Graphic Symbol 100 L 140 G25. R -M V 4 4 G P E. Perm.* 2 Magnet. Differential Pressure P. Connection. R: BSP.F Thd. O: Not Fitted.
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1 ollowing are the Accessories used in the Hydraulic Systems iller Breather Model Code Method of Representation: According to Model Code in the above table. Suction Strainer Model Code SS 15 evel Gauge iltration Ratings µm Mounting Thread Size BSP. Nominal low Rating /min. ½ 15 SS 30 ¾ 30 SS SS 125 1½ 125 (150 Mesh) SS SS 340 2½ 340 SS Method of Representation: According to Model Code in the above table. Model Code iltration Ratings µm Pitch between Bolt Center Inches Options G G G G2 05T 5 With thermometer Method of Representation: According to Model Code in the above table. Rated Air low /min. B 250 TT B 700 TT B 700 SM With Thermometer ACCSSORIS Accessories IC iller Breather Suction Strainer evel Gauge 1
2 ine ilter Parameter Series Max. Oper low Rate /min. 6 ~ ~ ~ 460 Degree of iltration 1 ~ 100 1~100 1~100 (µm) Indicator Method of Representation: According to Model Code in the table below G25. R -M V 4 4 G P Nominal Mounting low : ine ilter for Installation in lines : Manifold Mounting Based on Nominal Through-put /min. with G25 element at 30mm 2 /s] 10, 18, 32, 56, 90, 140, 225, 360, 460 Materials Cleanable Disposable G ilter lement iltration µm 100, 60 40, 25, 10 M 10, 5 P 25, 10,5 K 25, 10 H 20, 10 6, 3, 1 Differential P.... : 30 (Standard) 1: 60 2: 160 3: 330 R: BSP. Thd. R1: * 1 3/8 BSP. Thd. : lange G: With Mating flange Perm.* 2 Magnet O: Not itted M: itted Bypass Valve O: Not itted V: itted O: Not itted 1: Optical 4: Opt.- lectrical Switchover type P.D. Indicators 1: Opp. Press : Opp. Press : Opp. Press. 6 G: With Plug G: Opp. Press. 4.2 Seals P: Perbunan V: Viton : thylene Propylene T: Teflon N: Neopne Additional Details D: Chem. Nickel coating VA: All s/s Construction : Air Vent * 1: Applicable only for 166. * 2: Ring magnets are free of non-ferrous metal. Rod magnets can be fitted with non-ferrous spacers. Return ine ilter (.g.: Tank Top Type) low Model Code Rating /min. R-04-*-TT-VI 40 iltration Rating (µm) Nominal low Rating /min. ½ R-06-*-TT-VI ¾ R-08-*-TT-VI 150 & 1 R-10-*-TT-VI ¼ R-12-*-TT-VI 275 1½ * Mark shows iltration Rating. Method of Representation: According to Model Code in the above table. 2 ine ilter Return ine ilter
3 Gauge Type of Mounting Dial size mm Range Thread Size ace mounting Back ntry (B) φ 63 0 ~ 6 to 0 ~ /4 BSP. φ 100 3/8 BSP. Surface mounting Bottom ntry (SB) φ 150 1/2 NPT Accuracy : ± 1% of full scale Deflection Method of Representation: Dial Size- Range Type of Mounting -Glycerine filled (Option) Temperature Gauge Type of Mounting Dial size mm Temp. Range 0 C Thread Size BSP. ace mounting Back ntry (B) Surface mounting Bottom ntry (SB) φ100 φ 150 φ ~ 120 1/2 3/4 Accuracy : ± 1% of full scale Deflection Method of Representation: Dial Size- Temperature Range Type of Mounting Gauge Isolator Multi Number of Stations Single Model Code GI-01 5 Stations GI-05 6 Stations GI-06 Max. 352 Port : ¼ BSP. Thd. Method of Representation: According to Model Code in the above table. Accessories Gauge Temperature Gauge Gauge Isolator 3
4 Pulsation Dampener Model Code Port Size Outlet BSP. Inlet N P T Max. Working UPD 150 ¼ ¼ 150 UPD 250 ½ ¼ 3/8 ¼ 250 Method of Representation: Model Code Outlet Port x Inlet Port Drive Coupling Model Code Horse Power Dimensions in mm Coupling Capacity at Bore size Size Type 1500 r/min Min. Max. OD Method of Representation: According to Model Code in the above table. Oil Coolers Water type Oil Cooler Model Code Oil low /min. Heat Dissipation (kcal/hr) Cooling Water /min. Pipe Outer Dia. mm Oil Water SHT , SHT , SHT , SHT , SHT , SHT , Oil Inlet Temperature : 60 0 C; Cooling Water Inlet Temperature : 32 0 C. Oil Outlet Temperature : 50 0 C; Oil side Drop: 1. * Viscosity of Oil: 45 cst. At 40 0 C. Method of Representation: According to Model Code in the above table. 4 Pulsation Dampener Drive Coupling Oil Cooler
5 Air Blast Type Oil Cooler Inlet and Outlet Heat Model Pipe an Dia. Dissipation Code Size Between Centers Inches (kcal/hr) BSP. Inches DK20 2,000 ¾ 5 12 DK35 3,500 ¾ 5 16 DK50 5,000 ¾ 5 16 DK70 7, DK90 9, Oil Inlet Temperature : 60 0 C; Cooling Water Inlet Temperature : 32 0 C. Oil Outlet Temperature : 50 0 C; Oil side Drop: 1. A * Viscosity of Oil: 45 cst. At 40 0 C. Accessories Oil Cooler 5
6 Air Bleed Valves General Information This valve is designed to use when a pump starts to bleed off the air which is enclosed in a suction line or another lines in the system. Model Numbers Max. Operating Model Number Designation Reseating Cracking low Rate to Reseating /min. Range of Usage to Pump Output low /min. ST to ST Over 75 ST Series Number ST1004: Air Bleed Valve low Rate to Reseating 5: 5 /min. 10: 10 /min. Design Number Hydraulic luids Type of Hydraulic luids Design Standard Approx. Mass Kg. 0.2 Instructions When this valve is used to bleed off the air for pump start, connect inlet port of the valve adjacent as much as possible to the discharge port of the pump. or the purpose of removing the air in the line, install the air bleed valve at the highest point in the overall circuit. In either case, outlet port of the valve must be connected to the tank line and it should be extended under the oil level in the reservoir. Petroleum Base Oil Use R&O (Rust and Oxidation inhibitor) type oils or anti-ware type oils (equivalent to ISO VG-32 & 46). Synthetic luids. Use Phosphate ester type fluids or polyol ester type fluids. Water Containing luids Use water glycol type fluids or water in oil emulsion type fluids. Other Special luids... Consult factory for information. Recommended viscosity and Oil Temperatures Viscosity ranging between 15 and 400 cst Oil temperatures between 15 and C Use hydraulic fluids which satisfy the recommended viscosity and oil temperature given above. iltration Recommended 25 microns or less. ST Dimensions mm Model Numbers A Thd. B C ST /8 BSP C Outlet Port "A" Thd. B ST Inlet Port "A" Thd. DIMNSIONS IN MIIMTRS 6 Air Bleed Valve
7 3 Series Pipe lange Kits Max. Operating. 250 Model Number Designation W B N -11 Material of Seal None: Standard NBR (Buna N) Seal : PM (Viton) Seal (or Synthetic luids) Series Number 3 lange Size 03W, 03, 06V 06W, 06, 10W 10, 16W, 16 24W, 24 03W, 03, 06V, 06W,06, 10W, 10,16W, 16, 24W,24 Type of Pipe B: Threaded A: Pipe Socket Welding C: Block Type & Bolts None: With and Mounting Bolts N: No and Mounting Bolts Design Number 11 Design * Standards None: Japanese Standard JIS 80: uropean Design Standard 80: uropean Design Standard * Different design standard available as shown below. Select suitable design standard to your requirement. Type of Pipe Design Standard Pipe Thread Mounting Bolts (Socket Head Cap Screw) Japanese Standard JIS Rc Metric Thd. or Threaded uropean Design Standard BSP. Metric Thd. N. American Design Standard NPT Unified Thd. or Pipe Socket Welding Japanese Standard JIS Rc Metric Thd. Accessories 3 Series Pipe lange Kits 7
8 Threaded Japanese Standard JIS & N. American Design Standard 3- -B -11/1190 "H" Dia. x Thru. 4 Places "D" Sq. Socket Head Cap Screw (4 Places) "C" Thd. P "J" Dia. "H" Dia. x Thru. 4 Places "D" Sq mm ( IN.) "" Dia. Socket Head Cap Screw (4 Places) uropean Design Standard 3- -B K "C" Thd. P Piping Size: 03W to 10 "J" Dia. K "C" Thd. P Piping Size: 16W to 24 "J" Dia. "N" Dia. Max. Customer s Mounting Surface Surface should have a good machined finish. Piping Dimensions mm Kit Numbers Size "C" Thd. D H J K N P 3-03W-B -11 Rc 1/ W-B /4 BSP Socket Head Cap Screw M10x35g. 3-03W-B /4 NPT /8-16UNCx1-1/2 g SO-NB-G B -11 Rc 3/ M10x35g B /8 BSP B /8 NPT /8-16UNCx1-1/2g. 3-06V-B -11 Rc 3/ W-B -11 Rc 1/ M10x35g W-B /2 BSP W-B /2 NPT SO-NB-G30 3/8-16UNCx1-1/2g B -11 Rc 3/ M10x40g B /4 BSP B /4 NPT /8-16UNCx1-3/4g. 3-10W-B -11 Rc M12x45g. 3-10W-B BSP W-B NPT /2-13UNCx1-3/4g SO-NB-G B -11 Rc 1/ M12x50g B /4 BSP B /4 NPT /2-13UNCx2g. 3-16W-B -11 Rc 1 1/ M16x60g. 3-16W-B /2 BSP W-B /2 NPT /8-11UNCx2-1/2g SO-NB-G B -11 Rc M16x60g B BSP B NPT /8-11UNCx2-1/2g. 3-24W-B -11 Rc 2-1/ M22x80g. 3-24W-B /2 BSP W-B /2 NPT /8-9UNCx3-1/4g SO-NB-G B -11 Rc M22x80g B BSP B NPT /8-9UNCx3-1/4g. * Approx. Mass is the value including socket Head Cap Screw (4 Places). Approx. Mass Kg Series Pipe lange Kits
9 Pipe Socket Welding 3- -A -11 "H" Dia. x Thru. 4 Places "D" Sq. "K" Dia. Socket Head Cap Screw (4 places) P Surface should have a good machined finish. "N" Dia. Max. "J" Dia. 3- -C -11 P Kit numbers Piping Size Dimensions mm D H J K N P 3-03W / / V / W / / W / W / W / Socket Head Cap Screw Approx.* Mass Kg. SO-NB-G25 M10 x 35g. 0.5 SO-NB-G30 M10 x 35g. 0.8 SO-NB-G40 M12 x 45g. 1.4 SO-NB-G60 M16 x 60g. 2.7 SO-NB-G85 M22 x 80g. 5.8 Accessories 3 Series Pipe lange Kits 9
10 5 Series Pipe lange Kits This flange mounting surface measurements is based upon SA 4 Bolt Spring lange (Standard Series). Max. Operating Maximum operating pressure varies with the type of pipe connection or flange size. Refer to the applicable installation drawing. Model Number Designation A -10 Series Design Material of seal lange Size Type of Pipe Design Standard * Number Number None: Standard NBR (Buna N) Seal : PM (Viton) Seal (or Synthetic luids) 5 04W, 04, 06X 16, 08, 10 24, 28, 32 04, 06, 08 10, 12, W, 04, 06 08, 10, 12 16, 20 A: Threaded None: Japanese Standard "JIS" 80: uropean Design Standard 90: N. American Design Standard * The three different design standard available as shown below. Select suitable design standard to your requirement. Type of Pipe Threaded Design Standard Pipe Thread Mounting bolt (Socket Head Cap Screw) Japanese Standard "JIS" Rc Metric Thd. uropean Design Standard BSP. Metric Thd. N. American Design Standard N P T Unified Thd Series Pipe lange Kits
11 Threaded Japanese Standard JIS & N. American Design Standard "H" Dia. x Thru. 4 Places D K 5- -A A-1090 "H" Dia. x Thru. "J" C'bore x "N" Deep 4 Places mm D "C" Thd. uropean Design Standard 5- -A-1180 K Q "C" Thd. Q K Customer s Mounting Surface Surface should have a good machined finish. G G Socket Head Cap Screw Socket Head Cap Screw (4 places) (4 places) Piping Size 1/2 to 1-1/2 Piping Size 2 & 2-1/2 "S" Dia. Max. Kit numbers Piping Size C Thd. Dimensions mm D G H J K N Q S Socket Head Cap Screw (4 Places) Max. Operating ( ) Approx. Mass Kg. 5-04W-A-10 Rc 3/ M8 x 40 g W-A /8 NPT /16-I8UNC x 1-3/4 g A-10 Rc 1/ M8 x 40 g. SO-NB-P A /2 BSP M8 x 35 g A /2 NPT /16-I8UNC x 1-3/4 g. 5-06X-A-10 M8 x 45 g. Rc 3/ A10 M10 x 45 g A /4 BSP M10 x 35 g A /4 NPT /8-16UNC x 1-3/4 g. SO-NB-G A-10 Rc l M10 x 45 g A BSP M10 x 35 g. SO-NB-G A NPT /8-16UNC x 1-3/4 g A-10 Rc 1-1/ M10 x 55 g A /4 BSP M10 x 45 g. SO-NB-G A /4 NPT /16-14UNC x 2-1/4 g A10 Rc 1-1/ M12 x 55 g A /2 BSP M12 x 45 g. SO-NB-G A /2 NPT /2-13UNC x 2-1/4 g A10 Rc M12 x 55 g A BSP M12 x 45 g. SO-NB-G A NPT /2-13UNC x 2-1/4 g A-10 Rc 2-1/ M12 x 65 g A /2 BSP M12 x 50 g. SO-NB-G A /2 NPT /2-13UNC x 2-3/4 g A-10 Rc M16 x 70 g. SO-NB-G A-10 Rc 3-1/ M16 x 70 g. SO-NB-G A-10 Rc M16 x 70 g. SO-NB-G Accessories 5 Series Pipe lange Kits 11
12 Suction Pipe lange for A Series Pumps These flanges are used for connecting the pump port to suction pipe. The advantages are easy mounting, compact size, cost effective, and reduced pressure drop. 1. Model Number Designation K - ¾ - 10 Series Number Design Number 10 Port Thread Size BSP.T. ¾ BSP.T. 1 BSP.T. 1¼ 2. Applicable Pump Model Numbers. Pump Model Number AR16-R - AR22-R01 - A37--R-01- -K- A56--R-01- -K- Port Name Suction Pipe lange Kit Model Number K-¾-10 (Standard) K-1-10 (Also available) K-1¼ K Series Suction lange
13 3. Overall Dimensions J 11 Dia. x Thru Dia. Spotface 2 Places A K G B H C D "a" BSP.T. Thd. Sl. No. Suction lange Model Number Dimensions in mm A B C D G H J K a 1 K-¾-10 3/ K K-1¼ ¼ Accessories K Series Suction lange 13
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