Refrigeration Systems
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1 KIRLOSKAR Refrigeration Systems
2 Corporate Office: Hadapsar, Pune. KIRLOSKAR Group Kirloskar Group is one of the leading engineering Conglomerates in India. It has more than hundred years of proven exper se in specialist areas of Gas Solu ons, Cooling Solu ons, Power Solu ons, Water Solu ons & Air Solu ons and Environmental Protec on with a Por olio of world class industrial products and turnkey solu ons. Kirloskar holds the repute in the industry for its good business values and excellent customer sa sfac on. KIRLOSKAR PNEUMATIC CO. LTD. (KPCL) Founded in 1958 as a part of Kirloskar Group, Kirloskar Pneuma c Co. Ltd. (KPCL) is one of the most accomplished names in Oil and Gas Sector. Due to its technological edge, KPCL has been enjoying customer preference for almost half a century, serving products & customised solu ons in diverse fields like Gas Compression, Refrigera on, Marine, HVAC, CNG, Air Compression and Transmission. Factory / Works: Saswad, Pune. Our Business Units ACR Division Ÿ Refrigera on System Ÿ Marine HVACR Ÿ Vapour Absorp on Chiller Ÿ Compressors and Packages for industrial Refrigera on PGS Division Ÿ Process Gas System (Gas Compression System) Ÿ CNG Packages & Solu ons ACD - Air Compressor Division TRM - Transmission Division Awards Ÿ Employer Branding Award Ÿ CII Best Kaizen Award Ÿ CII Exim Bank Award - Significant Achievement in Business Excellence Ÿ CII Excellence in Energy Management Award Ÿ Quality circle Compe on Awards Ÿ Gold Winner Award - Quality Circle Forum of India IMS Certified Company ISO 9001, ISO BS OHSAS 18001
3 Kirloskar Refrigeration Kirloskar is a leading name in Industrial Refrigera on which provides products and complete solu ons from concept to commissioning exceeding the needs of the customers. Kirloskar provides Refrigera on and Gas Compression Systems used in conjunc on with hydrocarbons which are highly specialised market segment. Our philosophy of Concept to Commissioning has given us the edge and thus we con nue to stay ahead of the increasingly stringent environmental, quality and safety standards that regulate the industry. Our customised solu ons features ac vi es like Designing, Manufacturing, Packaging, Installa on, Commissioning, A er Sales Service and Training. KPCL has been serving to following sectors for more than three Dacades Whatever may be the size and complexity of the project, KPCL provides cost effec ve solu ons using latest technology from a factory assembled skid mounted unit to complex site erected unit incorpora ng PLC based control and monitoring systems. These units give trouble free performance round the clock. It is a ma er of pride that KPCL has been leader in promo ng the use of environment friendly refrigerants like Ammonia, Propane, Propylene and Butane.
4 Propane Refrigeration Package Motor Spirit Quality Up-gradation Mangalore Refinery and Petrochemicals Ltd. Experience with Consultants / Inspection Agencies Ÿ Bechtel, Aker Kvaerner, UHDE, Lurgi, Engineers India Ltd., PDIL, Mecon, Linde, Tecnimont, ICB, Chemtex, Jacobs H & G, Toyo, Technip... Ÿ Lloyds Registrar, Bureau Varitas and DNV. System Design Ÿ Competent and trained team of dedicated engineers providing comprehensive In -house system solutions Ÿ Innovative and pioneering R&D Ÿ Capability of detailed engineering and conformance with standards like API, ARI, IS, BS, ASHRAE, ASME, OSHA, NACE & TEMA etc. Ÿ Use of latest software like HTRI, PV Elite, Autoplant, Autocad, CEASAR II, Refprop, VLE Flash, Stadd-pro, UNISIM, PipeDrop, ARMD, PDS, PDMS, Autocad, Bentley Auto Plant etc. Quality Assurance Ÿ KPCL has a dedicated staff for inspection and maintenance of necessary records as per stipulated standards Ÿ Team of level III inspectors. Erection and Commissioning Ÿ Ingenious and committed personnel specialised in avenues like mechanical, electrical and instrumentation striving towards completion of the projects within stipulated time Ÿ Competent engineers to provide necessary training to customers at site. Procurement Ÿ Team of professionals to procure system components with adherence to delivery schedules. Ÿ Dedicated sub venders for assured quality Packaging Ÿ Capability to assemble at factory as well as at site Ÿ Supplied over 1700 packages in India and abroad Ÿ Completely factory wired ready to install Refrigeration Package
5 Refinery, Petrochemicals, Oil & Gas The hydrocarbon processing industry includes many critical processes that involve stringent safety and environmental standards along with high demands regarding operating reliability and efficiency. As a result, Refrigeration and Gas Compression often involves extensive and detailed specifications that from an integral part of the tendering, planning and designing processes. The needs of the Hydrocarbon Industry therefore place exceptional demands on the design and engineering skills of a supplier. They also require the supplier to provide the requisite documentation for different regulatory with planning and safety bodies, operating on widely varying codes of practice in different countries across the world. The system can be offered with either Screw Compressor Packages or Reciprocating Packages (Single/Two-Stage Compressors). For moderately low temperatures (down to minus 25 deg C), secondary coolant chloride brines of sodium, calcium and methylene glycols, alcohols and trichloroethylene are used. The system can be offered with centrifugal compressors for large scale refrigeration. Screw Compressor Packages complying to international standard API 619. KPCL is Authorised packagers of Howden Compressors UK. Centrifugal Compressor Packages complying to international standards API 617. These compressors are with lube oil systems complying to API 614. Compressors - Integrally Geared or Barrel type Independent Lube oil system Dry Gas Seal system Driver - Turbine driven or motor driven Common control system for the Compressor and refrigeration system Reciprocating Compressors Packages (Single/Two-Stage Compressors).
6 REFRIGERATION SYSTEMS DOWNSTREAM Hydrocracking FCC & Alkylation Power Generation Hydrotreating Reforming & H2 Plants PSA System Flare Gas Recovery L & T Cairn Energy Propane Refrigeration Package REFRIGERATION APPLICATIONS Oil & Gas Refineries Petrochemicals Dew Point reduction MEG Regeneration LPG Loading / Unloading Solvent Dewaxing Aromatics Isomerisation MSQ Upgradation Naphtha Hydrocracker Once thru Hydrocracker Butadiene Paraxylene Polypropylene (PP) Linear Low Density Poly Ethylene (LLDPE) High Density Polyethylene (HDPE) Propane Refrigeration Package - Motor Spirit Quality Up-gradation Mangalore Refinery and Petrochemicals Ltd., Mangalore Propylene Refrigeration Package UOP Inter-Americana-Aromatics Complex, Reliance Industries Ltd., Jamnagar Propane Refrigeration Package Once Thru Hydro Cracker Indian Oil Corporation, Haldia PSA - Tail Gas Compressor Package Hydrogen Recovery Unit, Indian Oil Corporation Ltd., Gujarat Propane Refrigeration Package - LPG Recovery Reliance Industries Ltd., Patalganga Gas Compressor Package - DHDT Project, Indian Oil Corporation Ltd. Ammonia Refrigeration System - Solvent de-waxing unit Reliance Industries Ltd., Vadodara PSA-Tail Gas Compressor Package - Naphtha Hydro Treater Indian Oil Corporation Ltd., Panipat (Erstwhile Bongaigaon Refinery and Petrochemicals Ltd.) R134a Water Chilling Package - Mono Ethylene Glycol Regeneration System Reliance KGD6 Basin Project IPPL Ennore Flash Gas Compression Package Propane Refrigeration Package - Motor Spirit Quality Up-gradation Project Chennai Petroleum Corporation Ltd., Chennai Propane Refrigeration Package - Motor Spirit Quality Up-gradation Project Numaligarh Refinery Ltd., Assam Propane Refrigeration Package Green Fuel Emission Control Hindustan Petroleum Corporation Ltd. Mumbai / Vizag Jindal Steel & Power Ltd. Propylene Refrigeration Plant Propane Refrigeration Package for Gas Chilling Cairn Energy India Pty Ltd., Rajasthan BPCL Freon Refrigeration Package Turbine Driven Propane Refrigeration Package Motor Spirit Quality Up-gradation Indian Oil Corporation Ltd., Panipat
7 Ammonia Booster Compressor Package Rashtriya Chemicals and Fertilizers, Chembur Super Chilling Package (brine) - Soap Stamping Various Plants of Hindustan Lever Ltd. Process Refrigeration, Concrete Cooling Systems KPCL has vast experience and can handle Process Refrigeration jobs with a range of offerings from Packages to complete solutions for Fertilizers & Chemical Plants. For large Scale Construction Projects, Modular Concrete Cooling System in containerised form is the right product. We provide water chilling, Flake ice and ice storage system in a modular form, which can take care of varied requirement depending upon the size of the construction. The containers can be moved to different sites thus effectively managing the cooling Requirements. KRX Screw Compressor Package The KRX Screw Compressor Package is also available in wide range to take care of refrigeration requirements. The standard scope includes compressor, base frame, refrigerant piping, oil separator, lubrication circuit, oil cooling and instrumentation. The options available are o i l c o o l i n g w i t h Thermosyphon / liquid i n j e c t i o n t y p e, Economizer, Motor ( I P 5 5 ), a u t o m a t i c variable Vi and noise hood which can also be made available with various design codes. KC/KCX Reciprocating Compressors & Packages The popular KC and KCX reciproca ng compressors are available in single and two stage from 2 to 12 cylinders with water-cooled cylinder heads and 2 to 6 cylinder with aircooled cylinder op ons. We also provide Compressors Packages, which consist of compressor, motor, common base frame, belt and direct drive op on, oil separator, suc on and discharge valves along with safety switches and gauges panel. Compressors are supplied to contractors, system builders, packagers through company established dealer network in India & Overseas (Middle East, South East Asia, Africa, Australia, Europe, America ) Today over 30,000 compressors are installed and working in over 40 countries for various industrial refrigera on applica ons. KCX Series Compressor KCX Package (Direct Drive) KC Package (Belt Drive)
8 International Presence Compressor Installations 30,000+ Compressors, 40 Countries Offices/ Dealers/ Representative Refrigeration I Air I Gas Compressors Packages & Systems Plants : Offices (India) : Dealer s (India) : Offices, Representatives (Overseas) : Hadapsar, Saswad, Nashik Hadapsar, Mumbai, Ahmedabad, Delhi, Lucknow, Chennai, Hyderabad, Bangalore, Kolkata Pune, Mumbai, Ahmedabad, Baroda, Vapi, Delhi, Agra, Lucknow, Chandigarh, Jaipur, Chennai, Secunderabad, Kochi, Bangalore, Kolkata Dubai, Saudi-Arabia, Oman, Egypt, Iraq, Thailand, Malaysia, Vietnam, Philippines, Indonesia, Myanmar, Australia, Turkey, Netherlands, Srilanka, Nepal, Bangladesh, South Africa, Nigeria, Abu-Dhabi, Kuwait, Italy, Russia Contact : International Marketing : acrpgmktg@kpcl.net Refrigeration Systems : acrref@kpcl.net Gas Compression Systems / CNG Pkgs. : pgs@kpcl.net KIRLOSKAR PNEUMATIC CO. LTD. A Kirloskar Group Company Registered office: Hadapsar Industrial Estate, Pune ( India) Tel: (Board) Fax: , Visit us at ISO 9001 ISO BS OHSAS As we are constantly endeavoring to improve the performance of our product / equipment, we reserve the right to make alterations from time, and as such our products / equipment may vary from the detailed in this publication. For latest information you may get in touch with our regional sales offices. RPG EU0616
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