Fuel Filter Housing, Remove and Install (Z 19 DT, Z 19 DTH)
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1 602854Fuel Filter Housing, Remove and Install (Z 19 DT, Z 19 DTH) file://c:\program Files\cosids\DATA\TMP\ rtf.html Page 1 of 2 Fuel Filter Housing, Remove and Install (Z 19 DT, Z 19 DTH) Warning: Fuel escapes observe safety measures and national legislation. Remove 1. Disconnect battery Detach ground cable 2. Detach wiring harness plug, fuel filter heating (2) from fuel filter housing (3) release and disconnect 3. Detach wiring harness plug, water level sensor from fuel filter housing release and disconnect 4. Detach fuel feed line (5) open with KM- 796-A seal off with KM Detach fuel feed line (4) open with KM- 796-A seal off with KM Remove fuel filter housing (3) from crash box Install 7. Insert fuel filter housing (3) in crash box 8. Attach fuel feed line to pump (4) to fuel filter housing Remove KM Attach fuel feed line (5) to fuel filter housing Remove KM Attach wiring
2 602854Fuel Filter Housing, Remove and Install (Z 19 DT, Z 19 DTH) file://c:\program Files\cosids\DATA\TMP\ rtf.html Page 2 of 2 harness plug, fuel filter heating (2) to fuel filter housing (3) Connect and lock in place 11. Attach wiring harness plug, water level sensor to fuel filter housing Connect and lock in place 12. Connect battery Attach ground cable 13. Program volatile memories 14. If the fuel filter housing is not filled with fuel, bleed the fuel filter housing Turn ignition key to the "ignition on" position 3x and hold for min. 3 seconds each time Note: The preliminary conveying pump in the fuel tank runs at "ignition on" and fills the fuel filter housing in this way. Start engine If the engine stalls, repeat bleeding Inspect 15. Check fuel system for leaks with engine running
3 202887Fuel Filter Element, Replace (Diesel Engines) file://c:\program Files\cosids\DATA\TMP\ rtf.html Page 1 of 5 Fuel Filter Element, Replace (Diesel Engines) Warning: Fuel escapes observe safety measures and national legislation. Remove 1. Remove fuel filter housing see operation "Fuel Filter Housing, Remove and Install (Y 20 DTH, Y 22 DTR, Y 30 DT, LHD)" or "Fuel Filter Housing, Remove and Install (Y 20 DTH, Y 22 DTR, Y 30 DT, RHD)" or "Fuel Filter Housing, Remove and Install (Z 19 DT, Z 19 DTH)" 2. Remove fuel filter element (2) Detach fuel filter housing cover (1) Unscrew central bolt remove out of fuel filter housing (3) and place in suitable container Note: collect escaping fuel and drain residual fuel out of fuel filter housing into suitable container 3. Z 19 DT, Z 19 DTH: Open fuel filter housing Clamp fuel filter housing with EN (3) in vice Open cover of fuel filter housing (2) with EN (1)
4 202887Fuel Filter Element, Replace (Diesel Engines) file://c:\program Files\cosids\DATA\TMP\ rtf.html Page 2 of 5 4. Z 19 DT, Z 19 DTH: Detach screw cap (1) from fuel filter housing (5) EN clamped in vice Screw cap (1) Remove filter element with housing upper section (2, 3) Remove seal ring (4) Turn element (3) 50 anti-clockwise
5 202887Fuel Filter Element, Replace (Diesel Engines) file://c:\program Files\cosids\DATA\TMP\ rtf.html Page 3 of 5 Clean 5. Clean fuel filter housing lid and interior of fuel filter housing with a lint-free cloth. Assemble 6. Insert fuel filter element (5) into fuel filter housing (6) 7. Top up fuel filter housing (6) with new diesel fuel up to just under the edge 8. Assemble fuel filter housing use new gasket (4) for fuel filter housing cover (3) use new gasket for central bolt (2) Tighten central bolt (1) (6 Nm)
6 202887Fuel Filter Element, Replace (Diesel Engines) file://c:\program Files\cosids\DATA\TMP\ rtf.html Page 4 of 5 9. Z 19 DT, Z 19 DTH: Assemble fuel filter housing Insert new filter element (3) Renew seal ring (4) Turn element (3) 50 clockwise Note: Upper section of housing will fit only in one installation position. It is not possible to install it incorrectly. Attach screw cap (1) to fuel filter housing (5) Screw in screw cap (1) and tighten with EN (30 Nm)
7 202887Fuel Filter Element, Replace (Diesel Engines) file://c:\program Files\cosids\DATA\TMP\ rtf.html Page 5 of 5 Install 10. Install fuel filter housing see operation "Fuel Filter Housing, Remove and Install (Y 20 DTH, Y 22 DTR, Y 30 DT, LHD)" or "Fuel Filter Housing, Remove and Install (Y 20 DTH, Y 22 DTR, Y 30 DT, RHD)" or "Fuel Filter Housing, Remove and Install (Z 19 DT, Z 19 DTH)"
8 202891Fuel Filter, Drain Water (Diesel Engines) file://c:\program Files\cosids\DATA\TMP\ rtf.html Page 1 of 4 Fuel Filter, Drain Water (Diesel Engines) Warning: Fuel escapes observe safety measures and national legislation. Remove 1. Release central bolt (1) at fuel filter housing cover 2. Open drain bolt (1) 1 turn Collect water residue Important: Y 20 DTH, Y 22 DTR: Do not allow fuel filter housing to run dry as otherwise bleeding will be necessary - see operation "Fuel System, Bleed (Y 20 DTH, Y
9 202891Fuel Filter, Drain Water (Diesel Engines) file://c:\program Files\cosids\DATA\TMP\ rtf.html Page 2 of 4 22 DTR)". 3. Close drain bolt (1) as soon as diesel fuel escapes 4. Tighten central bolt (1) (6 Nm)
10 202891Fuel Filter, Drain Water (Diesel Engines) file://c:\program Files\cosids\DATA\TMP\ rtf.html Page 3 of 4 5. Z 19 DT, Z 19 DTH: Detach fuel filter housing (5) Disconnect fuel preheater wiring harness plug (1). Disconnect wiring harness plug for fuel temperature sensor (2) Remove fuel filter housing from crash box by carefully pulling it upwards Note: Fuel system remains closed. 6. Drain fuel filter Note: Do not shake fuel filter housing. Do not allow fuel filter housing to run empty. Collect fuel in a suitable container (3)
11 202891Fuel Filter, Drain Water (Diesel Engines) file://c:\program Files\cosids\DATA\TMP\ rtf.html Page 4 of 4 Open drain bolt (4) approx. 1 turn as soon as diesel fuel flows out, close drain bolt Install 7. Z 19 DT, Z 19 DTH: Install fuel filter housing (5) Insert fuel filter housing in crash box and push down into guide Connect wiring harness plug of fuel pre-heater (1) Connect wiring harness plug of fuel temperature sensor (2)
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