated behind the door empty plug-in module for the incorporation of RCD, FAZ... dropper bar selectable from A separate set-up in 2 separate sections is possible, e.g. 600 mm/600 mm. Switchgear area/cable connection area Plug-in module technology - outgoing sections in Form 4 widths of 800/1000/1200 mm module width 600 mm Form 4 3 or 4 poles IP31/55 each module comes with its own front panel separate doors to switchgear area and connection area transparent doors (glass doors) are possible empty plug-in module for the incorporation of RCD, FAZ... to be operated behind the door dropper bar to be selected from A separate set-up in 2 separate sections is possible, e.g. 600 mm/600 mm. Switchgear area/cable connection area XW - Outgoing sections - Withdrawable design Outgoing sections - withdrawable design widths of 1000/1200 mm section depths of 600/800/1000 mm 3 or 4 poles rated current of dropper bars I n =1000 or 2000 A / 3 or 4 poles max. short-circuit current I CW =80 ka IP31/55 shelf-boards can be mounted at individual heights, depending on the size of the modules max. height of dropper bar available to accommodate equipment = 1875 mm cable connection area, fully sealed off from the switchgear area, main busbar area and dropper bar area dropper bar at the front fully sealed off thanks to self-closing shutters drawers available: power outgoers up to 630 A direct starters from kw reverse starters from kw star-triangle starters from kw outgoers from 132 to 250 kw are executed as fixed design solutions 5

14 XG - Empty sections for General equipment Empty sections for individual mounting units fitting systems for modular installation devices (IVS, EP, Profi+...) individual mounting units fixed on mounting plates control technology - suitable for installation of mounting plates as high as the section, or of split ones section height 2000 mm section depths of 400/600/800 mm section widths of 425/600/800/850/1000/1100/1200/1350 mm IP31/55 Technical Data Rear busbars up to 5000 A Top busbars up to 3200 A Standards/regulations IEC/EN , IEC/EN Apply Cu according to EN CU-ETP-R250-SH Ambient temperature C -5 up to +40, +35 (24h average value) Relative humidity % 50 at 40 C Protective measure Protection class I, protective conductor connection Degree of protection 1) IP31, IP55 according to IEC/EN IK10 Rated insulation voltage U i V 1000 Rated voltage U e V 690 Insulation coordination III/3 Insulation voltage U imp kv 8 Overvoltage category IV Degree of pollution 3 Rated frequency Hz Busbar rated current I e A up to 5000 Busbar rated impulse withstand current I CW ka up to 100 (1s) Busbar rated peak withstand current I pk ka up to 220 Sheet thickness mm Door and frame = 2, rear, side and top panels = 1.5 Metal surfaces Electro-galvanized, powder-coated Color RAL 7035 light-grey Lock mechanism Espagnolette lock with 2 or 4 point locking and turn-lock 3 mm two-way key bit On-site installation conditions Indoor installation according to IEC/EN Dimensions mm Width: Height: 2000 (optional 100 or 200 mm with plinth) Depth: 400, 600, 800, ) The degree of protection of the fitted components - depending on the specifications given in the components catalogue - must be taken into account. 6

15 Tender text Ready to connect, steel-encapsulated low-voltage switchgear system in multiple control panel design with type-tested installation systems to ICE/EN (VDE 0660 part 500), IEC/EN (VDE 0660 part 600-2). The following descriptions are calculation-related and contractual elements. They are to be considered with the descriptions of the individual systems and the equipment, even when they are not mentioned in detail. Cabinet systems consisting of individual add-on sections of the same type in torsion-resistant steel profile design, made of electrolytically galvanized 2 mm thick steel sections, with internal predrilled holes at 25 mm intervals to DIN 43660, structured powder spray paint RAL 7035 light grey. Removable external panelling, made of 1.5 mm electrolytically galvanized sheet steel, structured powder spray paint RAL 7035 light grey. All transport units feature removable lifting eyebolts. Equipment of the switchgear system with the following components, fixed installation method: Fully assembled switchgear system described above, ready to connect and prewired, subject to 100% ex-factory test to IEC/EN part 1. The test protocol is part of the documentation. Manufactured by Eaton Type xenergy All construction parts for internal setup are hot-galvanized and feature pre-drilled holes at 25 mm intervals to DIN Plinth 100/200 mm high, electrolytically galvanized, powder-coated in RAL 7035 light grey, with removable front, side and rear panels. The plinth must be suitable for direct transport with the respective tools. Switchboard cabinets accessible from the front through inlying doors with external hinges. 180 door opening angle. Door lock with espagnolette lock, 4 point locking and two-way key bit lock. To be actuated with a clip-down handle for half cylinder safety lock. Degree of protection: IP31 to DIN EN IP55 with sealed door Protective measures: with protective conductor, protection class I Rated insulation voltage: 690 V Overvoltage category: III Degree of pollution: 3 Rated operational voltage: V Frequency: Hz Control voltage AC/DC: V Busbar rated current: A Rated short-time withstand current I cw ka/s Network system configuration Busbars (number), conductor labelling Max. dimensions allowed Width Height Depth Largest transport unit allowed Width Height Depth 7

16 System description - main busbars and section depths 1600 A (2 x 40 x 10 mm²) Busbar 2000 A (2 x 60 x 10 mm²) Rated current Ie 800 A (1 x 40 x 10 mm²) 2500 A (2 x 80 x 10 mm²) (Cu cross-sections) 1250 A (1 x 60 x 10 mm²) 3200 A (3 x 80 x 10 mm²) 4000 A (3 x 80 x 10 mm²) 5000 A 2x(3 x 80 x 10 mm²) Rear-mounted (side view) Kat_HSS_SB _ _0 Kat_HSS_ A (2 x 40 x 10 mm²) 1600 A (2 x 60 x 10 mm²) Busbar 800 A (2 x 20 x 10 mm²) 2000 A (2 x 80 x 10 mm²) Rated current Ie 1250 A (2 x 40 x 10 mm²) 2500 A (2 x 100 x 10 mm²) (Cu cross-sections) 1600 A (2 x 60 x 10 mm²) 3200 A (2 x 120 x 10 mm²) Top-mounted (side view) _ _0 Busbar area Switchgear area additional busbar area for 5000 A 8

17 XP Power sections for circuit breakers up to 5000 A Functional areas Connection area Busbar systems Switchgear area 2 Busbar at the rear Mounting plates Busbar at the top a b d Central incoming supply up to 4000 A: Cable connection system: drill-free connection across the entire section width, contacting from the front by means of connection terminals (brace terminals) c Switchgear area 1 Switchgear area 2 Connection area Busbars Additional busbar area where 5000A are used 9

18 XP Power sections for circuit breakers up to 1600 A For compact circuit breakers NZM3/4: in withdrawable or fixed design in 3-pole or 4-pole version as incoming, outgoing or coupling switchgear or - with the busbar at the top - as an outgoing or incoming switchgear only for measuring purposes you can mount current transformers between the connection and the switchgear 2 devices possible in 1 section in Form 4 connection directly to cable connection flags, tunnel-type terminals, drill-free cable connection system Dimensions Section widths of 425, 600 or 800 mm Section height 2000 mm, optional with plinth of 100 or 200 mm Section depth 600 or 800 mm; section depth 800 mm only with rear-mounted busbar Connection area to cover up the connection copper you will need the connection area cover XKSA connection directly to a flag connector or to tunnel-type terminals _0 425 (600, 800) _0 425 (600, 800) Section widths of 425 mm, 600 mm and 800 mm, internal separation up to Form 4. With 4-pole breakers, the width of distribution sections will increase to 600 mm. With internal separation of Form 1 up to Form 2: with a front door as high as the cabinet doors ventilated, closed or transparent with doors right or left-hinged operation of the switch behind the door or with an extension shaft and the rotary door coupling handle from outside With internal separation up to Form 4: 2 switchgear area doors, one above and one below the device, as well as a cover strip with quick-acting closures in the centre in front of the device switchgear to be operated from outside doors ventilated or closed with doors right or left-hinged areas not used for cable connection may be used for accommodating additional equipment, e.g. controlgear or surge protection devices _0 425 (600, 800) 10

19 XP Power sections for circuit breakers up to 5000 A For air circuit breakers IZM: in withdrawable or fixed design in 3-pole or 4-pole version as an incoming, outgoing or coupling switchgear or - with a top-mounted busbar - as an outgoing or incoming switchgear only for measuring purposes you can mount current transformers between the connection and the switchgear For 5000 A for 5000 A, you need to use 2x(3x 80/10 Cu) as a general rule, for a 5000 A main busbar, you need to add an extra section of 200 mm depth to a section of 800 mm depth in order to create sufficient space for the second main busbar to be able to establish a section/section connection, it is compulsory to use an add-on frame of 150 mm width _0 Section widths from 600 up to 1200 mm, internal separation up to Form 4 Kat_5000_LF_1 For 5000 A, the red-coloured parts are required in addition. Dimensions section widths of 425, 600, 800, 1000, 1100, 1200 or 1350 mm section height of 2000 mm, optionally with a plinth of 100 or 200 mm section depths of 600 or 800 mm; section depth of 800 mm only with rear-mounted busbar rated current I e 5000 A = section depths is 1000 ( ) mm Connection area incoming supply lines from the top or from below; with top-mounted busbars incoming supply lines only possible from below connection directly to cable connector flags or drill-free connection to cable connection system over the total width accessible from the front Internal separation from Form 1 up to Form 4: partition panels ready-to-fit for section equipment up to Form 4 2 switchgear area doors one on top and one below the device, as well as a cover with quick-acting locks (or with hinges at the center in front of the device) with IZMX16/IZMX40 and IZM26 switchgear to be operated from outside doors ventilated or closed doors right or left-hinged areas not used for cable connection can be used to accommodate additional equipment, eg. controlgear or surge protection devices Kat_5000_LF_4 Base For 5000 A, the red-coloured parts are required in addition. Internal separation up to Form _0 Central connection system up to 4000 A: Cable connection system: drill-free connection over the total width of the section accessible from the front via feeder clip Direct cable connection XCSIY_a Woehner_Kabelan Cable connection system: drill-free connection over the total width of the section accessible from the front (typ: XCSIY) 11

20 Connection of cables to power distribution sections Always check the following points: Do you have the right number of terminal bolts or clamps for the cables to be connected? The various connection configurations are shown in the following table. Can the number of cables (taking account of their cross-sections) be introduced through the current bottom plates/top plates using the specified cable glands/grommets? Can they be easily arranged and connected in the cable connection areas? Options for connecting copper cables to distribution sections IA and IB configurations, connection of main circuit conductors L1, L2, L3, N, PE/PEN Rated current I e Number of conductors per phase/n/pe/pen x conductor cross-section (mm 2 ) Section width 400 mm Section width 600 mm Section width 800 mm Section width 1000 mm 1100 mm 1200 mm 1350 mm A m 1) f 1) m 1) f 1) m 1) f 1) m 1) f 1) Connection system with terminal bolts M12 2) x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 240 Notes 1) m = stranded, f = flexible 2) The conductor cross sections apply for the connection of generally commercially available cable lugs with a max. width of 50 mm. 12

21 How 5000A systems work General description of their way of working: In order to connect 5000A rated current to the main busbar in an xenergy system, you need to add an extra frame of 200 mm section depth to a standard section of 800 mm depth. This measure applies to all options of the sections (XP, XF, XR, XW, XG). The extra space is used to install the second main busbar track. This means that you need to install 2x (3x80x10) copper for the main busbar. 5000A_Funktion Current balancing connection for the main busbar: For incoming supply/outgoing sections of 5000A rated current (IZM63) you need to use special BAs (building instructions). With currents as high as that, the copper connections are guided from the switch over both tracks of the main busbar. So you do not need a special current balancing connection between the copper tracks. For incoming supply/outgoing sections up to a max. rated current of 4000A, i.e. with XF, XR, XW, XG outgoing sections, you can use the standard BAs (building instructions). In addition, you will have to install a current balancing connection between the two copper tracks of the main busbar in the above-mentioned section types (see fig.). These balancing connections can be placed anywhere on the main busbar tracks (depending on the different space conditions which vary according to the type of section and amperage used in each case). 5000A_Ausgleichsverb Installation and assembly: With 5000A systems, a clearance of 700 mm is compulsory between the rear of the system and the wall of the distribution room. You will need this space to establish the electrical connections during installation and assembly, and later on to ensure access from the rear for service jobs on the main busbar system. To make final on-site assembly work easier, you need to install a 150mm wide mounting frame between the sections. The front of this intermediate frame is easy to take off, so you can work directly on the screw connections of the connection flaps, from the front, on the front track of the main busbar. To connect the rear track, you need to take off the rear part of the intermediate frame. So you can easily tighten/fix the rear transport separation of the rear main busbar. 5000A_Aufstellung 13

22 XP Power sections - type of switchgear installation and section width for NZM Section width Section width 3 poles 4 poles Compact circuit breaker Type NZM3, fixed Compact circuit breaker Type NZM3, withdrawable Compact circuit breaker Type NZM4, fixed fk d_13_07_1a 14

23 XP Power sections - type of switchgear installation and section width for NZM Section width Section width 3 poles 4 poles Compact circuit breaker Type NZM4, fixed Compact circuit breaker Type NZM4, withdrawable fk d_13_07_1b 15

24 XP Power sections - type of switchgear installation and section width for IZMX16/IZM20/32/40/63 Section width Section width 3 poles 4 poles Air circuit breaker Type IZMX16, fixed and withdrawable, up to 1600 A Air circuit breaker Type IZM20, fixed and withdrawable, up to 2000 A Air circuit breaker Type IZM32, fixed and withdrawable, up to 3200 A Air circuit breaker Type IZM40, fixed and withdrawable, up to 4000 A Air circuit breaker Type IZM63, fixed and withdrawable, up to 6300 A fk d_13_07_1c 16

25 XP Power sections - type of switchgear installation and section width for IZMX40 Section width Section width 3 poles 4 poles Air circuit breaker Type IZMX40, fixed and withdrawable, up to 1600 A Air circuit breaker Type IZMX40, fixed and withdrawable, up to 2000 A Air circuit breaker Type IZMX40, fixed and withdrawable, up to 3200 A Air circuit breaker Type IZMX40, fixed and withdrawable, up to 4000 A fk d_13_07_1c_izmx40 17

26 XF Outgoing sections for fixed modules up to 630 A, Form 2 Form 2 for circuit breakers, motor starters, miniature circuit breakers and fuse switch disconnectors in horizontal and vertical position Installation of the switchgear on one mounting level on mounting plates in the widths of 425 or 600 mm internal separation up to Form 2 connection on the incoming side is provided for through a vertically arranged dropper bar system, covered to be touch-proof (through mounting plates). cable connection is provided for on the side, in the right or left part of the distributor section with a front door as high as the cabinet, ventilated, closed or transparent, door right or left-hinged switchgear to be operated behind the door or with an extension shaft and a rotary door coupling handle from outside there are several motor-starter combinations that require the use of universal mounting plates max. installation height available = 1900 mm _ _0 Section widths of 600, 800 or 1000 mm, with door either closed or transparent Horizontally fixed circuit breaker Module height (U/mm) 3 poles 4 poles 25 A 2/50-40 A 4/100 4/ A 4/ A 4/100 6/ A 6/150 8/ A 8/200 1) 10/250 1) 1) Horizontal installation of NZM3 (up to 630 A) only on modules of 600 mm width 64 U = 1600 mm (busbar top-mounted) 67 U = 1900 mm (busbar rear-mounted) Vertically fixed circuit breaker Module height 1) Number of circuit breakers per module (U/mm) 425 mm 600 mm 160 A 12/ A 16/400 2/1 2) 3/2 2) 630 A 24/ /1 2) 1) Vertical installation of the switchgear preferably at the top/bottom of the section, depending on the cable insertion. In case of vertical installation it may be necessary to provide more height units for cable insertion. 2) 4 poles (600) (425) 600 (800, 1000, 1200) (1000) (600) _ _0 Cable connection area in different installation positions for widths of 200 and 400 mm _0 Installation of switchgear on pre-drilled mounting plates, with all fixing and connection openings prepared for installation. 18

27 XF Outgoing sections for fixed modules up to 630 A, Form 4 Form 4 for circuit breakers, motor starters, miniature circuit breakers and fuse switch disconnectors in horizontal and vertical position the switchgear will be installed behind module covers and are positioned on one operating level the module covers are provided with hinges; they can be turned which provides individual access to each module Mounting plates in the widths of 425 or 600 mm installation of internal separations up to Form 4 1) connection on the incoming side is provided for on a vertically arranged dropper bar system, covered to be touch-proof cable connection is provided for on the side, in the right or left part of the distributor section the connection area can be accessed via a separate door to the cable connection area and can be separated from busbars and switchgear area switchgear to be operated from outside, via cut-outs in the module covers can optionally be equipped with a front door as high as the cabinet, ventilated, closed or transparent, with right or left door hinges max. installation height available = 1900 mm 1) It may be necessary to provide for more terminals _ _0 Section widths of 600, 800, 1000 or 1200 mm, with closed or transparent door 64 U = 1600 mm (busbar top-mounted) 67 U = 1900 mm (busbar rear-mounted) _0 Installation of switchgear on pre-drilled mounting plates, with all fixing and connection openings prepared for installation. Swivel-mounted front cover comes with cutout for operating the lever from outside. there are several motor-starter combinations that require the use of universal mounting plates and closed front panels that you will have to prepare/cut out yourself (600) (800) (1000, 1200) (600) _ _0 Cable connection area in different installation positions in the widths of 200 and 400 mm. 19

28 XF Outgoing sections for fixed modules up to 630 A, Form 4 Form 4 For cable connection at the rear for circuit breakers, motor starters and miniature circuit breakers in horizontal and vertical position the switchgear will be installed behind module covers and positioned on one operating level the module covers come with hinges; they can be turned which provides individual access to each module mounting plates in the widths of 425 or 600 mm connection on the incoming side is provided on a vertically arranged dropper bar system, covered so as to be touch-proof the cable connection area is at the left rear side, cable connection is done from the rear installation of internal separations up to Form 4 up to type 1-7 switchgear to be operated from outside, via cut-outs in the module covers can optionally be equipped with a front door as high as the cabinet, ventilated, closed or transparent, with right or left door hinges only suitable for top-mounted busbars single modules of height 50 to 600 mm available _ _0 Section widths of 425 or 600 mm, with closed or transparent door 64 U = 1600 mm (busbar top-mounted) _ _ _ _0 Cable connection from the rear reduces the section width. Distributor must be accessible from the rear. 20

29 XF Outgoing sections without dropper bar for fixed modules up to 630 A for circuit breakers and miniature circuit breakers in vertical position the switchgear are vertically mounted on mounting plates and can be mounted with an offset at any depth mounting plates available in widths of 425, 600, 800 or 1000 mm connection on the incoming side is directly on the main busbar main busbars can be covered so as to be touch-proof cable connection is done from below, either directly with the switchgear or to terminals mounted in the lower part of the section with a front door as high as the cabinet, ventilated, closed or transparent, with door hinged at the right or left side switchgear operation behind the door or from outside with an extension shaft and a rotary door coupling handle fitting frames can be used for front panels can be completely closed with front panels _ _0 Section widths of 425, 600, 800 and 1000 mm 64 U = 1600 mm (busbar top-mounted) _ _0 21

30 XF Outgoing sections (fixed installation), module heights and components: Horizontal installation of switchgear Module width Motor-protective circuit breakers up to 32 A Type PKZM0, 2 U = 50 mm Motor-protective circuit breakers up to 40 A Type PKZ2, 4U = 100 mm Motor-protective circuit breakers up to 63 A Type PKZM4, 4 U = 100 mm Circuit breakers up to 160 A, 3 poles Type NZM1, 4 U = 100 mm Circuit breakers up to 160 A, 4 poles Type NZM1, 6 U = 150 mm Circuit breakers up to 300 A, 3 poles Type NZM2, 6 U = 150 mm Circuit breakers up to 300 A, 4 poles Type NZM2, 8 U = 200 mm Circuit breakers up to 630 A, 3 poles Type NZM3, 8 U = 200 mm Circuit breakers up to 630 A, 4 poles Type NZM3, 10 U = 250 mm fk d_13_13_1a4 22

31 XF Outgoing sections (fixed installation), module heights and components: Vertical installation of switchgear Module width Circuit breakers up to 160 A, 3 poles Type NZM1, 12 U = 300 mm Circuit breakers up to 160 A, 4 poles Type NZM1 with plug-in module, 12 U = 300 mm Circuit breakers up to 300 A, 3 poles Type NZM2, 16 U = 400 mm Circuit breakers up to 300 A, 4 poles Type NZM2, 16 U = 400 mm Circuit breakers up to 300 A, with plug base, 3 poles Type NZM2, 24 U = 600 mm Circuit breakers up to 300 A, with plug base, 4 poles Type NZM2, 24 U = 600 mm fk d_13_14a4 23

32 XF Outgoing sections (fixed design), module heights and components: Vertical installation of switchgear Module width Circuit breakers up to 630 A, fixed, 3 poles Type NZM3, 24 U = 600 mm Circuit breakers up to 630 A, with withdrawable unit, 3 poles Type NZM3, 24 U = 600 mm Circuit breakers up to 630 A, fixed or with withdrawable unit, 4 poles Type NZM3, 24 U = 600 mm Fuse base or fuse switch disconnectors up to 160 A, 3 poles Type GS1/GSTA1, 12 U = 300 mm Fuse base or fuse switch disconnectors up to 250 A, 3 poles Type GS1/GSTA1, 16 U = 400 mm Fuse base or fuse switch disconnectors up to 400 A, 3 poles Type GS1/GSTA1, 16 U = 400 mm fk d_13_15a4 24

33 XF Outgoing sections for fixed installation module heights and components: Module covers for modular installation devices, measuring and command devices Module width Modular installation devices /PKZ 1 x 12 PE/1 x 24 PE, 6 U = 150 mm 1 x 12 PE/1 x 24 PE, 8 U = x 12 PE/2 x 24 PE, 12 U = 300 mm 2 x 12 PE/2 x 24 PE, 16 U = 400 mm Modules for terminals 6 U = 150 mm 12 U = 300 mm Front covers for command and signalling devices 9 x RMQ-Titan/12 x RMQ-Titan, 4 U = 100 mm for installation of measuring devices 4 x 72 x 72 mm + 1 changeover contact 8 HE = 200mm/6 U = 150 mm 2 x 72 x 72 mm + 2 changeover contacts 6 U = 150 mm 4 x 96 x 96 mm + 1 changeover contact 8 U = 200 mm 2 x 96 x 96 mm + 2 changeover contacts 8 U = 200 mm fk d_13_16a4 25

34 XF Outgoing sections fixed installation box solution up to 630 A, Form 4 (Motor Control Center in fixed construction) Form 4 in the widths of 800, 1000 and 1200 mm module widths of 425/600 mm each module comes with its own door to the switchgear area 3 or 4 poles fixed or withdrawable/plug-in (switchgear) suitable for switchgear with remote operation to be operated behind the door or with rotary door coupling handle dropper bars to be selected from A empty module plates for the setup of various starter combinations Switchgear area: operation of switchgear behind the door or with rotary door coupling handle each module comes with its own door to the switchgear area mounting of the switchgear on pre-drilled mounting plates Dropper bars: Center-to-center distance between phases 60 mm Rated current up to 1600 A Rated short-time withstand current I CW up to 80 ka Cable connection area: cable connection is implemented either from the top or from the bottom behind a separate door to the connection area connection of the individual modules is implemented directly on the switchgear side-mounted cable strain relief rails ensure a safe and neat guidance of cables vertical PE-, N or PEN rails are mounted in the cable connection area and can be equipped with connections for any outgoing cable BS_3dansicht Box solution 4 - Heights and equipment Circuit breakers NZM1 3/4 poles up to 160 A, H = 200 mm, 8U Mounting position: horizontal, Installation type: fixed/withdrawable Circuit breakers NZM2 3 poles up to 300 A, H = 200 mm, 8U Mounting position: horizontal, Installation type: fixed/withdrawable Module width 425 mm Module width 600 mm Circuit breakers NZM2 4 poles up to 300 A, H = 300 mm, 12U Mounting position: horizontal, Installation type: fixed/withdrawable Circuit breakers NZM3 3/4 poles up to 630 A, H = 300 mm, 12U Mounting position: horizontal, Installation type: fixed Circuit breakers NZM3 3/4 poles up to 630 A, H = 500 mm, 20U Mounting position: horizontal, Installation type: withdrawable Circuit breakers NZM3 3/4 poles up to 630 A, H = 600 mm, 24U Mounting position: horizontal, Installation type: fixed/withdrawable BS_425_NZM BS_600_NZM 26

35 XF Outgoing sections - fixed design - Dimensions XF section box solution Motor Control Center - fixed design BS_abmessungen b1 b a a1 a

36 XF Outgoing sections fixed installation - Dimensions XF section, mounting plates box solution XMN...M...-BS Version I Type H1 B1 H2 B2 H3 B3 XMN130804M-BS XMN230804M-BS XMN241204M-BS XMN130806M-BS XMN230806M-BS XMN241206M-BS XMN341206M-F-BS BS_mounting plates_v1 Version II Type H1 B1 H2 B2 H3 B3 XMN342404M-BS XMN342006M-W-BS XMN342406M-BS BS_mounting plates_v2 28

37 XF Outgoing sections - fixed design - for fuse switch disconnectors for fuse switch disconnectors SL, Jean Müller/Wöhner/M.Schneider/Pronotec with single break feature in vertical mounting position Switchgear area: Operation of the fuse strips from outside or behind the door Connection of fuse strips on the incoming side on a horizontally arranged dropper bar system Dropper bars are accessible from the front over the entire section width Thanks to a cover frame variable in depth, it is possible to use fuse strips from different manufacturers without having to change the dropper bar in depth, which ensures a neat closing between the cover frame and the fuse strips. The cover frame (XSMLV- I-CH..) is not part of the fitting kit and needs to be ordered separately according to the section width. Dropper bars: Center-to-center distance between phases 185 mm Rated current up to 1600 A Rated short-time withstand current I CW up to 65 ka _ / Section widths of 600, 800 and 1000 mm, internal separation Form 2 Cable connection area: Cable connection is implemented from the top or bottom Connections of fuse strips can be covered for protection against accidental contact Cable strain relief rails assure safe guidance of outgoing cables The connection area is accessible via a separate door to the cable connection area and can be sealed off from the busbar and switchgear area. Areas not used for cable insertion can be used to accommodate additional equipment, e.g. controlgear Fuse strips can only be used with rear-mounted busbars. Please respect the max. current carrying capacity of the fuse strips depending on the ambient temperature, the degree of protection and the number of fuse strips per section in accordance with the xenergy technical data. Type e I up to Size A mm SL SL SL SL Section width Max. installation space mm mm

38 XF Outgoing sections fixed installation for fuse switch disconnectors - Dimensions XF Outgoing sections fixed installation for fuse switch disconnectors SL, vertical XSMLV _0 b1 b a _ _0 30

39 XF Outgoing sections - fixed design - for fuse switch disconnectors with section dropper bar across two sections XSMLV_I for fuse switch disconnectors (SL) - Manufacturer: EATON with single break feature in vertical mounting position Switchgear area: Operation of the fuse strips from outside or behind the door connection of fuse strips to a horizontally positioned double busbar system with 12.5 mm distance between the busbar pairs dropper bars are accessible from the front, over the entire section width Thanks to a cover frame variable in depth, it is possible to use fuse strips from different manufacturers without having to change the dropper bar in depth, which ensures a neat closing between the cover frame and the fuse strips. As the front cover frame is level with the fuse strip, you can always use the same empty-space cover, even with different types of fuse strips. The cover frame (XSMLV-I-CH..) is not part of the fitting kit and needs to be ordered separately according to the section width. Cable connection area: Cable connection is implemented from the top or bottom Connections of fuse strips can be covered for protection against accidental contact Cable strain relief rails assure safe guidance of outgoing cables The connection area is accessible via a separate door to the cable connection area and can be sealed off from the busbar and switchgear area. Areas not used for cable insertion can be used to accommodate additional equipment, e.g. controlgear Fuse strips can only be used with rear-mounted busbars. Please respect the max. current carrying capacity of the fuse strips depending on the ambient temperature, the degree of protection and the number of fuse strips per section in accordance with the xenergy technical data. Type e I up to Size A mm SL SL SL SL Section width Max. installation space mm mm XSMLV_Ansi_2 Push CU flaps between and over the dropper bar(s) and tighten to the right torque (20Nm). Dropper bar: Easy connecting of the dropper bars from section to section thanks to flat copper flaps in the respective dropper bar thickness used in each case. Following the mechanical connection of the switchboard cabinets, the flaps are pushed over the dropper bars of the busbars you wish to connect, and then tightened to the respective torque using a torque wrench. To make it easier to bring the flaps into the right position, you will need to remove two fuse strips from one of the two switchboard cabinets. Once the job on the electrical connections has been finished, the fuse strips can be fixed and secured again. Another option to connect the dropper bar is to use an add-on frame. As the front of the add-on frame is easy to remove, you get easy access to the connection of the dropper bars. Up to 40% of the copper can be saved by not using a main busbar in SL-I cabinets. Center-to-center distance of 185 mm between the phases Rated current A Rated short-time withstand current I CW = 80kA Individual holes punched into the dropper bar ensure that the space between the connections from the main busbar to the dropper bar can be used for accommodating fuse strips. XSMLV_I_Detail_b 31

40 XF Outgoing sections - fixed design - for fuse switch disconnectors with section dropper bar across two sections - Dimensions XF section with dropper bar across two sections and vertically installed SL fuse switch disconnectors XSMLV-I c XSMLV-I_Page_2 XSMLV-I_Front_2 XSMLV-I_Page_1 c _0 b1 b a c

41 XR Outgoing sections for removable design and switch fuse units Functional areas Busbar rear-mounted câ dã Ã aà dã bá câ Á Ä Â bá aà À _ _0 Kat_5000_funkts_r 1 Switchgear area 3 Dropper bars 5 additional main busbar section for 5000 A 2 Cable connection area 4 Main busbars 33

42 XR Outgoing sections for removable plug-in module technology up to 630 A, Form 2 Form 2 in the widths of 800, 1000 and 1200 mm 3 or 4 poles IP31/55 consistent mounting height of switchgear single-wing section door with 800/1000 mm, double-wing with 1200 mm suitable for switchgear with remote operation operation behind the door dropper bar to be selected from A separate setup in 2 separate sections possible, e.g. 600/600 mm switchgear area/cable connection area plug-in module - empty module for RCD, FAZ,... switchgear area and cable connection area can be used vice-versa max. height available (for placing equipment) 1900 mm Switchgear area: operation of the switchgear behind the door Contacting of modules on the incoming side to a vertically arranged bar system dropper bars are accessible from the front over the entire height of the section Dropper bars: Center-to-center distance of phases 185 mm Rated current up to 1600 A Rated short-time withstand current I CW up to 80 ka XE-Katalog-PI-2b Busbar Busbar Max. center-to-center distance between busbar cross- carrier in mm for I cw (1s) I e section 35 ka 45 ka 50 ka 65 ka 80 ka 100 ka L1, L2, L3, full N A mm 2 mm mm mm mm mm mm x 40 x x 60 x x 80 x x 100 x Plug-in technology 2 - Heights and equipment Motor-protective circuit breakers PKZM0 up to 32 A, PKZM2 up to 40 A, PKZM4 up to 63 A H = 100 mm Circuit breakers NZM1/3 poles up to 160 A H = 100 mm Circuit breakers NZM1/4 poles up to 160 A H = 150 mm Circuit breakers NZM2/4 poles up to 300 A H = 150 mm Cable connection area: cable connection is implemented from the top or from the bottom plug-in modules are either directly connected to the switchgear or to terminals separately coming out of the module side-mounted cable strain relief rails assure a safe and neat cable guidance vertical PE, N or PEN rails are mounted in the cable connection area and can be equipped with terminals for any outgoing cable Circuit breakers NZM3/4 poles up to 630 A H = 300 mm Drawer-unit module with device carrying rail H = 150 mm Drawer-unit module with two device carrying rails H = 250 mm Circuit breakers NZM2/4 poles up to 300 A H = 200 mm Circuit breakers NZM3/3 poles up to 630 A H = 250 mm XE-Stecktechnik-Schalter-2b XE-Stecktechnik-Schalter-2b 34

43 XR Outgoing sections for plug-in module technology up to 630 A, Form 2 - Dimensions XR section using plug-in module technology, Form 2 b1 b a a Ansicht_Kasten_2b 35

44 XR Outgoing sections for plug-in module technology up to 630 A, Form 2 - Dimensions Main dimensions of plug-in modules in Form 2 Type B H T T1 T2 NZM1 3p H ,5 55 NZM2 3p H ,5 55 NZM3 3p H ,5 125 Empty module H ,5 55 PKZ H ,5 55 NZM1 4p H ,5 55 NZM2 4p H ,5 55 NZM3 4p H ,5 125 Empty module H ,5 55 BS_Module_2b_Abmess 36

45 XR Outgoing sections for plug-in module technology up to 630 A, Form 4 Form 4 in the widths of 800, 1000 and 1200 mm 3 or 4 poles IP31/55 each module comes with its own front panel separate door to switchgear area and connection area transparent doors are available (glass door) empty plug-in module for mounting RCD, FAZ,... to be operated behind the door dropper bar to be selected from A separate setup in 2 separate sections is possible, e.g. 600/600 mm switchgear area/cable connection area max. height available (for placing equipment) = 1900 mm Switchgear area: operation of the switchgear behind the separate door to switchg. area each module is equipped with its own front panel contacting of modules on the incoming side to a vertically arranged bar system dropper bars are accessible from the front over the entire height of the section Dropper bars: Center-to-center distance of phases 185 mm Rated current up to 1600 A Rated short-time withstand current I CW up to 80 ka XE-NZM-PI-4a Busbar Busbar Max. center-to-center distance between busbars cross- carrier in mm for I cw (1s) I e section 35 ka 45 ka 50 ka 65 ka 80 ka 100 ka L1, L2, L3, full N A mm 2 mm mm mm mm mm mm x 40 x x 60 x x 80 x x 100 x Plug-in module technology 4 - Heights and equipment, modules incl. front panel Motor-protective circuit breakers PKZM0 up to 32 A, PKZM2 up to 40 A, PKZM4 up to 63 A H = 100 mm Circuit breakers NZM1/3 poles up to 160 A H = 100 mm Circuit breakers NZM1/4 poles up to 160 A H = 150 mm Circuit breakers NZM2/4 poles up to 300 A H = 150 mm Cable connection area: cable connection is implemented from the top or from the bottom behind a separate door to the connection area plug-in modules are either directly connected to the switchgear or to terminals separately coming out of the module side-mounted cable strain relief rails assure a safe and neat cable guidance vertical PE, N or PEN rails are mounted in the cable connection area and can be equipped with terminals for any outgoing cable Circuit breakers NZM3/4 poles up to 630 A H = 250 mm Drawer-unit module with device carrying rail H = 150 mm Drawer-unit module with two device carrying rails H = 250 mm Circuit breakers NZM2/4 poles up to 300 A H = 200 mm Circuit breakers NZM3/3 poles up to 630 A H = 200 mm XE-Steck-Katalog-Schalter-4b XE-Steck-Katalog-Schalter-4b 37

46 XR Outgoing sections for plug-in module technology up to 630 A, Form 4 - Dimensions XR section using plug-in module technology, Form 4 b1 b a a Ansicht_Kasten_4b 38

47 Dimensions Main dimensions of plug-in modules in Form 2 Type B H T T1 T2 NZM1 3p H ,5 55 NZM2 3p H ,5 55 NZM3 3p H ,5 125 Empty module H ,5 55 PKZ H ,5 55 NZM1 4p H ,5 55 NZM2 4p H ,5 55 NZM3 4p H ,5 125 Empty module H ,5 55 BS_Module_2b_Abmess Main dimensions of plug-in modules in Form 4 Type B H T T1 NZM1 3p H NZM2 3p H NZM3 3p H Empty module H PKZ H NZM1 4p H NZM2 4p H NZM3 4p H Empty module H BS_Module_4b_Abmess 39

48 XR Outgoing sections for switch fuse units XE_Kat_SASIL_ /1200 Section widths of 1000 and 1200 mm, (horizontal installation) Section widths of 600, 800 and 1000 mm, (vertical installation) internal separation Form 4 Important rules for SASIL plus project planning Place switch fuse units evenly over the entire height of the cabinet Place large sizes at the bottom, small ones at the top! Thermal effect! Arrange sizes NH00-2 in blocks of 300mm, then leave at least 1 section of 75 mm for ventilation purposes! With size NH3 leave 1 section for ventilation purposes both above and below! No cross-partitioning in the switchgear area! Leave spare areas evenly placed over the entire cabinet height! Applying the full rated current is possible for a short while (15-30min). Please respect the rated diversity factors when under permanent load. If possible provide for ventilation of the top (max. IP31)! Arrangement of busbar supports - For size 00 above or below the fuse strips - For size 1 between the units - For sizes 2, 3 between the units or at the center behind the unit Center-to-center distance between busbar supports should be able to be divided by 150 mm (where necessary use another busbar support!)! Most important for smooth mounting of busbar covers! for switch fuse units SASIL plus type, Jean Müller/ABB Slim-Line with double break feature in vertical and horizontal mounting position (Jean Müller) Switchgear area: Operation of the switchgear from outside or behind the door Connection of the switch fuse strips on the incoming side to a vertically arranged dropper bar system, optionally available with plug-in module technology and protected against accidental contact Dropper bars provide access from the front over the entire height Dropper bars: Center-to-center distance between phases 185 mm Rated current up to 1600 A Rated short-time withstand current I CW Busbar Busbar Max. center-to-center distance of busbars cross-section in mm for I cw (1s) I e L1, L2, L3, full N 45 ka 50 ka 65 ka A mm 2 mm mm mm x 40 x x 60 x x 80 x x 100 x Cable connection area: Cable connection is implemented on the right side of the distributor section, outgoing cables can be introduced from above or below Connections of the fuse strips can optionally be covered with cable barriers for protection against accidental contact. Cable strain relief rails assure secure guidance for the outgoing cables The connection area is accessible via a separate door to the cable connection area and can be sealed off from the busbar and switchgear area. Vertical PE, N or PEN rails are installed in the cable connection area and can be equipped with terminations for every outgoing cable. Type e I up to Size Number per section A mm SASIL max. 24 SASIL max. 16 SASIL max. 8 SASIL max. 8 Vertical installation: Connection of the switch fuse strips on the incoming side to a vertically arranged dropper bar system Cable connection is implemented from the top or bottom The connection area is accessible via a separate door to the cable connection area Areas not used for cable insertion can be used for additional equipment, e.g. for controlgear Operation of the switchgear from outside 800 Type e I up to Size A mm SASIL SASIL SASIL SASIL _0 600/ Fuse strips can only be used with rear-mounted busbars. Please respect the max. current carrying capacity of the fuse strips depending on the ambient temperature, the degree of protection and the number of fuse strips per section in accordance with the xenergy technical data. Section width Max. installation space mm mm

49 XR Outgoing sections for switch fuse units - Dimensions XF section with incorporation of SASIL switch fuse units, horizontal XSMSHD _0 b1 b a a1 a _ _0 XF section with incorporation of dropper bars for SASIL switch fuse units, vertical XDSSV _ _ _0 41

50 XR Outgoing sections for switch fuse units - Dimensions XF section with incorporation of SASIL switch fuse units, vertical XSMSV...08 c _0 b1 b a c _ _0 42

51 XW Outgoing sections in fully withdrawable design Functional areas Busbar rear-mounted câ dã Ã aà dã bá câ Á Ä Â bá aà À _ _0 Kat_5000_funkts_r 1 Switchgear area 3 Dropper bars 5 additional main busbar section for 5000 A 2 Cable connection area 4 Main busbars 43

52 Outgoing sections for Motor Control Centers in withdrawable design in the widths of 1000 and 1200 mm in section depths of 600, 800 and 1000 mm 3 or 4 poles rated current of dropper bars I n =1000 or 2000 A / 3 or 4 poles max. short-circuit current I CW =80 ka IP31/55 to keep IP31 with drawers in test position or in open position you need to use design strip /rain shield (type XSDR10(12)-X1-B) shelf-boards can be individually mounted in height, depending on the size of the modules max. height of the dropper bar available for equipment = 1875 mm cable connection area is fully sealed off from the switchgear area, main busbar area and dropper bar area dropper bar is fully sealed off at the front thanks to self-closing shutters drawers available: power outgoers up to 630 A direct starters from kw reverse starters from kw star-triangle starters from kw outgoers from 132 to 250 kw are executed as fixed design solutions Switchgear area: max. height of switchgear area available for equipment = 1875 mm connection of modules (main/control circuit) both on the incoming and outgoing side is done on plug-type contact blocks. The outgoing plug-type contact block is mounted in the correct current rating on the shelf-board, which is then inserted into the switchgear area and fixed at the correct height. ANS-MCC-Katalog Heights and versions of the withdrawable design: Configuration as power outgoer, direct starter, reverse starter, star-triangle starter Module height = 75 mm Module height = 150 mm Module height = 225 mm Module height = 300 mm Dropper bars: center-to-center distance between phases 60 mm rated current I n 1000 and 2000 A rated short-time withstand current I CW up to 80 ka Cable connection area: cable connection has to be done on the right side of the distribution section, outgoing cables can be inserted either from the bottom or from the top cable strain relief rails on the right side of the cabinet ensure a neat and safe guidance of outgoing cables access to the cable connection area is provided through a separate door to the cable connection area which is fully sealed off from busbar areas and the switchgear area vertical PE, N or PEN rails are mounted in the cable connection area and can be equipped with connections for any outgoing cable Modules: Each module can be individually equipped, depending on whether you need a direct starter module or a reverse starter combination. Setup and dimensioning have to be done according to the enclosed instructions (AWA and BA). A detailed circuit / wiring plan provides information on the correct way of wiring the switchgear in the module The front covers of each module come with numerous punch holes and cut-outs so as to allow the individual integration options for all the required control units to be accommodated in each module Main-current contacting of the modules is done through plug-type contact terminals in line with the corresponding rating; these terminals are directly mounted on the shelfboard. Contacting the control lines is done via a plug-type terminal block which sticks out into the cable connection area. From there it is easy to do the control wiring in an extremely convenient way. Module height = 450 mm xe_mcc_2_ 44

53 Outgoing sections for Motor Control Centers in withdrawable design Overview of the different drawers listed according to module heights and performance (amperage) Heights of drawers with Basic Equipment Module heights Drawers IP31 IP55 mm 50kA 80kA 50kA 80kA 75 FE3P 16-32A 16-32A 16-25A 16-25A DOL 3-15kW 0,6-15kW 3-11kW 0,6-11kW FR 3-15kW 0,6-15kW 3-11kW 0,6-11kW 150 FE3P A A A A FC3P A A 20-80A 20-80A DOL 18,5-45kW 18,5-45kW 15-37kW 15-37kW FR 18,5-22kW ,5kW - SD 5,5-15kW 7,5-15kW 5,5-11kW 7,5-11kW 225 FE4P A A A A FC3P 125A 125A A A FC4P A A A A DOL 55-75kW 55-75kW 45-55kW 45-55kW 300 FE3P 250A 250A 200A 200A FE4P 250A 250A 200A 200A FC3P A A 160A 160A DOL 90kW 90kW 75kW 75kW SD 30-75kW 18,5-75kW 22-55kW 15-55kW 450 FE3P 400A 400A 400A 400A FE4P 400A 400A 400A 400A FC3P A A 250A 250A FC4P A A A A DOL kW kW kW kW FR kW kW 75-90kW 75-90kW 600 FE3P 630A 630A 630A 630A FE4P 630A 630A 630A 630A FC3P A A 400A 400A FC4P A A 400A 400A DOL kW kW kW kW FR kW kW 110kW 110kW SD kW kW kW kW 750 FR 250kW kW kW kW Heights of drawers with SWD (Basic solution) Module heights Drawers IP31 IP55 mm 50kA 80kA 50kA 80kA 75 DOL 3-15kW 0,06-2,2kW 3-11kW 0,06-2,2kW FR 3-15kW 0,06-2,2kW 3-11kW 0,06-2,2kW 150 FC3P 20-63A 20-63A 20-40A 20-40A DOL 18,5-22kW ,5kW - FR 18,5-22kW ,5kW - SD 5,5-15kW - 5,5-11kW FC3P A A A A FC4P A A A A DOL 30-75kW 18,5-75kW 22-55kW 15-55kW FR 30-75kW 18,5-75kW 22-55kW 15-55kW SD 18,5-22kW ,5kW FC3P A A 160A 160A DOL 90kW 90kW 75kW 75kW FC3P A A 160A 160A SD 30-75kW 18,5-75kW 22-55kW 15-55kW 450 FC4P A A 160A 160A DOL 110kW 110kW 90kW 900kW FR kW kW 75-90kW 75-90kW 45

54 Outgoing sections for Motor Control Centers in withdrawable design (continuation) Overview of the different drawers listed according to module heights and performance (amperage) Heights of drawers with SWD (Complete solution) Module heights Drawers IP31 IP55 mm 50kA 80kA 50kA 80kA 75 FE3P 16-32A A - FC3P 20-32A 20-32A 225A 20-25A DOL 3-15kW 0,09-15kW 3-11kW 0,09-2,2kW FR 3-15kW 0,09-15kW 3-11kW 0,09-2,2kW 150 FE3P A A - FC3P 40-63A 40-63A 363A 32-63A DOL 18,5-30kW 18,5-30kW 15-30kW 15-30kW FR 18,5-30kW 18,5-30kW 15-30kW 15-30kW SD 5,5-15kW 15kW 5,5-11kW FE4P A A - FC3P A A A A FC4P A A A A DOL 37-75kW 37-75kW 37-55kW 37-55kW FR 37-75kW kW 37-55kW 37-55kW SD 18,5-30kW 18,5-30kW 15-30kW 15-30kW 300 FE3P 250A - 200A - FE4P 250A - 200A - FC3P A A 160A 160A DOL 90kW 90kW 75kW 75kW SD 37-75kW 37-75kW 37-55kW 37-55kW 450 FE3P 400A - 400A - FE4P 400A - 400A - FC3P A - 250A - FC4P A A A 160A DOL kW 110kW kW kW FR kW kW 75-90kW 75-90kW 46

55 Outgoing sections for Motor Control Centers in withdrawable design - Dimensions b1 b b2 b1 a1 a xe_ans-mcc-abmessungen 47

56 General Sections in the widths of 425,600,800,850,1000,1100,1200 and 1350 mm IP31/55 with the main busbar at the top or rear, or without any main busbar as a control distribution unit with mounting plate(s) in one piece or split as a compensation distribution unit suitable for integrating xboard Profi Plus, IVS, Profi Plus EP, SASY60i,... Switchgear area: the switchgear area can be set up individually, according to customer specifications whether you use a control distribution board with a mounting plate or a mounting plate in combination with SASY60i as a power or motor-distribution board, or one of the different fitting systems such as xboard Profi Plus, IVS, Profi Plus EP - we have the right solution for every application _0 xe_kompensation 48

57 Empty sections for universal applications _0 Universal empty sections for the following installation possibilities: Installation distribution systems e.g. with Eaton IVS Product range catalogue IVS SK Power distribution systems or Electronic Catalogue Switchgear adapter e.g. with Eaton xstart Main catalogue HPL0211, Industrial switchgear or Electronic Catalogue Frequency converter e.g. with Eaton DF51, DF6, DV51, Main catalogue HPL0211, DV6 and DV5/6 Automation systems and Drives or Electronic Catalogue Soft starters e.g. Eaton DS4, DM4 and DS6 Main catalogue HPL0211, Automation systems and Drives or Electronic Catalogue Automation systems e.g. with EatonPS4, PS416, XC100, XC Main catalogue HPL0211, Automation systems and Drives or Electronic Catalogue Large motor starters e.g. with Eaton contactors up to Main catalogue HPL0211, 900 kw/400 V Industrial switchgear or Electronic Catalogue Power factor correction e.g. with FRAKO, KBR Chapter Power factor correction With a front door as high as the cabinet, ventilated, closed or transparent, right or left-hinged 49

58 Planning tools The right tool for every stage of your project Eaton Engineering Tools support you in Network planning and calculation Preparing your offers Designing distribution systems Generating parts lists and ordering Eaton xspider Proven functions for network planning and calculation Load flow and short-circuit calculation Dimensioning of the devices Selectivity calculation and graphic comparison Conformity to IEC 909 and IEC standards Automatic verification of data completeness Expertise and experience xspider simplifies and speeds up your job by relieving you from time-consuming routing tasks xspider protects against planning errors in low-voltage networks Functional and flexible easy generation of network drawings clearly structured database xspider is the right tool for every stage of a project and for testing the existing networks With xspider you can plan low-voltage networks (meshed systems and radial networks) safely and without problems. Eaton Configurator User-friendly for the selection of xenergy Windows-based dialogue guidance functional, self-explanatory design structure short familiarization time thanks to Look and Feel Wide range of applications project administration and system structure a functions-guided system selection will automatically generate the suitable distributor generation of a parts list for devices, fitting kits and distributors generation of a front view for offers, individual adjustments through Drag and Drop Eaton Configurator is the fastest selection tool for xenergy. CurveSelect Characteristics program for short-circuit and overload protective devices CurveSelect makes it easy to display, compare and document characteristics CurveSelect is free of charge and allows the setting-specific and simultaneous display of tripping characteristics of several protective devices based on the same time and current standards. An analysis of the interaction of NZM and IZM circuit breakers, PKZ motor protectors, ZB motor-protective relays and MCBs as well as NH fuses gets significantly easier this way. Use the following link to find the right Internet site: power_communication/curve_program/index.jsp 50

59 Further information - Setup instructions for xenergy Operation and maintenance alleyways between switchgear assemblies The minimum width for operation and maintenance gangways of switchgear assemblies is 700 mm, the minimum headroom under the panelling is 2000 mm. If a lift truck is used for exchanging circuit breakers, gangway dimensions must be taken into account during the design stage À drawer unit in disconnected position For systems with a rated current of 5000 A at the main busbar (depth = 1000 mm), access from the rear is compulsory. There must be a minimum clearance of 700 mm to the next wall or to the next cabinet in order to be able to ensure an uncomplicated setup of the system and to allow for service jobs to be done in line with the regulations. Doors of a switchgear assembly should be arranged in a way that they close in the direction of the emergency exit route. With a different arrangement, a free minimum clearance of 500 mm must be provided for. If switchgear combinations are set up opposite each other, it is not necessary to anticipate that the doors on both sides are open at the same time. 700 (600) 500 À Direction of the emergency exit route 51

60 Further information - Setup instructions for xenergy If the xenergy system is set up on a paved floor (no false floor), tolerances of the floor must not exceed +/- 2mm. On floors with an unevenness of >2mm you need to use I or U- shaped profiles to provide for an even surface. Ideally these profiles should be integrated in the floor beforehand. If false floors are installed on site, they need to be installed as shown in the drawing below. Please note that the cabinets need to be equipped with a base plinth (see drawing) if the thickness of the false floor panel is >20mm. A = 375 mm 575 mm 775 mm B = 425 mm 600 mm 800 mm 850 mm 1000 mm 1100 mm 1200 mm 1350 mm False floor False floor_detail min. surface standing on the framework bottom = 15 mm 2 when using false floor panels of a thickness >20 mm, cabinets must be equipped with a base plinth to make sure that the doors open without any problems 52

61 Further information - Setup instructions for xenergy Bottom view of distribution sections Bottom view of plinth For 5000 A, the red-coloured parts are required in addition. a = section width Section width 425, 600, 800, 850, 1000, 1100, 1200 and 1350 mm Section depth with section door 400, 600, 800 and 1000 ( ) mm Section depth without section door 375, 575, 775 and 975 e.g.: a (section width) = distance between the holes in the plinth fixture Top view of setup (stand-alone) General overview - side view of a section For 5000 A, the red-coloured parts are required in addition. 53

62 Further information - Passive Arc Fault Protection In order to achieve passive arc fault protection, the following requirements must be respected: Fix an arc fault damper Use a cover plate equipped with a damper that is fixed at the front through hinges and secured at the rear through PVC screws. The high pressure caused by an arc fault will destroy the PVC screws and release the damper so as to allow the hot gases to escape. Therefore, the hinges of the arc fault damper always need to be mounted at the front of the cabinet in order to ensure best protection against escaping gases for the people working there. It is also necessary to pay attention to sufficient room height or other building-related superstructures on top of the switchboard cabinet to make sure the damper can fully open. Replace the standard catch-hooks of the doors (Exception = doors to the cable connection area in the XF/XG/XW section, where a different type of catch-hooks is installed that you can continue to use without replacing them). Do not use any doors, rear panels or front plates with ventilation slots in order to make sure that all of the gases that may develop will escape at the top. Fix an arc fault damper Replace the catch-hooks xe_stoerlichtbogenklappe xe_fanghaken Rated voltage Conditional Time U n short-circuit t (V) current (s) I CC (ka eff ) ,3 54

63 Dimensions xenergy Dimensions 100 or 200 Depth Depth Height Width Detail Mas_XE Width A B C D Depth 1) Depth 2) I J K L P Height E F G H Distance between the holes Height M N O ) Depth according Ordering Part 2) Real Depth Double-wing doors are used as of width

64 Dimensions Corner Frame Mas_XVTL_CF Mas_XVTL_CF 56

65 Dimensions Corner Frame for 5000A Corner sections in 5000A installations are realized in the same way as standard frames, i.e. using an additional frame of 200mm depth. This additional frame is added to the rear parts of a standard corner section of 800 mm depth (total section depth is = 1000 mm). Eckrahmen_1000_o_Eckfeld850 57

66 Dimensions Doors as high as the section Door to switchgear area - height 640 mm (1 third of the door) Mas_XE_Dritteltuer Width B Mas_XSDMC Width B1 B2 B3 C1 C ,5 210, ,5 385, ,5 585, ,5 635, ,5 785, ,5 285, ,5 335, ,5 385, ,5 460,5 58

67 Dimensions Door to switchgear area - split in the middle, for section width 1350 mm Mas_XE_Tuer_1350_geteilt Door to switchgear area for main busbar area at the top Only available in section width 800 mm Possible solutions: Two doors in one part, in section width Door H-290mm = Main busbar area Door H-340mm = Switchgear area One door in one part, in section width One pair of doors, both together in section width Door H-290mm = Main busbar area Door H-340mm = Switchgear area Mas_XE_Tuer_1 Mas_XE_Tuer_2 Detail drawings of doors to the switchgear area Mas_XE_Tuer_Detail_1 Height A Mas_XE_Tuer_Detail_

68 Dimensions Doors - Box Solution Version: Individual cabinet (no combination/device area only) xenergy doors - section width 600 Tueren_BS_FB_600 Tueren_BS_FB_600 xenergy doors - section width 800 Tueren_BS_FB_800 Tueren_BS_FB_600 60

69 Dimensions Doors - Box Solution Version: Combined cabinet (device area and cable connection area in one enclosure) xenergy combined cabinet doors - width of the device area = 425 mm Tueren_Kombi_BS_GR_425 Tueren_Kombi_BS_GR_425 xenergy combined cabinet doors - width of the device area = 600 mm Tueren_Kombi_BS_GR_600 Tueren_Kombi_BS_GR_600 Tueren_Kombi_BS_GR_600 61

70 Dimensions Template for holes to accommodate the hinges at the frame post Mas_XE_Bohrplan_Scharnier Dimensions Universal Mounting Plate (XSMIB20) Mas_XSMIB20 62

71 Dimensions XP section with incorporation of IZM circuit breakers _0 b1 b ( ) _0 For 5000 A, the red-coloured parts are required in addition _0 a XSFDR Blue Design Strip Mas_SVTL_GBS 63

72 Calculation tables for the weight of copper The following tables should make it easy for you to quickly determine the quantities of copper required for the different application options. The weights listed should only be used as guidelines when drafting your offers, however, they should not be used for the final calculation as the real weight can strongly vary depending on the final version selected. Cu_Verschienung XP Power sections Type of Current Section Type of installation 3-pol. 4-pol. oppo even Cu-length Cu-length Cu-total Total weight of circuit rating depth connection connection length in- incoming and outbreaker circuit breaker circuit br. - coming/out- going bars in kg main busbar cable connect. going bars in m in m in m NZM 3 630A 600 mm withdrawable X X 1,66 2,19 3,85 10,28 NZM 3 630A 800 mm withdrawable X X 2,26 2,19 4,45 11,88 2xNZM 3 630A 600 mm withdrawable X X 3,32 4,38 7,7 20,56 2xNZM 3 630A 800 mm withdrawable X X 4,52 4,38 8,9 23,76 NZM 3 630A 600 mm withdrawable X X 2,56 2,92 5,48 14,63 NZM 3 630A 800 mm withdrawable X X 3,36 2,92 6,28 16,77 2xNZM 3 630A 600 mm withdrawable X X 5,12 5,84 10,96 29,26 2xNZM 3 630A 800 mm withdrawable X X 6,72 5,84 12,56 33,54 2xNZM 3 630A 600 mm remote operation X X 1,72 2,19 3,91 10,44 2xNZM 3 630A 800 mm remote operation X X 2,32 2,19 4,51 12,04 NZM 4 630A 600 mm fixed, NZM top-connection X X 2,01 7,16 NZM 4 630A 600 mm fixed, NZM top-connection X X 3,06 10,89 NZM A 600 mm fixed, NZM top-connection X X 2,01 7,16 NZM A 600 mm fixed, NZM top-connection X X 3,06 10,89 NZM A 600 mm fixed, NZM top-connection X X 2,03 9,03 NZM A 600 mm fixed, NZM top-connection X X 3,1 13,8 NZM 4 630A 600 mm fixed, NZM rear-connection X X 1,77 6,3 NZM 4 630A 600 mm fixed, NZM rear-connection X X 2,74 9,75 NZM A 600 mm fixed, NZM rear-connection X X 1,77 6,3 NZM A 600 mm fixed, NZM rear-connection X X 2,74 9,75 NZM A 600 mm fixed, NZM rear-connection X X 1,81 8,05 NZM A 600 mm fixed, NZM rear-connection X X 2,8 12,46 64

73 Calculation tables for copper weight XP Power sections (continued) Type of Current Section Type of installation 3-pol. 4-pol. oppo even Cu-length Cu-length Cu-total Total weight circuit rating depth connenction connection length in- incoming and outbreaker c.breaker/ circuit breaker coming/out- going bars in kg main busbar cable connect. going bars in m in m in m NZM A 600 mm fixed X X 3,96 4,50 8,46 37,65 NZM A 600 mm fixed X X 5,99 6,00 11,99 53,36 NZM A 800 mm fixed X X 5,16 4,50 9,66 42,99 NZM A 800 mm fixed X X 7,59 6,00 13,59 60,48 2xNZM A 600 mm fixed X X 7,92 8,97 16,89 75,16 2xNZM A 600 mm fixed X X 11,98 23,94 106,53 2xNZM A 800 mm fixed X X 10,32 8,97 19,29 85,84 2xNZM A 800 mm fixed X X 15,18 11,96 27,14 120,77 NZM A 600 mm fixed, remote oper. X X 4,51 4,60 9,11 40,54 2xNZM A 600 mm fixed, remote oper. X X 9,02 9,20 18,22 81,08 NZM A 600 mm withdrawable X X 2,9 3,42 6,32 28,12 NZM A 800 mm withdrawable X X 4,1 3,42 7,52 33,46 2xNZM A 600 mm withdrawable X X 5,81 6,87 12,68 56,43 2xNZM A 800 mm withdrawable X X 8,21 6,87 15,08 67,11 IZM 1 630A 600 mm fixed X X 1,69 3,09 4,78 17,02 IZM 1 630A 600 mm fixed X X 2,62 4,12 6,74 23,99 IZM A 600 mm fixed X X 1,69 3,09 4,78 21,27 IZM A 600 mm fixed X X 2,62 4,12 6,74 29,99 IZM A 600 mm fixed X X 1,69 3,09 4,78 25,81 IZM A 600 mm fixed X X 2,62 4,12 6,74 36,4 IZM 1 630A 600 mm withdrawable X X 1,36 2,76 4,12 14,67 IZM 1 630A 600 mm withdrawable X X 2,18 3,68 5,86 20,86 IZM A 600 mm withdrawable X X 1,36 2,76 4,12 18,33 IZM A 600 mm withdrawable X X 2,18 3,68 5,86 26,08 IZM A 600 mm withdrawable X X 1,36 2,76 4,12 22,25 IZM A 600 mm withdrawable X X 2,18 3,68 5,86 31,64 IZM A 600 mm fixed X X 1,89 3,09 4,98 26,89 IZM A 600 mm fixed X X 2,88 4, ,5 IZM A 600 mm withdrawable X X 1,56 2,76 4,32 23,33 IZM A 600 mm withdrawable X X 2,44 3,68 6,12 33,05 IZM A 600 mm fixed X X 3,99 6,03 10,02 89,18 IZM A 600 mm fixed X X 6,04 8,04 14,08 125,31 IZM A 600 mm withdrawable X X 3,33 5,37 8,7 77,43 IZM A 600 mm withdrawable X X 5,16 7,16 12,32 109,65 IZM A 600 mm fixed X X 1,89 3,03 4,92 43,79 IZM A 600 mm fixed X X 2,88 4,04 6,92 61,59 IZM A 600 mm withdrawable X X 1,56 2,7 4,26 37,91 IZM A 600 mm withdrawable X X 2,44 3,6 6,04 53,76 IZM A 600 mm fixed X X 3,99 6,03 10,02 89,18 IZM A 600 mm fixed X X 6,04 8,04 14,08 125,31 IZM A 600 mm withdrawable X X 3,33 5,37 8,7 77,43 IZM A 600 mm withdrawable X X 5,16 7,16 12,32 109,65 IZM A 600 mm fixed X X 4,11 6,03 10,14 90,25 IZM A 600 mm fixed X X 6,2 8,04 14,24 126,74 IZM A 600 mm withdrawable X X 3,45 5,37 8,82 78,5 IZM A 600 mm withdrawable X X 5,32 7,16 12,48 111,07 IZM A 800 mm fixed X X 6,27 7,77 14,04 149,95 IZM A 800 mm fixed X X 9,44 10,72 20,16 215,31 IZM A 800 mm withdrawable X X 5,28 6,78 12,06 128,8 IZM A 800 mm withdrawable X X 8,12 9,4 17,52 187,11 IZM A 800 mm fixed X X 7,68 7,77 15,45 165,01 IZM A 800 mm fixed X X 11,32 10,72 22,04 235,38 IZM A 800 mm withdrawable X X 6,69 6,78 13,47 143,86 IZM A 800 mm withdrawable X X 10 9,4 19,4 207,19 65

74 Calculation tables for copper weight XP Power sections (continued) Type of Current Section Type of installation 3-pol. 4-pol. oppo even Cu-length Cu-length Cu-total Total weight circuit rating depth connection connection length in- incoming and outbreaker c. breaker/ c. breaker/ coming/out- going bars in kg main busbar cable connect. going bars in m in m in m IZMX A 600 mm withdrawable X X 1,68 2,73 4,41 23,814 IZMX A 600 mm withdrawable X X 2,6 3,64 6,24 33,696 IZMX A 800 mm withdrawable X X 2,28 2,73 5,01 27,054 IZMX A 800 mm withdrawable X X 3,4 3,64 7,04 38,016 IZMX A 600 mm withdrawable X X 3,3 5,52 8,82 47,628 IZMX A 600 mm withdrawable X X 5,12 7,36 12,48 67,392 IZMX A 800 mm withdrawable X X 4,5 5,52 10,02 54,108 IZMX A 800 mm withdrawable X X 6,72 7,36 14,08 76,032 IZMX A 600 mm fixed X X 3,96 5,31 9,2 50,06 IZMX A 600 mm fixed X X 6 7,08 13,08 70,63 IZMX A 800 mm fixed X X 5,16 5,31 10,47 56,54 IZMX A 800 mm fixed X X 7,6 7,08 14,68 79,27 IZMX A 600 mm fixed X X 4,86 3,84 8,7 46,98 IZMX A 600 mm fixed X X 7,2 5,12 12,32 66,53 IZMX A 800 mm fixed X X 6,06 3,84 9,9 53,46 IZMX A 800 mm fixed X X 8,8 5,12 13,92 75,17 IZMX A 600 mm withdrawable X X 3,3 5,52 8,82 47,628 IZMX A 600 mm withdrawable X X 5,12 7,36 12,48 67,392 IZMX A 800 mm withdrawable X X 4,5 5,52 10,02 54,108 IZMX A 800 mm withdrawable X X 6,72 7,36 14,08 76,032 IZMX A 600 mm withdrawable X X 4,2 3,06 7,26 40,67 IZMX A 600 mm withdrawable X X 6,32 4,08 10,4 58,12 IZMX A 800 mm withdrawable X X 5,4 3,06 8,46 47,15 IZMX A 800 mm withdrawable X X 7,92 4, ,76 IZMX A 800 mm fixed X X 6,77 8,19 14,96 111,486 IZMX A 800 mm fixed X X 10,07 10,92 20,99 154,902 IZMX A 800 mm fixed X X 7,82 8,19 16,01 119,641 IZMX A 800 mm fixed X X 11,47 10,92 22,39 165,577 IZMX A 800 mm withdrawable X X 5, ,86 110,239 IZMX A 800 mm withdrawable X X 8, ,87 153,528 IZMX A 800 mm withdrawable X X 7,04 8,64 15,68 116,823 IZMX A 800 mm withdrawable X X 10,43 11,52 21,95 161,967 IZMX A 600 mm fixed X X 4,82 9,72 14,54 107,357 IZMX A 800 mm fixed X X 6,62 9,72 16,34 121,337 IZMX A 600 mm fixed X X 7,47 12,96 20,43 149,765 IZMX A 800 mm fixed X X 9,87 12,96 22,83 168,065 IZMX A 600 mm fixed X X 7,2 7,56 14,76 110,352 IZMX A 800 mm fixed X X 7,86 7,56 15,42 115,478 IZMX A 600 mm fixed X X 10,68 10,08 20,76 153,552 IZMX A 800 mm fixed X X 11,56 10,08 21,64 160,262 IZMX A 600 mm withdrawable X X 5,21 8,91 14,12 104,554 IZMX A 800 mm withdrawable X X 5,72 8,91 14,63 108,515 IZMX A 600 mm withdrawable X X 7,99 11,88 19,87 145,954 IZMX A 800 mm withdrawable X X 8,67 11,88 20,55 151,139 IZMX A 600 mm withdrawable X X 6,75 8,28 15,03 112,041 IZMX A 800 mm withdrawable X X 6,96 8,28 15,24 113,672 IZMX A 600 mm withdrawable X X 10,08 11,04 21,12 155,889 IZMX A 800 mm withdrawable X X 10,36 11,04 21,4 158,024 IZMX A 600 mm fixed X X 3,27 5,07 8,34 60,048 IZMX A 800 mm fixed X X 4,47 5,07 9,54 68,688 IZMX A 600 mm fixed X X 5,08 6,76 11,84 85,248 IZMX A 800 mm fixed X X 6,68 6,76 13,44 96,768 IZMX A 600 mm fixed X X 4,95 4,44 9,39 67,608 IZMX A 800 mm fixed X X 5,49 4,44 9,93 71,496 IZMX A 600 mm fixed X X 7,32 5,92 13,24 95,328 IZMX A 600 mm fixed X X 7,48 5,92 13,4 96,48 IZMX A 800 mm fixed X X 8,04 5,92 13,96 100,512 IZMX A 600 mm fixed X X 5,07 4,44 9,51 68,472 IZMX A 800 mm fixed X X 5,49 4,44 9,93 71,496 66

75 Calculation tables for copper weight XP Power sections (continued) Type of Current Section Type of installation 3-pol. 4-pol. oppo even Cu-length Cu-length Cu-total Total weight circuit rating depth connection connection length in- incoming and outbreaker c. breaker/ c. breaker/ coming and going bars in kg main busbar cable connect outg. bars in m in m in m IZMX A 600 mm withdrawable X X 3,13 6,12 9,25 66,6 IZMX A 800 mm withdrawable X X 3,67 6,12 9,79 70,488 IZMX A 600 mm withdrawable X X 3,25 6,12 9,37 67,464 IZMX A 800 mm withdrawable X X 3,67 6,12 9,79 70,488 IZMX A 600 mm withdrawable X X 4,86 8,16 13,02 93,744 IZMX A 800 mm withdrawable X X 5,58 8,16 13,74 98,928 IZMX A 600 mm withdrawable X X 5,02 8,16 13,18 94,896 IZMX A 800 mm withdrawable X X 5,58 8,16 13,74 98,928 IZMX A 600 mm withdrawable X X 4,65 5,28 9,93 71,496 IZMX A 600 mm withdrawable X X 4,77 5,28 10,05 72,36 IZMX A 800 mm withdrawable X X 4,89 5,28 10,17 73,224 IZMX A 600 mm withdrawable X X 6,92 7,04 13,96 100,512 IZMX A 600 mm withdrawable X X 7,08 7,04 14,12 101,664 IZMX A 800 mm withdrawable X X 7,24 7,04 14,28 102,816 IZMX A 600 mm fixed X X 1,62 1,23 2,85 20,52 IZMX A 800 mm fixed X X 2,22 1,23 3,45 24,84 IZMX A 600 mm fixed X X 2,52 1,64 3,75 27 IZMX A 800 mm fixed X X 3,32 1,64 4,55 32,76 IZMX A 600 mm fixed X X 2,43 1,23 3,66 26,352 IZMX A 600 mm fixed X X 2,49 1,23 3,72 26,784 IZMX A 800 mm fixed X X 2,7 1,23 4,7 33,84 IZMX A 600 mm fixed X X 3,6 1,64 5,6 40,32 IZMX A 600 mm fixed X X 3,68 1,64 6,32 45,504 IZMX A 800 mm fixed X X 3,96 1,64 6,6 47,52 IZMX A 600 mm withdrawable X X 2,21 2 4,21 30,312 IZMX A 800 mm withdrawable X X 2,21 2 4,21 30,312 IZMX A 600 mm withdrawable X X 2,48 2,64 5,12 36,864 IZMX A 800 mm withdrawable X X 3,28 2,64 5,92 42,624 IZMX A 600 mm withdrawable X X 2,13 2 4,13 29,736 IZMX A 600 mm withdrawable X X 2,19 2 4,19 30,168 IZMX A 800 mm withdrawable X X 2,4 2 4,4 31,68 IZMX A 600 mm withdrawable X X 3,2 2,64 5,84 42,048 IZMX A 600 mm withdrawable X X 3,28 2,64 5,92 42,624 IZMX A 800 mm withdrawable X X 3,56 2,64 6,2 44,64 IZM A 600 mm withdrawable X X 3,33/3,45 4,8 8,13/8,25 58,536/59,4 IZM A 600 mm withdrawable X X 5,16/5,32 6,4 11,56/11,72 83,232/84,384 IZM A 800 mm withdrawable X X 4,35/4,47 4,8 9,15/9,27 65,88/66,744 IZM A 800 mm withdrawable X X 6,52/6,68 6,4 12,92/13,08 93,024/94,176 IZM A 600 mm withdrawable X top 4,97/5,01 4,8 9,77/9,81 70,34/70,63 IZM A 600 mm withdrawable X top 7,32/7,40 6,4 13,72/13,80 98,78/99,36 IZM A 600 mm withdrawable X bott. 4,17/4,29 4,8 8,97/9,09 64,58/65,45 IZM A 600 mm withdrawable X bott. 6,28/6,44 6,4 11,08 /11,24 79,78/80,93 IZM A 800 mm withdrawable X X 4,32 4,8 9,12 65,66 IZM A 800 mm withdrawable X X 6,48 6,4 12,88 92,74 IZM A 600 mm fixed X X 3,81/3,93 4,8 8,61/8,73 61,99/62,86 IZM A 600 mm fixed X X 5,80/5,96 6,4 12,2/12,36 87,84/88,99 IZM A 800 mm fixed X X 5,01/5,13 4,8 9,81/9,93 70,63/71,50 IZM A 800 mm fixed X X 7,40/7,56 6,4 13,80/13,96 99,36/100,51 IZM A 600 mm fixed X X 4,56/4,68 4,8 9,36/9,48 67,39/68,26 IZM A 600 mm fixed X X 6,80/6,96 6,4 13,2/13,36 95,04/96,19 IZM A 800 mm fixed X X 5,76/5,88 4,8 10,56/10,68 76,03/76,90 IZM A 800 mm fixed X X 8,40/8,56 6,4 14,8/14,96 106,56/107,71 67

76 Calculation tables for copper weight XP Power sections (continued) Type of Current Section Type of 3-pol. 4-pol. oppo even Cu-length Cu-lenth Cu-total Total weight circuit rating width installation connection connection length incom. incoming and outbreaker c. b. - main c. b. - cable and outgoing going bars busbar connection bars in kg in m in m in m IZM A 600 mm fixed X X 5,81 5,1 10,91 97,1 IZM A 600 mm fixed X X 8,79 6,8 15,59 138,75 IZM A 800 mm fixed X X 6,47 5,1 11,57 102,97 IZM A 800 mm fixed X X 9,67 6,8 16,47 146,58 IZM A 600 mm fixed X X 6,51 4,8 11,31 100,66 IZM A 600 mm fixed X X 9,76 6,4 16,16 143,82 IZM A 800 mm fixed X X 7,17 4,8 11,97 106,53 IZM A 800 mm fixed X X 10,64 6,4 17,04 151,66 IZM A 600 mm withdrawable X X 5,06 5,28 10,34 92,026 IZM A 600 mm withdrawable X X 7,79 7,04 14,83 131,987 IZM A 800 mm withdrawable X X 5,45 5,28 10,73 95,497 IZM A 800 mm withdrawable X X 8,31 7,04 15,35 136,615 IZM A 600 mm withdrawable X top 7,25 4,68 11,93 106,18 IZM A 600 mm withdrawable X top 10,71 6,24 16,95 150,86 IZM A 600 mm withdrawable X bott. 6,03 4,68 10,71 95,32 IZM A 600 mm withdrawable X bott. 9,12 6,24 15,36 136,7 IZM A 800 mm withdrawable X X 6,18 4,68 10,86 96,65 IZM A 800 mm withdrawable X X 9,32 6,24 15,56 138,48 IZM A 800 mm withdrawable X X 10,88 12,11 22,99 165,53 IZM A 800 mm withdrawable X X 16,62 16,1 32,72 235,58 IZM A 800 mm withdrawable X X 14,29 11,93 26,22 188,78 IZM A 800 mm withdrawable X X 21,1 15,86 36,96 266,11 IZM A 800 mm fixed X X 12,92 12,11 25,03 180,22 IZM A 800 mm fixed X X 19,34 16,1 35,44 255,17 IZM A 800 mm fixed X X 15,26 12,53 27,79 200,09 IZM A 800 mm fixed X X 22,46 16,66 39,12 281,66 IZM A 1000 mm withdrawable X X 13,92 15,24 29,16 259,52 IZM A 1000 mm withdrawable X X 20,72 20,19 40,91 364,1 XP Power sections/couplers Type of Current Section Type of installation TN-C- TN-S- Cu-dimension Required Cu Required Cu Total weight of circuit rating depth system system bar length for length for Cu bars breaker 3-pol. 4-pol. connection connect. of connect. of in kg c. b./main m. bb./c. b./ busbar in m m. bb. in m NZM 3 630A 600 mm withdrawable X 1x30x10 1,66 3,32 8,8644 NZM 3 630A 800 mm withdrawable X 1x30x10 2,26 4,52 12,0684 2xNZM 3 630A 600 mm withdrawable X 1x30x10 3,32 6,64 17,7288 2xNZM 3 630A 800 mm withdrawable X 1x30x10 4,52 9,04 24,1368 2xNZM 3 630A 600 mm remote oper. X 1x30x10 1,72 3,44 9,1848 2xNZM 3 630A 800 mm remote oper. X 1x30x10 2,32 4,64 12,3888 NZM 4 630A 600 mm fixed,nzm top-connection X 1x40x10 2,01 4,02 14,3112 NZM 4 630A 600 mm fixed,nzm top-connection X 1x40x10 3,06 6,12 21,7872 NZM A 600 mm fixed,nzm top-connection X 1x40x10 2,01 4,02 14,3112 NZM A 600 mm fixed,nzm top-connection X 1x40x10 3,06 6,12 21,7872 NZM A 600 mm fixed,nzm top-connection X 1x50x10 2,03 4,06 18,067 NZM A 600 mm fixed,nzm top-connection X 1x50x10 3,1 6,2 27,59 NZM 4 630A 600 mm fixed,nzm rear-connection X 1x40x10 1,77 3,54 12,6024 NZM 4 630A 600 mm fixed,nzm rear-connection X 1x40x10 2,74 5,48 19,5088 NZM A 600 mm fixed,nzm rear-connection X 1x40x10 1,77 3,54 12,6024 NZM A 600 mm fixed,nzm rear-connection X 1x40x10 2,74 5,48 19,5088 NZM A 600 mm fixed,nzm rear-connection X 1x50x10 1,81 3,62 16,109 NZM A 600 mm fixed,nzm rear-connection X 1x50x10 2,8 5,6 24,92 NZM A 600 mm fixed X 2x50x10 3,96 7,92 35,244 NZM A 600 mm fixed X 2x50x10 5,99 11,98 53,311 NZM A 800 mm fixed X 2x50x10 5,16 10,32 45,924 NZM A 800 mm fixed X 2x50x10 7,59 15,18 67,551 2xNZM A 600 mm fixed X 2x2x50x10 7,92 15,84 70,488 2xNZM A 600 mm fixed X 2x2x50x10 11,98 23,96 106,622 2xNZM A 800 mm fixed X 2x2x50x10 10,32 20,64 91,848 2xNZM A 800 mm fixed X 2x2x50x10 15,18 30,36 135,102 68

77 Calculation tables for copper weight XP Power sections/couplers (continued) Type of Current Section Type of installation TN-C- TN-S- Cu-dimension Required Cu Required CU Total weight circuit rating depth system system bar length for length for Cu-bars breaker 3-pol. 4-pol. connection connection connection in kg c. b./main m. bb/c. b./ busbar in m m. bb in m NZM A 600 mm fixed, remote oper. X 2x50x10 4,51 9,02 40,139 2xNZM A 600 mm fixed, remote oper. X 2x50x10 9,02 18,04 80,278 NZM A 600 mm withdrawable X 2x50x10 2,9 5,8 25,81 NZM A 800 mm withdrawable X 2x50x10 4,1 8,2 36,49 2xNZM A 600 mm withdrawable X 2x2x50x10 5,81 11,62 51,709 2xNZM A 800 mm withdrawable X 2x2x50x10 8,21 16,42 73,069 IZM 1 630A 600 mm fixed X 1x40x10 1,69 3,38 12,0328 IZM 1 630A 600 mm fixed X 1x40x10 2,62 5,24 18,6544 IZM A 600 mm fixed X 1x50x10 1,69 3,38 15,041 IZM A 600 mm fixed X 1x50x10 2,62 5,24 23,318 IZM A 600 mm fixed X 1x60x10 1,69 3,38 18,252 IZM A 600 mm fixed X 1x60x10 2,62 5,24 28,296 IZM 1 630A 600 mm withdrawable X 1x40x10 1,36 2,72 9,6832 IZM 1 630A 600 mm withdrawable X 1x40x10 2,18 4,36 15,5216 IZM A 600 mm withdrawable X 1x50x10 1,36 2,72 12,104 IZM A 600 mm withdrawable X 1x50x10 2,18 4,36 19,402 IZM A 600 mm withdrawable X 1x60x10 1,36 2,72 14,688 IZM A 600 mm withdrawable X 1x60x10 2,18 4,36 23,544 IZM A 600 mm fixed X 1x60x10 1,89 3,78 20,412 IZM A 600 mm fixed X 1x60x10 2,88 5,76 31,104 IZM A 600 mm withdrawable X 1x60x10 1,56 3,12 16,848 IZM A 600 mm withdrawable X 1x60x10 2,44 4,88 26,352 IZM A 600 mm fixed X 2x60x10 3,99 7,98 43,092 IZM A 600 mm fixed X 2x60x10 6,04 12,08 65,232 IZM A 600 mm withdrawable X 2x60x10 3,33 6,66 35,964 IZM A 600 mm withdrawable X 2x60x10 5,16 10,32 55,728 IZM A 600 mm fixed X 1x100x10 1,89 3,78 33,642 IZM A 600 mm fixed X 1x100x10 2,88 5,76 51,264 IZM A 600 mm withdrawable X 1x100x10 1,56 3,12 27,768 IZM A 600 mm withdrawable X 1x100x10 2,44 4,88 43,432 IZM A 600 mm fixed X 2x100x10 3,99 7,98 71,022 IZM A 600 mm fixed X 2x100x10 6,04 12,08 107,512 IZM A 600 mm withdrawable X 2x100x10 3,33 6,66 59,274 IZM A 600 mm withdrawable X 2x100x10 5,16 10,32 91,848 IZM A 600 mm fixed X 2x100x10 4,11 8,22 73,158 IZM A 600 mm fixed X 2x100x10 6,2 12,4 110,36 IZM A 600 mm withdrawable X 2x100x10 3,45 6,9 61,41 IZM A 600 mm withdrawable X 2x100x10 5,32 10,64 94,696 IZM A 800 mm fixed X 3x120x10 6,27 12,54 133,9272 IZM A 800 mm fixed X 3x120x10 9,44 18,88 201,6384 IZM A 800 mm withdrawable X 3x120x10 5,28 10,56 112,7808 IZM A 800 mm withdrawable X 3x120x10 8,12 16,24 173,4432 IZMX A 600 mm withdrawable X 1x60x10 1,68 3,36 18,144 IZMX A 600 mm withdrawable X 1x60x10 2,6 5,2 28,08 IZMX A 800 mm withdrawable X 1x60x10 2,28 4,56 24,624 IZMX A 800 mm withdrawable X 1x60x10 3,4 6,8 36,72 IZMX A 600 mm withdrawable X 2x60x10 3,3 6,6 35,64 IZMX A 600 mm withdrawable X 2x60x10 5,12 10,24 55,296 IZMX A 800 mm withdrawable X 2x60x10 4,5 9 48,6 IZMX A 800 mm withdrawable X 2x60x10 6,72 13,44 72,576 IZMX A 600 mm fixed X 2x60x10 3,96 7,92 42,768 IZMX A 600 mm fixed X 2x60x ,8 IZMX A 800 mm fixed X 2x60x10 5,16 10,32 55,728 IZMX A 800 mm fixed X 2x60x10 7,6 15,2 82,08 IZMX A 600 mm withdrawable X 2x60x10 3,3 6,6 35,64 IZMX A 600 mm withdrawable X 2x60x10 5,12 10,24 55,296 IZMX A 800 mm withdrawable X 2x60x10 4,5 9 48,6 IZMX A 800 mm withdrawable X 2x60x10 6,72 13,44 72,576 69

78 Calculation tables for copper weight XP Power sections/couplers (continued) Type of Current Section Type of TN-C- TN-S- Cu-dimension Required CU Required CU Total weight circuit rating depth installation systems system bar length for length for Cu-bars breaker 3-pol. 4-pol. connection connection connection in kg c. b./main main bb/c.b./ busbar in m main bb in m IZMX A 800 mm fixed X 3x120x10 6,77 13,54 144,6072 IZMX A 800 mm fixed X 3x120x10 10,07 20,14 215,0952 IZMX A 800 mm withdrawable X 3x120x10 5,86 11,72 125,1696 IZMX A 800 mm withdrawable X 3x120x10 8,87 17,74 189,4632 IZMX A 600 mm fixed X 3x80x10 / 3x100x10 4,82 9,64 74,75 IZMX A 800 mm fixed X 3x80x10 / 3x100x10 6,62 13,24 102,71 IZMX A 600 mm fixed X 3x80x10 / 3x100x10 7,47 14,94 112,91 IZMX A 800 mm fixed X 3x80x10 / 3x100x10 9,87 19,74 149,51 IZMX A 600 mm withdrawable X 3x80x10 / 3x100x10 5,21 10,42 80,8 IZMX A 800 mm withdrawable X 3x80x10 / 3x100x10 5,72 11,44 82,37 IZMX A 600 mm withdrawable X 3x80x10 / 3x100x10 7,99 15,98 120,84 IZMX A 800 mm withdrawable X 3x80x10 / 3x100x10 8,67 17,34 131,21 IZMX A-2500 A 600 mm fixed X 2x80x10 3,27 6,54 47,088 IZMX A-2500 A 800 mm fixed X 2x80x10 4,47 8,94 64,368 IZMX A-2500 A 600 mm fixed X 2x80x10 5,08 10,16 73,152 IZMX A-2500 A 800 mm fixed X 2x80x10 6,68 13,36 96,192 IZMX A-2500 A 600 mm withdrawable X 2x80x10 3,13 6,26 45,072 IZMX A-2500 A 800 mm withdrawable X 2x80x10 3,67 7,34 52,848 IZMX A-2500 A 600 mm withdrawable X 2x80x10 3,25 6,5 46,8 IZMX A-2500 A 800 mm withdrawable X 2x80x10 3,67 7,34 52,848 IZMX A-2500 A 600 mm withdrawable X 2x80x10 4,86 9,72 69,984 IZMX A-2500 A 800 mm withdrawable X 2x80x10 5,58 11,16 80,352 IZMX A-2500 A 600 mm withdrawable X 2x80x10 5,02 10,04 72,288 IZMX A-2500 A 800 mm withdrawable X 2x80x10 5,58 11,16 80,352 IZMX A 600 mm fixed X 1x80x10 1,62 3,24 23,328 IZMX A 800 mm fixed X 1x80x10 2,22 4,44 31,968 IZMX A 600 mm fixed X 1x80x10 2,52 5,04 36,288 IZMX A 800 mm fixed X 1x80x10 3,32 6,64 47,808 IZMX A 600 mm withdrawable X 1x80x10 1,76 3,52 25,344 IZMX A 800 mm withdrawable X 1x80x10 2,36 4,72 33,984 IZMX A 600 mm withdrawable X 1x80x10 2,7 5,4 38,88 IZMX A 800 mm withdrawable X 1x80x10 3,5 7 50,4 IZM A 600 mm withdrawable X 2x80x10 3,33 6,66 47,952 IZM A 600 mm withdrawable X 2x80x10 3,45 6,9 49,68 IZM A 600 mm withdrawable X 2x80x10 5,16 10,32 74,304 IZM A 600 mm withdrawable X 2x80x10 5,32 10,64 76,608 IZM A 800 mm withdrawable X 2x80x10 4,35 8,7 62,64 IZM A 800 mm withdrawable X 2x80x10 4,47 8,94 64,368 IZM A 800 mm withdrawable X 2x80x10 6,52 13,04 93,888 IZM A 800 mm withdrawable X 2x80x10 6,68 13,36 96,192 IZM A 600 mm withdrawable X 2x80x10 4,97 9,94 71,568 IZM A 600 mm withdrawable X 2x80x10 5,01 10,02 72,144 IZM A 600 mm withdrawable X 2x80x10 7,32 14,64 105,408 IZM A 600 mm withdrawable X 2x80x10 7,4 14,8 106,56 IZM A 600 mm withdrawable X 2x80x10 4,17 8,34 60,048 IZM A 600 mm withdrawable X 2x80x10 4,29 8,58 61,776 IZM A 600 mm withdrawable X 2x80x10 6,28 12,56 90,432 IZM A 600 mm withdrawable X 2x80x10 6,44 12,88 92,736 IZM A 600 mm fixed X 2x80x10 3,81 7,62 54,864 IZM A 600 mm fixed X 2x80x10 3,93 7,86 56,592 IZM A 600 mm fixed X 2x80x10 5,8 11,6 83,52 IZM A 600 mm fixed X 2x80x10 5,96 11,92 85,824 IZM A 800 mm fixed X 2x80x10 5,01 10,02 72,144 IZM A 800 mm fixed X 2x80x10 5,13 10,26 73,872 IZM A 800 mm fixed X 2x80x10 7,4 14,8 106,56 IZM A 800 mm fixed X 2x80x10 7,56 15,12 108,864 70

79 Calculation tables for copper weight XP Power sections/couplers (continued) Type of Current Section Type of installation TN-C- TN-S- Cu-dimension Required Cu Required Cu Total weight circuit rating depth system system bar length for length for Cu-bars breaker 3-pol. 4-pol. connection connection connection in kg c. b./main m. bb/c. b./ busbar in m m. bb in m IZM A 600 mm fixed X 3x100x10 5,81 11,62 103,418 IZM A 600 mm fixed X 3x100x10 8,79 17,58 156,462 IZM A 800 mm fixed X 3x100x10 6,47 12,94 115,166 IZM A 800 mm fixed X 3x100x10 9,67 19,34 172,126 IZM A 600 mm withdrawable X 3x100x10 5,06 10,12 90,068 IZM A 600 mm withdrawable X 3x100x10 7,79 15,58 138,662 IZM A 800 mm withdrawable X 3x100x10 5,45 10,9 97,01 IZM A 800 mm withdrawable X 3x100x10 8,31 16,62 147,918 IZM A 600 mm withdrawable X 3x100x10 7,25 14,5 129,05 IZM A 600 mm withdrawable X 3x100x10 10,71 21,42 190,638 IZM A 600 mm withdrawable X 3x100x10 6,03 12,06 107,334 IZM A 600 mm withdrawable X 3x100x10 9,12 18,24 162,336 IZM A 800 mm withdrawable X 3x80x10 10,88 21,76 156,672 IZM A 800 mm withdrawable X 3x80x10 16,62 33,24 239,328 IZM A 800 mm fixed X 3x80x10 12,92 25,84 186,048 IZM A 800 mm fixed X 3x80x10 19,34 38,68 278,496 IZM A 1000 mm withdrawable X 6x100x10 13,92 27,84 247,776 IZM A 1000 mm withdrawable X 6x100x10 20,72 41,44 368,816 XF Fixed sections Current Section Section Position of Dropper Dropper Cu-weight Dropper bars Dropper bars Cu-weight Cu-total rating depth width dropper bars bars dropper connection connection dropper weight bar cross sect. length bars cross section length in m bar in kg in m in kg connection in kg Connection 800 A 600 mm front 2x20x10 14,2 25,28 1x40x10 0,19 0,68 25,96 main busbar 800 A 600 mm centre 2x20x10 14,2 25,28 1x40x10 0,17 0,61 25,89 rear 800 A 600 mm rear 2x20x10 14,2 25,28 1x40x10 0,16 0,57 25,85 dropper 800 A 800 mm front 2x20x10 14,2 25,28 1x40x10 0,39 1,39 26,67 bar 800 A 800 mm centre 2x20x10 14,2 25,28 1x40x10 0,37 1,32 26,6 800 A 800 mm rear 2x20x10 14,2 25,28 1x40x10 0,36 1,28 26, A 600 mm front 2x40x10 14,2 50,55 2x40x10 0,34 1,21 51, A 600 mm centre 2x40x10 14,2 50,55 2x40x10 0,31 1,1 51, A 600 mm rear 2x40x10 14,2 50,55 2x40x10 0,27 0,96 51, A 800 mm front 2x40x10 14,2 50,55 2x40x10 0,74 2,63 53, A 800 mm centre 2x40x10 14,2 50,55 2x40x10 0,71 2,53 53, A 800 mm rear 2x40x10 14,2 50,55 2x40x10 0,67 2,39 52, A 600 mm front 2x60x10 14,2 76,68 4x30x10 0,6 1,6 78, A 600 mm centre 2x60x10 14,2 76,68 4x30x10 0,53 1,42 78, A 600 mm rear 2x60x10 14,2 76,68 4x30x10 0,46 1,23 77, A 800 mm front 2x60x10 14,2 76,68 4x30x10 1,4 3,74 80, A 800 mm centre 2x60x10 14,2 76,68 4x30x10 1,33 3,55 80, A 800 mm rear 2x60x10 14,2 76,68 4x30x10 1,26 3,36 80,04 71

80 Calculation tables for copper weight XF Fixed sections (continued) Current Section Section Position Dropper Dropper Cu-weight Dropper bars Dropper bars Cu-weight Cu-total rating depth width dropper bars bars dropper connection connection dropper weight bar cross sect. length bars cross section length in m bars in kg in m in kg connection in kg SL outg. 800 A 600 mm 600 mm 40x10 1,44 5,13 2x50x10 4,3 19,14 24,27 section up 800 A 600 mm 800 mm 40x10 2,04 7,26 2x50x10 4,3 19,14 26,40 to 1600 A 800 A 600 mm 1000 mm 40x10 2,64 9,4 2x50x10 4,3 19,14 28,54 BBB bottom 800 A 800 mm 600 mm 40x10 1,44 5,13 2x50x10 5,5 24,48 29, A 800 mm 800 mm 40x10 2,04 7,26 2x50x10 5,5 24,48 31, A 800 mm 1000 mm 40x10 2,64 9,4 2x50x10 5,5 24,48 33, A 600 mm 600 mm 60x10 1,44 7,78 2x50x10 4,36 19,40 27, A 600 mm 800 mm 60x10 2,04 11,02 2x50x10 4,36 19,40 30, A 600 mm 1000 mm 60x10 2,64 14,26 2x50x10 4,36 19,40 33, A 800 mm 600 mm 60x10 1,44 7,78 2x50x10 5,56 24,74 32, A 800 mm 800 mm 60x10 2,04 11,02 2x50x10 5,56 24,74 35, A 800 mm 1000 mm 60x10 2,64 14,26 2x50x10 5,56 24,74 39, A 600 mm 600 mm 80x10 1,44 10,37 2x50x10 4,42 19,67 30, A 600 mm 800 mm 80x10 2,04 14,69 2x50x10 4,42 19,67 34, A 600 mm 1000 mm 80x10 2,64 19,01 2x50x10 4,42 19,67 38, A 800 mm 600 mm 80x10 1,44 10,37 2x50x10 5,62 25,01 35, A 800 mm 800 mm 80x10 2,04 14,69 2x50x10 5,62 25,01 39, A 800 mm 1000 mm 80x10 2,64 19,01 2x50x10 5,62 25,01 44, A 600 mm 600 mm 100x10 1,44 12,82 2x50x10 4,48 19,94 32, A 600 mm 800 mm 100x10 2,04 18,16 2x50x10 4,48 19,94 38, A 600 mm 1000 mm 100x10 2,64 23,5 2x50x10 4,48 19,94 43, A 800 mm 600 mm 100x10 1,44 12,82 2x50x10 5,68 25,28 38, A 800 mm 800 mm 100x10 2,04 18,16 2x50x10 5,68 25,28 43, A 800 mm 1000 mm 100x10 2,64 23,5 2x50x10 5,68 25,28 48,78 SL outg. 800 A 600 mm 600 mm 40x10 1,44 5,13 2x50x10 3,81 16,95 22,08 section up 800 A 600 mm 800 mm 40x10 2,04 7,26 2x50x10 3,81 16,95 24,21 to 1600 A 800 A 600 mm 1000 mm 40x10 2,64 9,4 2x50x10 3,81 16,95 26,35 BBB top 800 A 800 mm 600 mm 40x10 1,44 5,13 2x50x10 5,01 22,29 27, A 800 mm 800 mm 40x10 2,04 7,26 2x50x10 5,01 22,29 29, A 800 mm 1000 mm 40x10 2,64 9,4 2x50x10 5,01 22,29 31, A 600 mm 600 mm 60x10 1,44 7,78 2x50x10 3,86 17,18 24, A 600 mm 800 mm 60x10 2,04 11,02 2x50x10 3,86 17,18 28, A 600 mm 1000 mm 60x10 2,64 14,26 2x50x10 3,86 17,18 31, A 800 mm 600 mm 60x10 1,44 7,78 2x50x10 5,07 22,56 30, A 800 mm 800 mm 60x10 2,04 11,02 2x50x10 5,07 22,56 33, A 800 mm 1000 mm 60x10 2,64 14,26 2x50x10 5,07 22,56 36, A 600 mm 600 mm 80x10 1,44 10,37 2x50x10 3,93 17,49 27, A 600 mm 800 mm 80x10 2,04 14,69 2x50x10 3,93 17,49 32, A 600 mm 1000 mm 80x10 2,64 19,01 2x50x10 3,93 17,49 36, A 800 mm 600 mm 80x10 1,44 10,37 2x50x10 5,13 22,83 33, A 800 mm 800 mm 80x10 2,04 14,69 2x50x10 5,13 22,83 37, A 800 mm 1000 mm 80x10 2,64 19,01 2x50x10 5,13 22,83 41, A 600 mm 600 mm 100x10 1,44 12,82 2x50x10 3,99 17,76 30, A 600 mm 800 mm 100x10 2,04 18,16 2x50x10 3,99 17,76 35, A 600 mm 1000 mm 100x10 2,64 23,5 2x50x10 3,99 17,76 41, A 800 mm 600 mm 100x10 1,44 12,82 2x50x10 5,19 23,10 35, A 800 mm 800 mm 100x10 2,04 18,16 2x50x10 5,19 23,10 41, A 800 mm 1000 mm 100x10 2,64 23,5 2x50x10 5,19 23,10 46,60 SL-I outg A 600 mm 600 mm 2x40x10 1,18 4,2 2x40x10 4,09 14,56 18,76 section 1600 A 600 mm 800 mm 2x40x10 1,58 5,62 2x40x10 4,09 14,56 20, A 1600 A 600 mm 1000 mm 2x40x10 1,98 7,05 2x40x10 4,09 14,56 21,61 BBB bottom 1600 A 800 mm 600 mm 2x40x10 1,18 4,2 2x40x10 5,29 18,83 23, A 800 mm 800 mm 2x40x10 1,58 5,62 2x40x10 5,29 18,83 24, A 800 mm 1000 mm 2x40x10 1,98 7,05 2x40x10 5,29 18,83 25,88 72

81 Calculation tables for copper weight XF Fixed sections (continued) Current Section Section Position Dropper Dropper Cu-weight Dropper bars Dropper bars Cu-weight Cu-total rating depth width dropper bar bars bars dropper connection connection dropper weight cross sect. length bars cross section length in m bars in kg in m in kg connection in kg SL-I outg A 600 mm 600 mm 2x40x10 1,18 4,2 2x40x10 3,64 12,96 17,16 section 1600 A 600 mm 800 mm 2x40x10 1,58 5,62 2x40x10 3,64 12,96 18, A 1600 A 600 mm 1000 mm 2x40x10 1,98 7,05 2x40x10 3,64 12,96 20,01 BBB top 1600 A 800 mm 600 mm 2x40x10 1,18 4,2 2x40x10 4,84 17,23 21, A 800 mm 800 mm 2x40x10 1,58 5,62 2x40x10 4,84 17,23 22, A 800 mm 1000 mm 2x40x10 1,98 7,05 2x40x10 4,84 17,23 24,28 SL-I outg A 600 mm 600 mm 2x60x10 1,18 6,37 2x60x10 3,97 21,44 27,81 section 2000 A 600 mm 800 mm 2x60x10 1,58 8,53 2x60x10 3,97 21,44 29, A 2000 A 600 mm 1000 mm 2x60x10 1,98 10,69 2x60x10 3,97 21,44 32,13 BBB bottom 2000 A 800 mm 600 mm 2x60x10 1,18 6,37 2x60x10 5,17 27,92 34, A 800 mm 800 mm 2x60x10 1,58 8,53 2x60x10 5,17 27,92 36, A 800 mm 1000 mm 2x60x10 1,98 10,69 2x60x10 5,17 27,92 38,61 SL-I outg A 600 mm 600 mm 2x60x10 1,18 6,37 2x60x10 3,52 19,01 25,38 section 2000 A 600 mm 800 mm 2x60x10 1,58 8,53 2x60x10 3,52 19,01 27, A 2000 A 600 mm 1000 mm 2x60x10 1,98 10,69 2x60x10 3,52 19,01 29,7 BBB top 2000 A 800 mm 600 mm 2x60x10 1,18 6,37 2x60x10 4,72 25,49 31, A 800 mm 800 mm 2x60x10 1,58 8,53 2x60x10 4,72 25,49 34, A 800 mm 1000 mm 2x60x10 1,98 10,69 2x60x10 4,72 25,49 36,18 SL-I outg A 600 mm 600 mm 2x80x10 1,18 8,5 2x80x10 3,85 27,72 36,22 section 2500 A 600 mm 800 mm 2x80x10 1,58 11,38 2x80x10 3,85 27,72 39, A 2500 A 600 mm 1000 mm 2x80x10 1,98 14,26 2x80x10 3,85 27,72 41,98 BBB bottom 2500 A 800 mm 600 mm 2x80x10 1,18 8,5 2x80x10 5,05 36,36 44, A 800 mm 800 mm 2x80x10 1,58 11,38 2x80x10 5,05 36,36 47, A 800 mm 1000 mm 2x80x10 1,98 14,26 2x80x10 5,05 36,36 50,62 SL-I outg A 600 mm 600 mm 2x80x10 1,18 8,5 2x80x10 3,4 24,48 32,98 section 2500 A 600 mm 800 mm 2x80x10 1,58 11,38 2x80x10 3,4 24,48 35, A 2500 A 600 mm 1000 mm 2x80x10 1,98 14,26 2x80x10 3,4 24,48 38,74 BBB top 2500 A 800 mm 600 mm 2x80x10 1,18 8,5 2x80x10 4,6 33,12 41, A 800 mm 800 mm 2x80x10 1,58 11,38 2x80x10 4,6 33,12 44, A 800 mm 1000 mm 2x80x10 1,98 14,26 2x80x10 4,6 33,12 47,38 SL-I outg A 600 mm 600 mm 2x100x10 1,18 10,5 2x100x10 3,73 33,2 43,7 section 3200 A 600 mm 800 mm 2x100x10 1,58 14,06 2x100x10 3,73 33,2 47, A 3200 A 600 mm 1000 mm 2x100x10 1,98 17,62 2x100x10 3,73 33,2 50,82 BBB bottom 3200 A 800 mm 600 mm 2x100x10 1,18 10,5 2x100x10 4,93 43,88 54, A 800 mm 800 mm 2x100x10 1,58 14,06 2x100x10 4,93 43,88 57, A 800 mm 1000 mm 2x100x10 1,98 17,62 2x100x10 4,93 43,88 61,5 SL-I outg A 600 mm 600 mm 2x100x10 1,18 10,5 2x100x10 3,28 29,19 39,69 section 3200 A 600 mm 800 mm 2x100x10 1,58 14,06 2x100x10 3,28 29,19 43, A 3200 A 600 mm 1000 mm 2x100x10 1,98 17,62 2x100x10 3,28 29,19 46,81 BBB top 3200 A 800 mm 600 mm 2x100x10 1,18 10,5 2x100x10 4,48 39,87 50, A 800 mm 800 mm 2x100x10 1,58 14,06 2x100x10 4,48 39,87 53, A 800 mm 1000 mm 2x100x10 1,98 17,62 2x100x10 4,48 39,87 57,49 SL-I Trans A 600/ 600 mm Clamp 0,046 0,25 Connecting 0,092 0,49 0,74 port sepa- 800mm 800 mm 46x50x12 bracket ration 1000 mm 2x46x50x A 600/ 600 mm Clamp 0,046 0,25 Connecting 0,092 0,60 0,85 800mm 800 mm 46x50x12 bracket 1000 mm 2x46x60x A 600/ 600 mm Clamp 0,092 0,49 Connecting 0,092 0,79 1,28 800mm 800 mm 2x46x50x12 bracket 1000 mm 2x46x80x A 600/ 600 mm Clamp 0,092 0,49 Connecting 0,092 0,98 1,47 800mm 800 mm 2x46x50x12 bracket 1000 mm 2x46x100x12 73

82 Calculation tables for copper weight XR Removable plug-in design Current Section Section Dropper Cu-total weight in kg rating depth width bars incl. PE/PEN/N and all cross sect. connecting angles dropper bar Plug-in d A 600 mm 800/1000/1200 mm 1x100x10 109,3 Form 4b 1600 A 800 mm 800/1000/1200 mm 1x100x10 116,42 4-pol.+PE 1250 A 600 mm 800/1000/1200 mm 1x80x10 83, A 800 mm 800/1000/1200 mm 1x80x10 89, A 600 mm 800/1000/1200 mm 1x60x10 67, A 800 mm 800/1000/1200 mm 1x60x10 71, A 600 mm 800/1000/1200 mm 1x40x10 41, A 800 mm 800/1000/1200 mm 1x40x10 44,3754 Plug-in d A 600 mm 800/1000/1200 mm 1x100x10 72,9695 Form 4b 1600 A 800 mm 800/1000/1200 mm 1x100x10 80, pol.+PE 1250 A 600 mm 800/1000/1200 mm 1x80x10 57, A 800 mm 800/1000/1200 mm 1x80x10 63, A 600 mm 800/1000/1200 mm 1x60x10 44, A 800 mm 800/1000/1200 mm 1x60x10 48, A 600 mm 800/1000/1200 mm 1x40x10 28, A 800 mm 800/1000/1200 mm 1x40x10 31,2568 Plug-in d A 600 mm 800/1000/1200 mm 1x100x10 81,9875 Form 4b 1600 A 800 mm 800/1000/1200 mm 1x100x10 89, pol.+PEN 1250 A 600 mm 800/1000/1200 mm 1x80x10 63, A 800 mm 800/1000/1200 mm 1x80x10 69, A 600 mm 800/1000/1200 mm 1x60x10 50, A 800 mm 800/1000/1200 mm 1x60x10 54, A 600 mm 800/1000/1200 mm 1x40x10 31, A 800 mm 800/1000/1200 mm 1x40x10 34,2294 Plug-in d A 600 mm 800/1000/1200 mm 1x100x10 110,758 Form 2b 1600 A 800 mm 800/1000/1200 mm 1x100x10 117,878 4-pol.+PE 1250 A 600 mm 800/1000/1200 mm 1x80x10 84, A 800 mm 800/1000/1200 mm 1x80x10 90, A 600 mm 800/1000/1200 mm 1x60x10 68, A 800 mm 800/1000/1200 mm 1x60x10 72, A 600 mm 800/1000/1200 mm 1x40x10 42, A 800 mm 800/1000/1200 mm 1x40x10 44,856 Plug-in d A 600 mm 800/1000/1200 mm 1x100x10 73,4555 Form 2b 1600 A 800 mm 800/1000/1200 mm 1x100x10 80, pol.+PE 1250 A 600 mm 800/1000/1200 mm 1x80x10 57, A 800 mm 800/1000/1200 mm 1x80x10 63, A 600 mm 800/1000/1200 mm 1x60x10 44, A 800 mm 800/1000/1200 mm 1x60x10 49, A 600 mm 800/1000/1200 mm 1x40x10 28, A 800 mm 800/1000/1200 mm 1x40x10 31,417 Plug-in d A 600 mm 800/1000/1200 mm 1x100x10 82,9595 Form 2b 1600 A 800 mm 800/1000/1200 mm 1x100x10 90, pol.+PEN 1250 A 600 mm 800/1000/1200 mm 1x80x10 63, A 800 mm 800/1000/1200 mm 1x80x10 69, A 600 mm 800/1000/1200 mm 1x60x10 51, A 800 mm 800/1000/1200 mm 1x60x10 55, A 600 mm 800/1000/1200 mm 1x40x10 31, A 800 mm 800/1000/1200 mm 1x40x10 34,

83 Calculation tables for copper weight XR Removable plug-in design (continued) Current Section Section Dropper Cu-total weight in kg rating depth width bars incl. PE/PEN/N and all cross sect. connection angles dropper bar PIFT A 600 mm 1000/1200mm 1x100x10 73,188 Load dis A 800 mm 1000/1200mm 1x100x10 79,608 connector 1250 A 600 mm 1000/1200mm 1x80x10 55,9256 with fuse 1250 A 800 mm 1000/1200mm 1x80x10 60,9576 (horizontal) 1000 A 600 mm 1000/1200mm 1x60x10 45, A 800 mm 1000/1200mm 1x60x10 49, A 600 mm 1000/1200mm 1x40x10 27, A 800 mm 1000/1200mm 1x40x10 30,2244 PIFT A 600 mm 1000 mm 1x100x10 38,359 Load dis A 600 mm 800 mm 1x100x10 33,019 connector 1600 A 600 mm 600 mm 1x100x10 27,679 with fuse 1250 A 600 mm 1000 mm 1x80x10 31,032 (vertical) 1250 A 600 mm 800 mm 1x80x10 26, A 600 mm 600 mm 1x80x10 22, A 600 mm 1000 mm 1x60x10 23, A 600 mm 800 mm 1x60x10 20, A 600 mm 600 mm 1x60x10 16, A 600 mm 1000 mm 1x40x10 15, A 600 mm 800 mm 1x40x10 13, A 600 mm 600 mm 1x40x10 11, A 800 mm 1000 mm 1x100x10 43, A 800 mm 800 mm 1x100x10 38, A 800 mm 600 mm 1x100x10 33, A 800 mm 1000 mm 1x80x10 35, A 800 mm 800 mm 1x80x10 31, A 800 mm 600 mm 1x80x10 26, A 800 mm 1000 mm 1x60x10 26, A 800 mm 800 mm 1x60x10 23, A 800 mm 600 mm 1x60x10 20, A 800 mm 1000 mm 1x40x10 17, A 800 mm 800 mm 1x40x10 15, A 800 mm 600 mm 1x40x10 13,

84 Calculation tables for copper weight XW Drawer design Main busbar - Dropper bar Current Section 3-pole 4-pole Cu-Dimension Cu-total Cu-weight Cu-total rating depth dropper length dropper weight bars dropper bars incl. all bars in kg connection in m pieces in kg Main bus A 600 mm X 2x40x10 11,4 40,584 58,6836 bar - top 2000 A 600 mm X 2x40x10 15,2 54,112 74, A 600 mm X 1x40x10 5,7 20,292 31, A 600 mm X 1x40x10 7,6 27,056 39, A 800 mm X 2x40x10 11,4 40,584 60, A 800 mm X 2x40x10 15,2 54,112 76, A 800 mm X 1x40x10 5,7 20,292 32, A 800 mm X 1x40x10 7,6 27,056 41,576 Main bus A 600 mm X 2x40x10 11,4 40,584 58,6836 bar A 600 mm X 2x40x10 15,2 54,112 74,6352 bottom 1000 A 600 mm X 1x40x10 5,7 20,292 31, A 600 mm X 1x40x10 7,6 27,056 39, A 800 mm X 2x40x10 11,4 40,584 60, A 800 mm X 2x40x10 15,2 54,112 76, A 800 mm X 1x40x10 5,7 20,292 32, A 800 mm X 1x40x10 7,6 27,056 40,416 Current Section Cu-Dimension Cu-length Cu-weight Cu-weight rating depth N-conductor N-conductor N-conductor N-conductor dropper connection connection in connection connection area bar area area in m area in kg incl. all connection angles in kg N-bar 2000 A 600 mm 40x10 1,65 5,87 8,49 in connect A 800 mm 40x10 1,65 5,87 9,2 area 1000 A 600 mm 30x10 1,65 4,41 6, A 800 mm 30x10 1,65 4,41 7 Current Section Cu-Dimension Cu-length Cu-weight Cu-total weight rating depth PE-conductor PE-conduct. PE-conductor N-conductor dropper connection connection connection incl. connection pieces bar area area in m area in kg in kg PE-bar 2000 A 600 mm 40x10 1,67 5,95 8,26 in connect A 800 mm 40x10 1,67 5,95 8,97 area 1000 A 600 mm 30x10 1,67 4,46 6, A 800 mm 30x10 1,67 4,46 6,7 76

85 Calculation tables for copper weight Drawer Type Rated Degree of Cu-incoming Cu-incoming Cu-outgoing Cu-length Cu-weight Assembly short-circuit protection bars bars bars outgoing in kg instruction strength dimension length dimension bars in m in m Drawer height 450 mm Direct starter DOL kw 50 ka IP31 30x5 2,21 2, Direct starter DOL kw 80 ka IP31 30x5 2,21 2, Direct starter DOL 110 kw 50 ka IP31 20x5 4,47 3, Direct starter DOL 110 kw 80 ka IP31 20x5 4,47 3, Direct starter DOL 110 kw 50 ka IP55 30x5 2,21 2, Direct starter DOL 110 kw 80 ka IP55 30x5 2,21 2, Direct starter DOL 90 kw 50 ka IP55 20x5 4,47 3, Direct starter DOL 90 kw 80 ka IP55 20x5 4,47 3, Reverse starter FR kw 50 ka IP31 20x5 4,9 4, Reverse starter FR kw 80 ka IP31 20x5 4,9 4, Reverse starter FR 90 kw 50 ka IP55 20x5 4,9 4, Reverse starter FR 90 kw 80 ka IP55 20x5 4,9 4, Outgoing power unit FE3P 400 A 50 ka IP31 30x5 2,31 3, Outgoing power unit FE3P 400 A 80 ka IP31 30x5 2,31 3, Outgoing power unit FE3P 400 A 50 ka IP55 30x5 2,31 3, Outgoing power unit FE3P 400 A 80 ka IP55 30x5 2,31 3, Outgoing power unit FE4P 400 A 50 ka IP31 30x5 3,18 4, Outgoing power unit FE4P 400 A 80 ka IP31 30x5 3,18 4, Outgoing power unit FE4P 400 A 50 ka IP55 30x5 3,18 4, Outgoing power unit FE4P 400 A 80 ka IP55 30x5 3,18 4, Outgoing power unit w. contactor FC3P 400 A 50 ka IP31 30x5 2,15 2, Outgoing power unit w. contactor FC3P 400 A 80 ka IP31 30x5 2,15 2, Outgoing power unit w. contactor FC3P 400 A 50 ka IP55 30x5 2,15 2, Outgoing power unit w. contactor FC3P 400 A 80 ka IP55 30x5 2,15 2, Outgoing power unit w. contactor FC4P 400 A 50 ka IP31 30x5 2,91 3, Outgoing power unit w. contactor FC4P 400 A 80 ka IP31 30x5 2,91 3, Outgoing power unit w. contactor FC4P 400 A 50 ka IP55 30x5 2,91 3, Outgoing power unit w. contactor FC4P 400 A 80 ka IP55 30x5 2,91 3, Fixed module Incoming unit 3-polig 50 ka / 80 ka IP31/IP55 30/40x5 1,09/0,34 1,91 BA 606 Incoming unit 3-polig 50 ka / 80 ka IP31/IP55 30/40x10 1,03/0,34 3,96 BA 606 Incoming unit 4-polig 50 ka / 80 ka IP31/IP55 30/40x10 1,5/0,49 5,75 BA 606 Fixed module 600 mm Direct starter DOL kw 50 ka / 80 ka IP31/IP55 30/40x10 1,03/0,34 30x10 1,16 7,06 BA 606 Direct starter DOL 250 kw 50 ka / 80 ka IP31 30/40x10 1,03/0,34 30x10 1,15 7,03 BA 606 Outgoing p. unit w.contactor FC3P 630 A 50 ka / 80 ka IP31/IP55 30/40x10 1,03/0,34 30x10 1,15 7,03 BA 606 Outgoing p. unit w.contactor FC4P 630 A 50 ka / 80 ka IP31/IP55 30/40x10 1,5/0,49 30x10 1,56 9,92 BA 606 Outgoing power unit FE3P 630 A 50 ka / 80 ka IP31/IP55 30/40x10 1,03/0,34 30x10 1,36 7,59 BA 606 Outgoing power unit FE4P 630 A 50 ka / 80 ka IP31/IP55 30/40x10 1,5/0,49 30x10 1,64 10,13 BA 606 Reverse starter FR kW 50 ka / 80 ka IP31 30/40x5 1,09/0,34 30x5 3,68 6,82 BA 606 Reverse starter FR 110kW 50 ka / 80 ka IP55 30x5 3,68 4,91 BA 606 Star Delta SD kw 50 ka / 80 ka IP55 30/40x5 1,09/0,34 20x5 3,58 5,1 BA 606 Star Delta SD kw 50 ka / 80 ka IP31/IP55 30/40x10 1,03/0,34 30x5 3,76 8,98 BA 606 Star Delta SD 110 kw 50 ka / 80 ka IP55 20x5 3,58 3,19 BA 606 Fixed module 750 mm Reverse starter FR 200kW 50 ka / 80 ka IP31 30/40x10 1,03/0,34 30x10 5,27 14,07 BA 606 Reverse starter FR kW 50 ka / 80 ka IP55 30/40x10 1,03/0,34 30x10 5,27 14,07 BA 606 Reverse starter FR 250kW 50 ka / 80 ka IP31 30/40x10 1,03/0,34 30x10 5,26 14,04 BA

86 Calculation tables for copper weight Main busbar 1600A 1600A 2000A 2000A 2500A 2500A 3200A 3200A 4000A 4000A 5000A 5000A 2x40x10 2x40x10+N 2x60x10 2x60x10+N 2x80x10 2x80x10+N 3x80x10 3x80x10+N 3x80x10 3x80x10+N 6x80x10 6x80x10+N 1x40x10 PE 1x40x10 PE 1x60x10 PE 1x60x10 PE 1x80x10 PE 1x80x10 PE 2x60x10 PE 2x60x10 PE 2x80x10 PE 2x80x10 PE 2x100x10 PE 2x100x10 PE Section w ,85kg 12,66kg 14,94kg 19,20kg 19,91kg 25,60kg 29,87kg 38,4kg 31,29kg 39,82kg 58,23kg 75,29kg Section w ,21kg 18,27kg 21,55kg 27,71kg 28,73kg 36,94kg 43,1kg 55,41kg 45,15kg 57,46kg 84,02kg 108,65kg Section w ,19kg 24,68kg 29,11kg 37,43kg 38,81kg 49,90kg 58,22kg 74,85kg 60,99kg 77,62kg 113, ,77kg Section w ,44kg 26,28kg 30,99kg 39,83kg 41,33kg 53,14kg 62,00kg 79,71kg 64,95kg 82,66kg 120,87kg 156,30kg Section w ,18kg 31,08kg 36,67kg 47,14kg 48,89kg 62,86kg 73,34kg 94,29kg 76,83kg 97,78kg 142,98kg 184,89kg Section w ,67kg 34,28kg 40,45kg 52,01kg 53,93kg 69,33kg 80,89kg 104,01kg 84,75kg 107,86kg 157,72kg 203,95kg Section w ,16kg 37,49kg 44,23kg 56,87kg 58,97kg 75,82kg 88,46kg 113,73kg 92,66kg 117,94kg 172,46kg 223,01kg Section w ,90kg 42,30kg 49,89kg 46,16kg 66,53kg 85,54kg 99,80kg 128,31kg 104,55kg 133,06kg 194,57kg 251,60kg 78

87 Weight table for xenergy cabinets (basic versions) The weights specified apply to cabinets completely filled with individually selected modules, however, they do not include the devices nor the wiring/copper elements. The weights specified are general guideline values only. Please note that the weights will vary depending on the different versions. Section depth 600mm Net weight in kg Section depth 800mm Net weight in kg Power section (1) 142, ,071 Width 400mm Power section (2) 137, ,567 Width 600mm Power section (3) 150, ,253 Width 800mm Fixed - Outgoing section (1) 236, ,607 Form 4/Width1000mm Fixed - Outgoing section (2) 266, ,897 Form 4/Width 1200mm Box Solution Outgoing section (1) 239, ,637 Width 1000mm Box Solution Outgoing section (2) 269, ,927 Width 1200mm SL section (vertical mounting) (1) 127, ,717 Width 600mm SL section (vertical mounting) (2) 157, ,553 Width 800mm SL section (vertical mounting) (3) 181, ,657 Width 1000mm SL-I section (vertical mounting) (1) 135, ,417 Width 600mm SL-I section (vertical mounting) (2) 165, ,253 Width 800mm SL-I section (vertical mounting) (3) 189, ,357 Width 1000mm Fixed - Outgoing section (3) 156, ,507 Form 2/ Width 1000mm Fixed - Outgoing section (4) 220, ,568 Form 2/ Width 1200mm Plug-in design section (1) 271, ,153 Form 4 Width 1000mm Plug-in design section (2) 275, ,354 Form 4 - Width 1200mm Plug-in design section (4) 247, ,453 Form 2 - Width 1000mm Plug-in design section (5) 279, ,554 Form 2 - Width 1200mm Section for load disconnectors with fuses (horizontal mounting) (1) 166, ,433 Width 1000mm Section for load disconnectors with fuses (horizontal mounting) (2) 195, ,534 Width 1200mm Section for load disconnectors with fuses (vertical mounting) (1) 130, ,202 Width 600mm Section for load disconnectors with fuses (vertical mounting) (2) 160, ,403 Width 800mm Section for load disconnectors with fuses (vertical mounting) (3) 185, ,003 Width 1000mm Outgoing section (drawer-type) (1) 335, ,710 Width 1000mm Outgoing section (drawer-type) (2) 360, ,860 Width 1200mm Section for general equipment with mounting plate as high as the section 112, ,440 Width 425mm Section for general equipment with mounting plate as high as the section 134, ,800 Width 600mm Section for general equipment with mounting plate as high as the section 174, ,900 Width 800mm Section for general equipment with mounting plate as high as the section 208, ,350 Width 1000mm Section for general equipment with mounting plate as high as the section 233, ,700 Width 1200mm 79

88 Eaton Partner program The key to your success with xenergy switchboard systems is the Eaton Partner program. Joining the program is well worth it: Not only will you receive a wealth of insider information, you will also be the first to get informed about facts and innovations regarding xenergy. A few seconds after you register under you will become an xenergy Partner Net will welcome you personally and all the benefits of the Eaton Partner program will instantly be available to you. For more information visit us at Benefits Listing as a Licensed Partner on the Eaton website Access to BAs, AWAs (building and assembly instructions), Configurator, certificates and technical data sheets Continuously up-dated product information Software downloads Installation instructions Information material for your customers, such as catalogues and flyers Certificates of conformity and guidelines regarding IEC standards Eaton s Electrical Sector is a global leader in power distribution, power quality, control and automation, and monitoring products. When combined with Eaton s full-scale engineering services, these products provide customer-driven PowerChain solutions to serve the power system needs of the data center, industrial, institutional, public sector, utility, commercial, residential, IT, mission critical, alternative energy and OEM markets worldwide. PowerChain solutions help enterprises achieve sustainable and competitive advantages through proactive management of the power system as a strategic, integrated asset throughout its life cycle, resulting in enhanced safety, greater reliability and energy efficiency. For more information, visit Published by: Eaton GmbH Scheydgasse Vienna 2011 by Eaton GmbH, Austria Subject to technical modifications. No responsibility is taken for misprints or errata. Printed in Austria (06/11) Graphic design: SRA, Werbeweber, Schrems Print: Druckerei Rabl, Schrems PU Z-EN Article No The products presented are part of the comprehensive Eaton offer. For more information, please contact your Eaton consultant.