X-ray Inspection System

Transcription

1 The KD74XX series provides Product and Assured Quality for customers 1 Simultaneous Product Checks to Ensure The KD74XX X-ray Inspection System inspects correct product weight, quantity, placement and shape while constantly monitoring for the presence of contaminants Pursuing High-sensitivity, High-stability Contaminant Detection Anritsu's long track record in contaminant detection forms the basis of a unique image processing algorithm to detect both soft contaminants (bones, plastics, etc) and wire-shaped contaminants (fine wires, etc) at high sensitivity and high stability Concept of combination algorithm Metal Detector Detect soft contaminants Reduce product effects Product Sharpening low penetration products Detect wire shaped contaminants Smoothing uneven products Masking Masking Technology This function eliminates the dense area from the inspected image, such as packaging, clips or deoxidizer sachets, consequently improving the detection sensitivity in the remaining area of a product Shape Detection Technology X-ray images of products into various physical indices, such as perimeter, area, and weight, using the image processing technique Chocolate bar with missing corner Biscuits, including one with a missing part Missing Product Detecting Technology "Relative " function has been employed to inspect missing product Multi-line Inspection Technology Individual products produced on multiple line conveyors can be inspected simultaneously When a non-conforming product is identified in one line, only product from that line is rejected, ensuring line efficiency is maximised X-ray Inspection System Rejector OK OK The complete product presence can be inspected by checking the density of product in specific area within a pack Contaminant detection and missing product detection can be performed simultaneously, increasing efficiency of quality control 14

2 2 Easy Control and Maintenance Projection Monitor Simultaneous On-Screen imaging and operating adjustment providing convenient control and adjustment One-touch Conveyor Belt Removal and Attachment The conveyor belt can be safely removed/attached, allowing easy No Tools 1 minute Safe 3 Seamless Information Transfer and Data Recording Note 1 Industry standard communication is employed to manage live production data and reports, as well as unloading and refreshing product data compliant Note 1 port (option) provides data capture on memory sticks without networking memory Note 1: This is only for the KD74 series 4 A Variety of s for Individual Applications Small Product Size Large Form Packed Un-packed Bulk Liquid Checked product Large powder sack /Meat block Retail Pack / Foil-top Tray Fresh chicken fillet or Burger patty Grain and Seafood Soup / Sauce without container Recommended model KD7416AW KD7405AW KD7416ACW KD7405ACW KD7416ABW KD7405ABW Applicable System 15

3 in design Priority is given to prevention of X-ray leakage Operator safety is of utmost importance ANRITSU safety mechanism Emergency stop switch The power supply is cut off by pressing a switch, then the rotating part is stopped and the X-ray irradiation completely stops X-ray irradiation ON/OFF key Turning the key to OFF stops X-ray irradiation completely X-ray shield cover open/close sensor X-ray irradiation completely stops when the cover opens X-ray shield cover The cover opens by the ON/OFF key of the X-ray irradiation The X-ray irradiation completely stops due to the action of the cover open/close sensor when the cover opens X-ray irradiation display The lamp is lit during X-ray irradiation Monitoring sensor for hand insertion When the sensor is interrupted for a certain period of time, X-ray irradiation is stopped Leakage prevention curtain Prevent X-ray leakage When inspecting unpacked products, additional covers made of SUS are furnished instead, to avoid possible contact of product with lead management X-ray Inspection System has been designed to fully satisfy the safe operation However, to ensure even higher safety, use the safety procedures outlined below 1 Periodic measurement and storage of X-ray leakage dose data 3 Additional Measures Depending on the product shape, weight and packaging, it may be necessary to furnish X-ray leakage prevention covers to the upstream and downstream conveyors, instead of using X-ray leakage prevention curtains 2 Management of the working hours of operators 4 No disassembly or modification NEVER modify or disassemble the main unit, covers, X-ray leakage prevention curtains, safety covers, safety interlocks, etc, otherwise the X-ray leak-proof design may no longer be functional of X-rays and regulatory constraints (1) of checked products WHO concluded in 1980 that "food products irradiated with 10 kgy or lower level of X-rays present no problem in terms of toxic level, nutritional value, and microbiological aspects" The maximum X-ray irradiation level by our X-ray inspection system to the checked product is 0001 Gy or less, which is much lower than the value designated by WHO standard If the product being checked happens to stop moving during X-ray irradiation, X-ray irradiation is stopped to keep the irradiation level to 01 Gy or less (2) for humans We are always exposed to radiation: In the natural world, we receive irradiation of 1100 μsv a year on average, and in the case of a chest X-ray, 300 μsv in just one time (the unit μsv [micro Sievert] indicates the radiation level of X-rays) The X-ray leakage level of our X-ray inspection system is 1 μsv/h or lower (13 msv/3 months or lower) Note: 3 months = 13 weeks (52 weeks is one year) 1 μsv/h x 10 hours x 5 days x 13 weeks = 065 msv/3 months 16

4 KD7405AW/KD7405ADW Stainless steel wire of 02 mm diameter x 2 mm long can be detected Contaminants in individual packages and contaminants in tall products up to 120 mm pass height can be detected at high sensitivity OS History Contaminant Inspection System s flow function KD7405AW KD7405AW KD7405ADW dia Roller W to 1460 Pass height 120 (640) (80 ) width dia 196 (240) 605 W KD7405AW 800 KD7405ADW 1000 KD7405AW/KD7405ADW Fe sphere and SUS sphere 03 mm dia, SUS wire 02 mm dia x 2 mm long X-ray output Maximum 60 kv, 210 W (variable voltage and current) Note 4 method Product size Note 2 Masking function Missing product detection function Clip check function Maximum width: 240 mm, Maximum height: 120 mm 270 mm Maximum product weight Note 3 5 to 90 m/min (variable speed depending on Product No) 5 O (2 O when exceeds 60 m/min), [Option: 10 O at 5 to 40 m/min] 200 Vac ±10%, single phase, 50/60 Hz, 1 kva, rush current 80 A (typ) (5 ms or less) 230 O Temperature 0 to 35 C (0 to 40 C with optional air conditioner), relative humidity 30% to 85%, no condensation IP66 Compliance (for conveyor), IP42 Compliance (for other parts), one-touch removable belt Note 1) Actual sensitivity depends on the physical properties of checked products(contents and shape) and on the environmental conditions Note 2) The inlet and outlet may require covers, depending on the length and weight of checked products Note 3) Sum total of checked product weight on the conveyor Note 4) KD7405BW and KD7405BDW (Maximum 80 kv) are available 17

5 Contaminant Inspection System X-ray Inspection System KD7416AW/KD7416ADW Contaminants in large and wide products and products in bulk can be detected OS History s flow function KD7416AW KD7416AW KD7416ADW W dia Roller Passline height 1530 to 1630 Pass height 150 (650) (80 ) width 390 W KD7416AW 800 KD7416ADW dia 271 (280) KD7416AW/KD7416ADW Fe sphere and SUS sphere 03 mm dia, SUS wire 02 mm dia x 2 mm long X-ray output Maximum 60 kv, 210 W (variable voltage and current) Note 4 method Product size Note 2 Masking function Missing product detection function Clip check function Maximum width: 390 mm, Maximum height: 150 mm 420 mm Maximum product weight Note 3 5 to 60 m/min (variable speed depending on Product No) 5 O, [Option: 10 O at 5 to 40 m/min] 200 Vac ±10%, single phase, 50/60 Hz, 1 kva, rush current 80 A (typ) (5 ms or less) 255 O Temperature 0 to 35 C (0 to 40 C with optional air conditioner), relative humidity 30% to 85%, no condensation IP66 Compliance (for conveyor), IP42 Compliance (for other parts), one-touch removable belt Note 1) Actual sensitivity depends on the physical properties of checked products(contents and shape) and on the environmental conditions Note 2) The inlet and outlet may require covers, depending on the length and weight of checked products Note 3) Sum total of checked product weight on the conveyor Note 4) KD7416BW and KD7416BDW (Maximum 80kV) are available

6 Contaminants in large and wide products and tall products can be detected OS History Contaminant Inspection System s flow function dia Roller to 1630 Pass height 220 (650) (80 ) width dia (335) X-ray output method Product size Note 2 Masking function Missing product detection function Clip check function Fe sphere and SUS sphere 03 mm dia, SUS wire 02 mm dia x 2 mm long Maximum 80 kv, 210 W (variable voltage and current) Maximum width: 390 mm, Maximum height: 220 mm 420 mm Maximum product weight Note 3 5 to 40 m/min (variable speed depending on Product No) 10 O 200 Vac ±10%, single phase, 50/60 Hz, 1 kva, rush current 80 A (typ) (5 ms or less) 265 O Temperature 0 to 35 C (0 to 40 C with optional air conditioner), relative humidity 30% to 85%, no condensation IP66 Compliance (for conveyor), IP42 Compliance (for other parts), one-touch removable belt Note 1) Actual sensitivity depends on the physical properties of checked products(contents and shape) and on the environmental conditions Note 2) The inlet and outlet may require covers, depending on the length and weight of checked products Note 3) Sum total of checked product weight on the conveyor 19

7 Contaminant Inspection System X-ray Inspection System KD7405ABW/KD7405ACW The KD7405ABW/KD7405ACW units are used to detect contaminants in unpacked bulk products, such as meat, fish, etc, when X-ray leakage prevention curtains cannot be used OS History s flow function KD7416ABW and KD7416ACW are also available Please ask our sales representative for further details KD7405ABW KD7405ABW KD7405ACW Hopper 335 dia Roller 915 to to 1460 Interlock Pass height 50 width to 890 Passline height 1340 to to to 1550 Pass height 30 to 50 width dia dia KD7405ABW KD7405ACW 20 X-ray output method Product size Note 2 Masking function Missing product detection function Clip check function KD7405ABW/KD7405ACW Fe sphere and SUS sphere 03 mm dia, SUS wire 02 mm dia x 2 mm long Maximum 60 kv, 210 W (variable voltage and current) Maximum width: 240 mm, Maximum height: 50 mm 270 mm Maximum product weight Note 3 5 to 50 m/min 5 O 200 Vac ±10%, single phase, 50/60 Hz, 1 kva, rush current 80 A (typ) (5 ms or less) 230 O Temperature 0 to 35 C (0 to 40 C with optional air conditioner), relative humidity 30% to 85%, no condensation IP66 Compliance (for conveyor), IP42 Compliance (for other parts), one-touch removable belt Note 1) Actual sensitivity depends on the physical properties of checked products(contents and shape) and on the environmental conditions Note 2) The inlet and outlet may require covers, depending on the length and weight of checked products Note 3) Sum total of checked product weight on the conveyor KD7405ACW

8 High-performance inspection of large bags and boxes achieved by the 690 mm-wide, 250 mm-high opening OS Memory card History Air conditioner is equipped as standard Contaminant Inspection System s flow function to 550 Passline height 1700 to Pass height dia width 690 Fe sphere and SUS sphere 05 mm dia X-ray output Maximum 60 kv, 210 W (variable voltage and current) Note 3 method Product size Maximum width: 690 mm, Maximum height: 250 mm Note 3 Major function 780 mm Maximum product weight Note 2 Detection of contaminants and missing items, masking, clip check (automatic detection level setting) 10 to 35 m/min (10 to 30 m/min for products exceeding 40 O in weight) 50 O 200 Vac ±10%, single phase, 50/60 Hz, 14 kva, D class grounding 700 O Temperature 0 to 40 C, relative humidity 30% to 85%, no condensation IP66 Compliance (for conveyor), IP52 Compliance (for other parts) Note 1) Actual sensitivity depends on the physical properties of checked products(contents and shape) and on the environmental conditions Note 2) Sum total of checked product weight on the conveyor Note 3) Maximum 80 kv, 350 W (variable voltage and current) and/or maximum pass height 350 mm are also available Please ask our sales representative for further details 21

9 Contaminant Inspection System X-ray Inspection System Newly released X-ray inspection system for incorporation into production line utilizing fluid flowing OS History Air conditioner and Rejector are equipped as standard s flow Pipe type Air-conditioner OK IDF/ISO Clamp coupling 20S 1350 to to dia X-ray output method Product size (solids in fluid) Transfer pipe dimension Note 5 Fe sphere and SUS sphere 06 mm dia (When only water is conveyed) Maximum 60 kv, 210 W (variable voltage and current) X-ray leakage dose: Maximum 1 μsv/h or less, Prevention of X-ray leakage by safety device 15-inch Color TFT LCD (unified image monitoring screen and operation screen) 7 mm or smaller (1/3 or less of the minimum height of the inspection section) 2-inch (508 mm) dia Processing capacity 54 S/h 200 Vac ±10%, single phase, 50/60 Hz, 16 kva Approximately 250 O Temperature 0 to 40 C, relative humidity 30% to 85%, no condensation IP66 Compliance (for product transfer section) IP42 Compliance (for other ports) Note 1) Actual sensitivity depends on the physical properties of checked products(contents and shape) and on the environmental conditions Note 5) 3-inch dia transfer pipe is also available Please ask our sales representative for further details of the rejector Type of rejection Drive system Air source Ball valve Pneumatic drive 05 to 07 MPa Note 2 (Upon detecting pressure lower than 035 MPa, the safety device operates, stopping X-ray irradiation) Note 2) Use dry air Be sure to use an air dryer if there is a possibility of freezing Note 3) Inspection system for targets transferred in fluids mixed with water Note 4) Contact our sales representative for details