PROTECTIONS TUBING AND RECOILS
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1
2 PROTECTIONS TUBING AND RECOILS
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4 PROTECTIONS
5 INDEX PROTECTIONS TEXSLEEVE (Textile sleeve in nylon) PAGE TEXWRAP (Field assembling sleeve for medium high temperatures) PAGE 7 TEXSTRIP (Self locking textile belts) PAGE TEXLITE (Textile sleeve in polyester) PAGE 9 TEXGUARD (Burst-resistant sleeve) PAGE SHILTEK (Fiberglass, silicone coated sleeve) PAGE 11 SHILCUT (Fiberglass cloth, silicone coated) PAGE SHILTAPE (Fiberglass, silicone coated tape) PAGE KOVERTEC PSA (Antiabrasive, plastic spiral) PAGE 13 KOVERTEC HT (Antiabrasive spiral for high temp.) PAGE 14 KOVERTEC HD (Antiabrasive, plastic spiral for Heavy duty applications) PAGE FLEXWRAP (Flat spiral for light applications) PAGE TUBING AND RECOILS PA (Tubes in polyamide flexible grade) PAGE 1 PUR (Tubes in polyurethane 9 SHORE A) PAGE 19 BRAKE (Black polyamide tubes for brake and lubrication lines DIN 74324) PAGE LDPE (Tubes in low density polyethylene) PAGE 21 PA (Tubes in polyamide ) PAGE 22 SPIR PA (Recoils in polyamide ) PAGE 23 SPIR PU (Recoils in PU) PAGE 24 MULTILAYER (Multilayer co-extruded tubes) PAGE BUNDLE (Thermoplastic tubes protected by a pu or pe sleeve) PAGE TUFT (Antistatic thermoplastic tubes for Tufting) PAGE 2 MAFLEX (Full core rods) PAGE 2
6 TEXSLEEVE TEXSLEEVE TEXTILE PROTECTIVE SLEEVE FOR HIGH PRESSURE FLEXIBLE HOSES Texsleeve is a continuous tubular sleeve made of polyamide fibers. Specially treated in order to withstand an abrasion resistance of over cycles (according to ISO 945). Texsleeve is the perfect anti diffusion sleeve able to contain pin hole occurencies at high pressure. Black - Other colours are available on request Standard print: TEXSLEEVE Possibility of custom printing and screen-print in colours - C to +0 C (- F to +2 F) UV Resistance certified according to EN MSHA approval for mining applications n. IC7/01 Complies with Australian spec MDG-41 Complies with UN-EN 01-1, EN 92, EN 3457 TEXSLEEVE is available in the following range: TEXS17 TEXS TEXS23 TEXS TEXS27 TEXS31 TEXS33 TEXS3 TEXS TEXS44 TEXS47 TEXS53 TEXS55 TEXS0 TEXS TEXS73 TEXS5 TEXS93 TEXS1 TEXS7 Flat I.D Round diameter Quantity per box m Availability PACKAGING AND ACCESSORIES Rolls of meters. Special scissors available on request.
7 TEXWRAP TEXWRAP TEXTILE WRAPPING SLEEVE FIELD ASSEMBLING, RESISTANT TO OIL SPILLS, ABRASION AND HIGH TEMPERATURES Texwrap is a foldable sleeve made of polyamide fibers coated on one side with UV-resistant PU. The exclusive locking system, made of highly resistant VCO (Velcro) allows to obtain a tubular protection of endless length and easy to assemble. Texwrap can be supplied in customized versions: cut to size and stitched, with the addition of eyelets and locking catch to improve tear resistance. Black - Other colours are available on request Special version with eyelets - C to +10 C (- F to +35 F) MSHA approval for mining applications n. IC7/02 Volume resistivity (applied voltage 0V) Ω. m 5,9. according to CEI -23 Standard Version Surface resistivity (applied voltage 0V) Ω. 1,4. according to CEI -23 TEXWRAP is available in the following range: TEXW- TEXW-75 TEXW-0 TEXW-5 TEXW-0 TEXW-175 TEXW-0 Diameter Coil lenght in m Quantity per box m 0 0 Availability Other sizes and colours available on request. ACCESSORIES Special stainless steel scissors for sharp cut, on request. 7
8 TEXSTRIP TEXSTRIP SELF LOCKING TEXTILE BELTS TO CONTAIN OR HANG MULTIPLE HOSES OR CABLES, ABRASION RESISTANT, FOR ASSEMBLING ON SITE Texstrip are made of polyamide fibers and stainless steel AISI 3 locking rings. They are designed for heavy duty industrial applications. They are easy to assemble and can be dismantled and reassembled more than one time. Texstrip are available in two versions, without eyelet or with eyelet, which offers a strong point of attachment to any part of the machinery. Black - Other colours are available on request - C to +0 C (- F to +2 F) MSHA approval for mining applications n. IC7/04 Versions without eyelets and with eyelets TEX SO TEX CO TEXSTRIP is available in the following range: Approximate diameter of the bundle Circumference without eyelet with eyelet Pieces per bag TEX-04-SO TEX-0-SO TEX-0-SO TEX--SO TEX--SO TEX-14-SO TEX--SO TEX-1-SO TEX--SO TEX-22-SO TEX-24-SO TEX-2-SO TEX-04-CO TEX-0-CO TEX-0-CO TEX--CO TEX--CO TEX-14-CO TEX--CO TEX-1-CO TEX--CO TEX--CO TEX-24-CO TEX-2-CO Other sizes available on request. PACKAGING AND DELIVERY Polyethylene bags.
9 TEXLITE TEXLITE ECONOMICAL AND VERSATILE SLEEVE FOR HIGH PRESSURE FLEXIBLE HOSES Texlite is a continuous tubular sleeve made of polyester fibers. Specially treated in order to withstand an abrasion resistance of over cycles (according to ISO 945). Texlite is a good anti diffusion sleeve and offers very good safety features at a more convenient price. Ideal solution on agricultural machinery. Black - Other colours are available on request Standard print: TEXLITE Possibility of custom printing and screen-print in colours -3 C to +0 C (-33 F to +2 F) UV Resistance certified according to EN TEXLITE is available in the following range: MSHA approval for mining applications n. IC7/07 Complies with UN-EN 01-1, EN 92, EN 3457 TEXL17 TEXL TEXL TEXL31 TEXL3 TEXL TEXL44 TEXL53 TEXL0 TEXL TEXL73 TEXL5 TEXL93 Flat I.D Round diameter Quantity per box m Availability PACKAGING AND ACCESSORIES Rolls of meters. Special scissors available on request. 9
10 TEXGUARD TEXGUARD THE ULTIMATE BURST RETAINER FOR TOTAL SAFETY AND PROTECTION Texguard is a double-layer tubular textile sleeve in continuous polyamide fibres : an inner sleeve of strong nylon and an outer sleeve of textured nylon specifically designed for high abrasion and weather resistance. Burst rating: Pin hole test: minutes at 3 bar (at a temperature of 1 C) Burst test: 3 bar (at a temperature of 1 C) Black - Other colours are available on request - C to +0 C (- F to +2 F) MSHA approval for mining applications n. IC7/0 Abrasion resistance - complies with ISO 945 TEXGUARD is available in the following range: Electrical conductivity - complies with ISO 031 Complies with UNI-EN 01-1, EN 92, EN 3457 TEXG TEXG27 TEXG Diameter 27 Availability Hose match: Hose diameter Hose 1 SN Hose 2 SN Hose 4SP DN TEXG TEXG - DN TEXG TEXG - DN TEXG27 TEXG27 TEXG27 DN TEXG27 TEXG27 TEXG27 DN TEXG27 TEXG27 TEXG DN TEXG TEXG TEXG DN TEXG TEXG - ACCESSORIES Special stainless steel scissors for sharp cut, on request.
11 SHILTEK SHILTEK HOSE AND CABLE FIRE RESISTANT SLEEVE Shiltek consists of a fiberglass braid, coated with a silicone rubber layer, compounded to assure compatibility to solvents and lubricants. Iron oxide red colour - Other colours are available on request Standard print: SHILTEK Possibility of custom printing -54 C to +20 C (-5 F to +0 F) MSHA approval for mining applications n. IC7/03 Construction of the sleeve complies with SAE aerospace standard AS 72 Type 2 SHILTEK LG is available in the following range: Flame retardant according to AFNOR E4-04 Diameter Coil Quantity lenght m per box m SHL0 SHL0 SHL SHL13 13 SHL SHL19 19 SHL22 22 SHL SHL29 29 SHL32 32 SHL35 35 SHL3 3 SHL41 41 SHL44 44 SHL51 51 SHL57 57 SHL4 4 SHL70 70 SHL7 7 SHL3 3 SHL9 9 SHL95 95 SHL2 2 Coils of m, with maximum 1 join. Possibility of custom-branding and different lengths Availability
12 SHILCUT SHILTAPE SHILCUT FIBERGLASS, SILICONE COATED CLOTH FLAME CUTTING Shilcut is a fiberglass cloth coated on one side with silicone. Iron oxide red colour Width: 00. Weight: 30 g/m2-54 C to +20 C (-5 F to +0 F) SHILTAPE FIELD WRAPPING FIBERGLASS, SILICONE COATED TAPE Shiltape is a fiberglass knitted, non adhesive ribbon coated on one side with high resistant silicone rubber. It can be manually wrapped around any diameter of hose or cable. Iron oxide red colour -54 C to +20 C (-5 F to +0 F) SHILTAPE is available in the following range: Width Coil lenght in KT0A1 KT0A1 KT075A1 KT0A1 75 0
13 KOVERTEC PSA KOVERTEC PSA THE GLOBAL PROTECTION FOR HIGH PRESSURE HOSES Kovertec PSA is a plastic protective spiral wrap made of Cellulose Acetate. Specially designed with a round shape, Kovertec PSA offers the best protection even at the lowest bending radius. Kovertec PSA has a very good resistance to fuel, lubricant, mineral oil and water. Black - Other colours are available on request Dispenser pack - C to +5 C (-4 F to +15 F) with peaks up to +95 C ( +3 F) KOVERTEC PSA is available in the following range: Inside diameter (D) Pitch (P) Quantity per box m Availability Available in dispenser pack of below specified length PSA0MP0 PSA0MP07 PSA0MP09 PSA13MP PSA13MP PSAMP19 PSAMP PSAMP2 PSA17MP35 PSAMP45 PSAMP47 PSA35M5 PSA35MP0 PSA35MP90 PSAMP0 PSAMP1,35 7,5 9,5,7 19, , ,35,35, On demand 24 m 24 m 24 m 24 m 24 m 24 m 24 m m 13
14 KOVERTEC HT KOVERTEC HT TERMOPLASTIC PROTECTIVE WRAP FOR HIGH TEMPERATURES Kovertec HT is a plastic protective spiral wrap made of polyamide. Specially designed with a round shape, Kovertec HT offers the best protection even at the lowest bending radius. Kovertec HT has a very good resistance to fuel, lubricant, mineral oil. Black - Other colours are available on request - C to +5 C (- F to +7 F) with peaks up to +1 C (+24 F) MSHA approval for mining applications n. IC7/05 KOVERTEC HT is available in the following range: Inside diameter (D) Pitch (P) Quantity per box m Availability PSHTAL05Z1 PSHTAA05Z1 PSHTAF05Z1 PSHTAB05Z1 PSHTAC05Z1 PSHTAE05Z1 PSHTAD05Z1 PSHTAN05Z1 PSHTAP05Z1 9,5,7 19, , On demand On demand 14
15 KOVERTEC HD KOVERTEC HD HEAVY DUTY TERMOPLASTIC WRAP Kovertec HD is the classic plastic protective spiral wrap made of HD PE. Shape is flat with smooth edges. Kovertec HD has a very good resistance to acids, oils and solvents. Standard colours: Black and yellow - Other colours are available on request -0 C to +0 C (-7 F to +1 F) with peaks up to +90 C ( +194 F) KOVERTEC HD is available in the following range: Inside diam. (I.D.) Outside diam. (O.D.) Pitch (P) Quantity per box m Availability PSP09MP09 PSPMP13 PSP14MP PSP21MP21 PSP22MP27 PSP24MP35 PSPMP43 PSP37MP5 PSP42MP PSP45MP0 9,, 27 34, 43,2 55,,2 0, ,5 21, PSPMP PSP55MP Other sizes and colours available on request.
16 FLEXWRAP FLEXWRAP LIGHT TERMOPLASTIC SPIRAL WRAP Flexwrap is a thermoplastic, light, flat protective wrap. It is the ideal solution for bundling tubing or cables and to protect them from shocks and general rubbing. Flexwrap can be produced with different thermoplastic materials: - Polyamide : for applications from - C +0 C with peaks at 0 C (- F to +17 F with peaks at 2 C) - Polyamide : for applications from C to +1 C (-4 F to +24 F) - LDPE: for applications from -0 C to +0 C (-7 F to +1 F) Product is manufactured only upon customer s demand. Inside diameter size range: from. to. Pitch and thickness according to customer s specification. FLEXWRAP Technical Specifications: Standard section: Inside diameter (I.D.): from 3 to (1/ to 1 ). Pitch, thickness and inside diameter will be according to customer s specifications.
17 TUBING AND RECOILS
18 PA TUBES IN POLYAMIDE FLEXIBLE GRADE Flexible tubing with good thermal features: it can be used up to 0 C with peaks at 0 C and has a good impact resistance even at - C. Very good resistance to chemical agents. Water absorption and gas permeability are very low. Good elastic properties end resistant to abrasion. Internal surface is smooth permitting very good flow. All tubes are normally light and heat stabilised. For extended outdoor use we recoend a black tubing. Our tubes are manufactured according to DIN 7337, DIN Standard coil length: 0 m. Standard colours: Natural - Blue - Black For availability of other coil lengths or colours, please contact our sales department. PA is available in the following range: Main applications: Pneumatics, gas and fluid flow, lubrication and fuel lines TG4 TG3 TG51 TG TG TG TG19 TG1 TG54 TG22 TG21 TG23 TG77 TG29* *coil of m. I.D. 2 2, O.D W.P. Bar Bending Radius Weight per Coils of 0 m./ Kg. 1,000 0,700 1,0 1,700 2,0 3,000 3,00 5,0,00 4,0,0,700 9,0,000 Tolerances on I.D.: +/-0,1. Tolerances on O.D.: Up to dia.. +/-0,1. Larger sizes +/-0,2 Pa tube is also available in rigid and semi-rigid grades Other colours and sizes are available on request possibility of custom-marking 1
19 PUR TUBES IN POLYURETHANE 9 SHORE A Very flexible tubing with good elastic properties even at low temperatures. Good chemical, abrasion and ageing resistance. - C to + 0 C. We recoend a black tubing for outdoors applications. Standard product has a hardness of 9 SHORE A but we have the possibility to supply softer grades and special types for contact with water or flame retardant. Standard coil length: 0 m. Blue For availability of other coil lengths or colours, please contact our sales department. PUR is available in the following range: Main applications: Pneumatics and controls, robotics, agriculture, powder paints. PU44 PU4 PU51 PU PU PU14 PU PU52 PU1 I.D. 2, ,5 7 9 O.D W.P. Bar 9 5 Bending Radius Weight per Coils of 0 m./ Kg. 0,9 1,0 1,5 1,900 2,700 3,0 3,4 4,900,000 Tolerances on inside diameter: +/-0,1. Tolerances on outside diameter: up to dia. +/-0,1. Bigger sizes +/-0,. Other colours and sizes are available on request - possibility of custom branding 19
20 BRAKE BLACK POLYAMIDE TUBES FOR AIR BRAKE AND LUBRICATION LINES DIN Tubing in Pa produced according to DIN 7337 and DIN Specifically indicated for automotive application, including air brake and lubrication lines for trucks and vehicles in general. - to + 0 C with peaks at 0 C It has a good resistance to chemical agents, very low water absorption and gas permeability. Good elastic properties and resistant to abrasion. Light and heat stabilised. Standard product is in flexible grade but there are also rigid and semi-rigid grades in relation to the desired flexibility and pressure rating. Standard coil length: 0 m. Black BRAKE is available in the following range: For availability of other coil lengths or colours, please contact our sales department. Main applications: Pneumatic brake lines, lubrication and fuel lines. TG4 TG TG5139 TG TG5111 TG5341 TG TG52 TG53 TG19 TG1 TG54 TG22 TG21 TG23 TG72 TG77 TG29* *coil of m. I.D O.D W.P. Bar Bending Radius Weight per Coils of 0 m./ Kg. 1,000 1,700 2,0 2,0 3,0 3,900 3,000 4,0 5,0 3,00 5,0,00 4,0,0,700,0 9,0,000 Tolerances on I.D.: +/-0,1. Tolerances on O.D.: Up to dia.. +/-0,1. Larger sizes +/-0,2 These tubes can be also available in rigid and semi-rigid grades Colour is black - Other colours are available upon request
21 LDPE TUBES IN LOW DENSITY POLYETHYLENE Flexible and economical tubing for low pressure and temperature with good resistance to chemicals and solvents. Very good dimensional stability and almost no water absorption. -0 C to + 0 C. Material is FDA approved and can be used in contact with food and beverages. For applications outdoors we recoend the use of a black tubing. Standard coil length: 0 m. Natural For availability of other coil lengths or colours, please contact our sales department. LDPE is available in the following range: Main applications: Pneumatics and instrumentation, beverages, cable guides. HP HP HP HP19 I.D. 4 O.D. W.P. Bar 9 7 Bending Radius Weight per Coils of 0 m./ Kg. 1,0 2,0 2,700 3,0 Tolerances on I.D.: +/-0,1. Tolerances on O.D.: up to dia. +/-0,1. Larger sizes +/-0,2. Other colours and sizes are available on request - possibility of custom-marking 21
22 PA PA TUBES IN POLYAMIDE NYLON Semi-rigid tubing with high mechanical features. Excellent resistance to shock and abrasion. Pa absorbs more humidity than Pa and this makes it more flexible in time. It s light and has very good chemical resistance. In humid environment the product can develop anti-static properties. There is a possibility of having more flexible grades of Pa by adding plasticizers in order to achieve a smaller bending radius. Working temperature range is - C up to +5 C. Standard coil length: 0 m. Natural For availability of other coil lengths or colours, please contact our sales department. PA is available in the following range: Main applications: Cable controls and sleeving in automotive applications. Pneumatics, lubrication. T4 T4 T4 T419 I.D. 4 O.D. W.P. Bar Bending Radius Weight per Coils of 0 m./ Kg. 1,00 2,0 3,0 3,7 Tolerance on I.D.: +/-0,1. Tolerance on O.D.: +/-0,1. Natural colour. Other colours and sizes are available on request - possibility of custom-marking 22
23 SPIR PA RECOILS IN POLYAMIDE Recoiled version of the standard Pa tubing. In additional to the standard features of Pa, the elastic recoiling allows the tube to be self storing and therefore to save a lot of room at working stations. from - C up to +0 C with peaks at 0 C Standard version is meters (linear length of tubing) without tails Blue For customized versions with different lengths and axial or radial ends, or for other colours please contact our sales department. Main applications: Air distribution lines with pneumatic tools, spray guns and compressors. SPIR PA is available in the following range: S1XX3W0059 S1XXW0059 S1XXW0059 S1XXW0059 S1XX19W0059 I.D. 2,7 4 O.D. 4 Length in mt I.D. of coils Quantity for box Colours B B B B B Colour chart: B=blu Other colours, sizes and lengths are available on request - possibility of custom-marking 23
24 SPIR PU RECOILS IN PU Made with a special water and bacteria resistant type of PU tubing, these self storing recoils are very good in contact with Ozone and oxidation. Max working pressure at room temperature is Bar. from - C up to + 0 C. Standard version of all articles has axial tails of 0 and 0. Blue and Yellow For customized versions with different lengths and radial ends, or for other colours please contact our sales department. Main applications: Air distribution lines with pneumatic tools, spray guns for powder painting, gardening, car washing equipments. SPIR PU is available in the following range: SECC5111C5 SECC5111E0 SECC5111F0 SECC5111H5 SECC5111K0 SECC5111M5 SECC527C5 SECC527F0 SECC527F5 SECC527K0 SECC527EC SECC54C5 SECC54F0 SECC54H5 SECC54K0 SECC54O0 SECC5C5 SECC5F0 SECC5H5 SECC5K0 SECC5O0 I.D ,5,5,5,5, O.D. Length in mt 2, ,5,5 2,5 5 7,5 2,5 5 7,5 2,5 5 7,5 I.D. of coil Quantity for box Colours Colour chart: B=blue Y=yellow. Other colours, sizes and lengths are available on request - possibility of custom-marking. 24
25 MULTILAYER BUNDLE MULTILAYER CO-EXTRUDED TUBES Smart Protections has the technology to manufacture tubing with different layers (up to 5 layers) providing a combination of different materials with their specific properties to each component layer in the same tube. This product is made upon customer s specifications depending on the application. Many different combinations of polymers are possible Please contact our sales department for enquiries BUNDLE THERMOPLASTIC TUBES PROTECTED BY A PU OR PE SLEEVE Smart Protections manufactures small bundles of tubing with standard configurations of 2 or 3 Tubes (in Pa or LDPE) in a PU or LDPE jacket. General applications in greasing equipments for lubrication or in welding equipments. This product is made upon customer s specifications depending on the application. Other materials and configurations are possible Please contact our sales department for enquiries
26 TUFT MAFLEX TUFT ANTISTATIC THERMOPLASTIC TUBES FOT TUFTING Smart Protections TUFT tubing combines excellent anti-static properties with high friction resistance Leading every single yarn from its reel on the creel onto its needle on the tufting loom, this product is the best solution for producers of tufted technical fabrics including floor carpets, bathroom and kitchen mats, doormats and man-made grass. Standard sizes: x - x - x in natural colour Please contact our sales department for enquiries MAFLEX FULL CORE RODS MAFLEX indicates Smart Protections productions of: - Full cores in various materials such as polyester, polyamide and polypropylene, mainly used as mandrels in the production cycle of rubber hoses. - Tubing with small ID in polyester, POM and polyethylene or polypropylene for the chains of conveyor belts in the packaging sector These products are made upon customer s specifications depending on the application. Please contact our sales department for enquiries 2
27 SMART PROTECTIONS SMART PROTECTIONS Srl Born as a spin off of an historical Italian manufacturer, leader in the extrusion of thermoplastic tubing and owned by a Canadian Group, Smart Protections started its manufacturing operations in March and moved to its current location in January. Smart Protections is a leading company in manufacturing high technical thermoplastic extrusion products & hydraulic protections. The technical background, the built-in know-how acquired by Smart Protections, with particular focus to quality, manufacturing capability and internal R&D testing lab, are some of the strengths of this aged startup. Internal laboratory, computer aided tests and a real-time product and process control, assure the compliance with the main national and international standards, offering to the End Users the best available solutions to Customer's requirements. OUR MISSION: To become one of the market leaders in extruded thermoplastic and protection products within the Hydraulic & Fluid Power Market. Smart Protections constant focus is to meet Customers needs in a very unique and customized manner through a continuous information exchange and whenever possible personalized services. Our strong coitment in Research and Development is to better help the market to develop new products. SMART PROTECTIONS is operating with a quality system ISO 9001
28 CONTACT & INFO SMART PROTECTIONS srl Via Montorfano Albese con Cassano (CO) - Italy Tel. (++39) sales@smartprotections.com Edition 04/17
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