Steam output 0.3 to 3.0 t/h Operating Pressure 10 to 16 bar
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1 DATASHEET PSB SERIES Steam output 0.3 to 3.0 t/h Operating Pressure 10 to 16 bar Oil / Gas / HFO Fired Steam Boiler Three pass reverse flame steam boiler Without Economiser Maximum Permissible operating pressure up to 16 bar (Higher pressures available on request) DSEN002-02
2 PSB Series Steam Boiler (with optional equipment shown) Page 2 PSB Series Steam Boiler
3 Features at a glance Fire tube three pass reverse flame horizontal packaged boiler, of welded construction Manufactured according to EN12953, compliance with Pressure Equipment Directive (97/23/EU) Symmetrical design of heated surfaces, even stress distribution, long service life Low stress thermal design Compact external dimensions Generous heated surfaces leading to higher boiler efficiency even without the use of economizer Large steam space Easy maintenance and inspection via hinged doors and manholes Stainless steel flue gas retarders Reputable and worldwide accepted safety equipment Wide selection of optional extras High degree of automation and integration into SCADA systems through available PLC units Range Series Description Steam production t/h Operating pressure bar PSB Three pass reverse flame steam boiler 0,1 3, SW Three pass semi-wet back steam boiler 0,8 2, P Three pass wet back steam boiler 3,0 20, QB Once-through coil steam generator 0,5 3, PSB Series Steam Boiler Page 3
4 Specifications (without Economiser) Type Output Medium Saturated Steam Steam Output 102 ο C) t/h kw Combustion Output 1 kw Conformity to Directives CE0038 according to Pressure Equipment Directive Boiler 10 barg % Flue gas resistance mbar Fuel Consumption 2 -Diesel Kg/h Natural Gas Nm 3 /h HFO Kg/h Flue gas volume -Diesel Nm 3 /h Natural Gas Nm 3 /h HFO Nm 3 /h Data Steam Volume m Steam surface area at NWL 3 m Water Volume at NWL 4 m Water Volume Flooded m Flue gas Volume m To Flue connection Furnace Loading KW/m 2 KW/m Insulation mm Steam Connection (DN) 10 bar PN bar PN bar PN Safety Valve Connection (DN) 10 bar PN16 25/40 25/40 25/40 25/40 25/40 25/40 25/40 32/50 32/50 32/ bar PN25 25/40 25/40 25/40 25/40 25/40 25/40 25/40 25/40 25/40 25/40 16 bar PN40 25/40 25/40 25/40 25/40 25/40 25/40 25/40 25/40 25/40 32/50 Feed Water Connection (DN) 10 bar PN bar PN bar PN Blowdown (DN) PN Combustion output varies according to burner and fuel used 2 Values for calculating fuel consumption are assumed for Diesel 11,86 kwh/kg, Nat.Gas 10,0 kwh/nm 3 /h, HFO 11,16 kwh/kg. 3 Normal Water Level 4 Normal Water Level Page 4 PSB Series Steam Boiler
5 Dimensions and Weights (without Economiser ) C1. Burner C2. Safety probe C3. Level probe C4. Pressurestats C5. Pressure gauge C6. Level indicator C7. Steam stop valve C8. Safety valve C9. Flue gas Thermometer C10. Electrical panel C11. Feedwater pumps C12. Feedwater pressure gauge C13. Feedwater stop valve C14. Feedwater check valve C15. Feedwater pump stop valve C16. Feedwater pump check valve C17. Feedwater pump filter C18. Blowdown valve C19. Time operated blowdown N1. Flame observation port N2. Inspection manhole N3. Lifting lug N4. Flue gas duct connection N5. Cleaning handhole N6. Gas side handhole Type General Dimensions Length (L1) mm Width with equipment (W1) mm Width without equipment (W3) mm Height (H1) mm Transport Weight 5 ( with equipment, without burner ) 10 bar t bar t bar t Flue gas connection Diameter (N4) mm Access doors Gas side (N6) 100x150mm Steam space (N2) Manhole (420*320mm) Mudhole (N5) Handhole (150x100mm) Base Frame Length (L2) mm Width (W2) mm Transport weight may differ from the indicated PSB Series Steam Boiler Page 5
6 Designation Type selection. Series Size (Steam Capacity in kg/h) Operating Pressure PSB = 10.0 bar PSB = 12.5 bar = 16.0 bar **** (On request) Standard delivery - Steam boiler manufactured according to EN with CE mark complying to PED, with all necessary flanged connections, burner plate, working platform with ladder, strong insulation with aluminum cladding, lifting lugs - Equipment placed at right hand side - Flue gas connector - Water level indicator - Pressure gauge - Control panel - Automatic water level control - 1 st water Low level alarm - 2 nd water Low level alarm - Temperature gauge for flue gas - Pressure control - Max Pressure control with reset - Steam stop valve - Safety valve - Blow down valve - Gas retarders ( turbulators ) - One water pump with isolation valve, non return valve, pressure gauge - Technical Documentation in English Optional Extras PROODOS INDUSTRIAL BOILERS offers a wide range of optional equipment for the PSB Series boilers. Find below the available options, offering energy saving modules, extra safety and compliance to regulations. - Flue gas economizer - Burner for any fuel - Flue gas chimney - Programmable Logical Controller (PLC) - Equipment for TRD h/72h - TDS system - Automatic blowdown valve - High water alarm - 2 nd feed pump module - Heat recovery modules - Air preheater module For more details and specifications please contact your Local Agent. Page 6 PSB Series Steam Boiler
7 Recommended installation A1. Flue gas duct connection A2. Working Platform A3. Pressure Vessel A4. Steam Boiler A5. Burner A6. Front Door Opening B1. Rear Space B2. Equipment Side Space B3. Door opening B4. Tube cleaning / Removal B5. Non Operational side Type (B1) - minimum mm (B2) - minimum mm (B3) mm (B4) mm (B5) - minimum mm Installation should follow and comply with local regulations and restrictions. Always contact your Local Authority for approval. The dimensions indicated are the minimum required in order to allow proper maintenance and daily operation. Careful consideration must be given to ventilation where minimum volumes of non-contaminated air should be provided for proper operation. Minimum water characteristics For long lasting steam boiler operation PROODOS recommends that water level characteristics are according to EN and should always be followed and maintained throughout operation. Always consult a water specialist for professional advice. PSB Series Steam Boiler Page 7
8 Warranty All PROODOS steam boilers are granted with a 18 months FoB factory warranty, in which period all pressure parts found defected (in workmanship or materials) will be repaired free of charge. Note that the steam boiler should be operated, maintained and serviced according to Operator s Manual of Operation. Warranty does not cover damages caused by bad water conditions, rust, improper use, or electrical faults. Certain exclusions apply Burner selection When selecting appropriate burner, the designer should select appropriate firing rate according to specific rated output and pressure drop in the boiler. Always consult burner s manufacturer data sheets. Selected burners must always comply to appropriate directives and standards. For Oil burners EN267 should be used, for gas EN676 and CE certified acc. to 90/396/EU. Always consult our Technical Department prior to final decision. DSEN PROODOS INDUSTRIAL BOILERS LTD Kalohori Industrial Area PO BOX 1054, Thessaloniki, Greece Telephone Fax info@proodosboilers.com Web Page 8 PSB Series Steam Boiler
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