German Test Point Manufacturer. General Info Technical Info Sealing Types. Materials, media, standards. Test point + union 24 DIN female cone

Transcription

1 Test Points Fittins Hose Hose for Hydraulics

2 General Info Technical Info Sealin Types Company, terms, ISO 9001: Materials, media, standards Stud ends, ports, sealin types M16x2 M16x2 M16x2 M16x2 M16x2 M16x2 M16x2 M16x2 EG BE DKO GR GRJ GRJ AI GRM AI GRO AI Test point with male stud Test point with standpipe Test point with 24 DIN male cone Test point + union 24 DIN female cone Test point + union JIC 37 male cone Test point + JIC 37 m / f swivel Test point + 24 DIN m / f swivel Test point + ORFS m / f swivel M16x2 IG M16x2 + Pin-Lock M16x2 M16x2 M16x2 MA WMA MAD WMAD M16x2 IGO M16x2 + others SCH Test point with JIC 37 female cone Test point with ORFS flat face Test point bulkhead type Gaue connector Gaue connector 90 Direct aue connector Direct aue connector 90 Various series Various series Various types Various types Various series Various series AD WAD AD ADI ADI SAD Adapter swivel / male Adapter 90 swivel / male Coon adapter male / female Coon adapter female / female Swivel adapter female / female Hose connector male / male M16x1.5 M16x1.5 M16x1.5 M16x1.5 M16x1.5 Pin-Lock EG DKO GR MA MAD EG Test point with male stud Test point with 24 DIN male cone Test point + union 24 DIN female cone Gaue connector Direct aue connector Test point with male stud Desin +layout E. Brunssen Brookwe Cloppenbur Germany 2

3 Various types Various types Various types Various types S S......K Various types STL Test hose DN2/3/4 27 Hose assemblies DN2/3/4 28 Hose fittins DN2/3/4 31 Hose fittins DN2+ antikink sprin 37 Shrink tube label DN2/3/4 38 M16x2 M16x2 M16x2 M16x2 M16x2 Various series EG DKO GR MA MAD SAD stainless stainless stainless stainless stainless stainless Various types... stainless Test point with male stud Test point with 24 DIN male cone Test point + union 24 DIN female cone Gaue connector Direct aue connector Hose connector male / male Hose fittins DN2/3/4 42 Various types Various types Various types MANO MANOD MESSKOFFER Standard pressure aue Diital pressure aue Test box with aues + test equipment Desin +layout E. Brunssen Brookwe Cloppenbur Germany 3

4 General Information The cataloue deals with test points, hose assemblies, and fittins that are desined, assembled, and manufactured by (vdh). Reistered Trademarks ( ) is a reistered trademark of vdh. Viton is a reistered trademark of DuPont Performance Elastomers. Kevlar is a reistered trademark of DuPont. Delrin is a reistered trademark of DuPont de Nemours. Liability Pictures, drawins, text, and technical data have been enerated and arraned to the best of vdh's knowlede. Data in this cataloue are subject to chane without prior notice. Liability is expressly disclaimed for any damae, malfunction, or consequential damae / financial losses that are the result of incorrect technical handlin by the user, e.. the use of vdh products with improperly manufactured products of other manufacturers, wron media, compelled matin of two different series, insufficient avoidance of dust, dirt, or other small particles that could irritate the product's components, improper use of swain machines, swain diameters and / or fittin components that do not match with oriinal vdh fittin sets. In case of doubt, the user of vdh products is requested to contact the manufacturer first. General Terms & Conditions See Impressum / Leal Brookwe 29 PO Box Cloppenbur Cloppenbur Germany Germany Tel.: Mo-Th 07:30-17:00; Fr 07:30-12:00 Fax: info@vandenheuvel.de Web: HRA Oldenbur Tax ID: DE General partner: van den Heuvel Hydraulik Beteiliuns-GmbH, HRB Oldenbur Manain Director: Dipl.-In. & BEn Eckhard Brunssen The Company is located in the North of Germany, near the Autobahn A1, half way between Bremen and Osnabrück. Founded in the early 1980ies, the company has rown rapidly ever since. vdh is manufacturer of test points, hose fittins, and hose assemblies, and also dealer for JIC 37 fittins for flared tubes. CAD-aided desin is made in-house, and vdh has become a renowned specialist for custom desined test points and hose fittins in steel and stainless steel. Bein certified to ISO 9001:2008 standards, vdh is dedicated to superior quality, speed, reliable delivery times, professional enineerin, continuous control over all processes in the company, and a close business relationship with its customers and suppliers. The in-house production of key parts such as valve inserts is continuously monitored. Key parts are enerally subjected to repeated 100% inspection procedures, and only thorouhly checked key parts leave the site. DIN EN ISO 9001:2008 Certificate vdh has a stron orientation to export, and many sales activities take place all over the world. Staff in Sales, Purchasin, Accounts, and Manaement speak Enlish fluently. Requests dealin with special technical problems are welcome. vdh's staff is well trained in technical matters, and attend internal or external trainin prorams periodically over the year. van den Heuvel's test point rane is based on a modular system, allowin to combine test point components within their rane, and also the combination of test point with JIC, ORFS, and other fittin types. For professional samples, vdh has selected manufacturers for hih-precision turnin parts in steel, stainless steel, and other materials. Push jobs are possible on request. Technical Information Application Hydraulic test equipment is a useful instrument for dianostic purposes without havin to turn off the hydraulic system. Test points can be found in power packs, valve blocks, hydraulic power units, hydraulic cylinders, heavy machinery and construction site machinery, earth movin machines, trucks, hydraulic test ris, etc. The major advantae of a test point is its safe and leak-free access to a system that is under full workin pressure. The application spectrum comprises a) bleedin (e.. drainin pipes and other hydraulic components) b) fillin (e.. refillin pipes and other hydraulic components with oil) c) samplin (e.. takin samples in a test tube for later chemical analysis) d) pressure readin (e.. for identification of pressure data). For bleedin, fillin, and samplin, merely a test point and a hose assembly are necessary, whereas for pressure readin an additional component is needed, e.. a aue or a sensor that is linked to a display. All applications can be performed without spillin fluid. Connectin and disconnectin test point and hose assembly causes no leaks. Dependin on the series used, connectin is possible at a maximum WP of 400 s (40 MPa). Test points reduce costs. Practice has proven that pressure readin with a test point takes less than a minute only. Test points constitute an economical advantae. Valve Technoloy Check valve principle The test point's core piece is a check valve, located on top of the test point. It can either be closed (= rest position) or opened (= operative position). Once a hose assembly is connected to the test point, the check valve opens and fluid can flow. Durin disconnection, the check valve shuts without spillin fluid. All connectin parts are desined in such a way that enain / disenain is safe at any time. Ball valve & poppet valve Two check valve types are coon standard: a) Ball valve. b) Poppet valve. The ball valve principle is that of a hardened steel ball in a metal seat. Tihtness is achieved by the contact of both ball and seat surfaces. The hiher the system pressure, the more the ball is pressed into the metal seat, thus providin tihtness. Ball valves have a very lon life time and can withstand peak pressures well. Nevertheless, ball valves are sensitive to particles such as dust, dirt, or contaminated fluids, and they must not be used with aseous media. Other than the ball valve, the poppet valve achieves tihtness by usin an o-rin, i.e. sealin properties are provided not by a metal-to-metal seat but an o-rin-to-metal device. It can withstand the same pressure impacts as the ball valve, but the use of o-rins involves a subjection to wear and deterioration. Its main advantaes are a hiher rade of insensitiveness to particles, and that it can be used with certain aseous media if officially approved. Both types have advantaes and disadvantaes. vdh test points are equipped with reliable and popular ball valves. Standard series The top end of a test point denominates the series a test point belons to: a) M16x2 b) M16x1.5 c) Steck (Pin-Lock) d) S12.65x1.5 M16x2 The most popular series is M16x2, i.e. a male thread M16 with a pitch of 2. The other series are still in use, but by far not as much as series M16x2. M16x1.5 M16x1.5 has about the same major dimensions as series M16x2, but it is often alvanised in olive colour to be distinuishable from series M16x2. Olive zinc platin is not available in free for technical reasons. Desin +layout E. Brunssen Brookwe Cloppenbur Germany 4

5 Steck (Pin-Lock) The Steck series has an unthreaded top, because Steck hose fittin and Steck test point are not linked by threads but a twin-ended pin. This series has a limited permissible workin pressure, and for new desin it is recoended to use other series than Steck. S12.65x1.5 This series features a thread called 'Säenewinde' or 'buttress thread'. It was orinally desined to cope with very heavy loads. The thread form is similar to a sawtooth, with a non-syetrical profile that provides hih strenth and self-lockin properties. Compared to series M16x2 and M16x1.5, series S12.65x1.5 is smaller in size and thus suitable for applications with limited space. Material Steel Except where indicated otherwise, steel products in this cataloue are made of free cuttin steel and / or C-based quenched and tempered steel, e.. housins, valve insert housins, adapters, and fittins DN2, DN3, and DN4. Steel cap assembly: chain components are made of soft steel. Valve inserts: chromium steel ball, sprins are made of sprin steel. Cold or hot-fored nuts, turned cuttin rins, and forin parts are made of materials accordin to relevant standards and / or DIN standards. Stainless steel Except where indicated otherwise, stainless steel products in this cataloue are made of stainless steel, which is similar to AISI 316 Ti. For example housins, valve insert housins, adapters, fittins DN2, DN3, and DN4. Stainless steel cap assembly: chain components are made of (similar to AISI 304). Valve inserts: chromium steel ball, sprins are made of Nuts and cuttin rins are made of Other materials Yellow plastic caps: POM (Delrin ) and PA. Hose: PA, PUR, PE, Aramid. See chapter on hose and fittins. Pins, clips: Soft steel or sprin steel. Test boxes: See test box chapter. O-rins, seals All valve inserts of steel and stainless steel test points have Viton (FPM) o-rins. Most steel test points and steel fittins have NBR seals, except where indicated otherwise. All test points and fittins made of stainless steel have Viton (FPM) seals. Seals in FS (FVMQ), EPDM, PUR, and other materials on request. Platin, Coatin, Finish Steel parts Except for a small number, all items are ZnNi-coated (zinc-nickel), and threaded parts are coated with a finish adjustin the friction coefficient. ZnNi coatin provides excellent corrosion resistance. ZnNi coatin is of blue-silvery or rey-silvery colour, and it is free. M16x1.5 is olivereen and not free due to technical reasons. Some steel parts are still chromated in white colour (silvery, Cr3, free), and will radually be subjected to ZnNi coatin in the future. Stainless steel parts Parts in stainless steel are uncoated. Temperature The component with the least temperature resistance determines the temperature rane of a test point, fittin, or hose assembly. Seals and plastic NBR: -20 C to +100 C FPM (Viton ): -20 C to +200 C POM (Delrin ): max C Steel DIN (Compression couplins - Technical Delivery Conditions) quotes an operatin temperature of -20 C to +120 C for steel, and an ambient temperature of -40 C is permitted, yet not confirmed by steel manufacturers accordin to DIN. Confer ISO , 5. Note that for steel, temperature ranes different from DIN may apply, dependin on steel properties and manufacturer. Stainless steel For stainless steel, DIN allows an operatin temperature of -60 C to +200 C. Permissive pressure load within this rane is reduced by 0% within the rane of -60 C to +20 C, 4% at 50 C, 11% at 100 C, and 20% at 200 C. Interim values can be calculated by interpolation. See also ISO , table 2. Example for WP 315 : at 10 C -> no reduction necessary at 100 C -> reduce 315 by 11%, i.e. reduce WP to Media temperature The media temperature shall not exceed the media manufacturer's temperature limits, and it shall conform to the temperature limits of the component with the least temperature resistance. Media, Fluids Oil The products are suitable for hydraulic oil and other oils based on mineral oil. For use with any other fluid, the manufacturer shall be contacted. Gaseous media Test points with ball valves are not suitable for the use with aseous media. Fittins and hose assemblies can be used with certain aseous media, dependin on the media's properties and the seal material. vdh provides special hose and hose assemblies suitable for the use with aseous media. For such applications, the use of pricked hose (hose with perforated cover) is compulsory. The manufacturer shall be contacted before the use of aseous media with any of vdh's products. Pressure and WP stands for Pressure Nominal, and is followed by a dimensionless fiure, correspondin with international and standardised ratins. Example: 400 or 630. rates are listed in the product tables, and they relate to an ambient temperature of 20 C. For example, 630 of a test point relates to the maximum permissible workin pressure (WP) of 630 at 20 C. Temperatures hiher or lower than 20 C affect the physical characteristics (e.. yield point) of steel and stainless steel, and thus a test point operated at a temperature of e C requires a reduced maximum permissible workin pressure. Pressure Nominal relates to pressure at 20 C e WP Workin Pressure relates to pressure at different temperatures e The pressure unit used in this cataloue is, since it is still very popular. The correct unit for pressure is Mea-Pascal, MPa. 1 = 0.1 MPa = 10 5 Pa = Pa = 14.5 psi 1 Pa = MPa = 10 Maximum adaption pressure Test points and hose assemblies can be enaed and disenaed at a maximum WP of up to 400 at 20 C ambient temperature, if they have a maximum permissible WP of at least 400. Maximum permissible pressure The component with the least permissible WP determines the maximum permissible WP of a test point, fittin, or hose assembly. Safety factor for test points: SF4 up to 400, ~SF3 for 630. For example, a test point with WP max. = 400 combined with an adapter with WP max. = 630 would restrict this hydraulic couple to a maximum permissible WP of 400 only. Temporary and permanent use while under pressure Once test point and hose assembly are enaed and set under pressure, this status may only be maintained temporarily, i.e. not permanently. Especially impulse pressure with hih amplitude and hih frequency imposed on an enaed couplin over a loner period, can cause damae to the seal that provides the tiht fit of valve insert and hose fittin's nozzle. For permanent applications, a combination of e.. male stud adapters + DKO type hose assemblies is more suitable. vdh provides solutions in many sizes. Desin +layout E. Brunssen Brookwe Cloppenbur Germany 5

6 Standards & Thread Conformance A. General standards for male & female threads Metric: DIN 13; DIN ISO 261 e.. M14x1.5 parallel thread UN/UNF: ASME B1.1; ISO 725 e.. 7/16-20 UNF parallel thread BSPP: DIN EN ISO e.. G1/4 parallel thread BSPT 3 : DIN EN ; ISO 7-1 e.. R1/4 male taper thread DIN EN ; ISO 7-1 e.. Rp1/4 female parallel thread NPT 1 : ANSI/ASME B e.. 1/4-18 NPT taper thread NPTF 2 : ANSI B e.. 1/4-18 NPTF dryseal taper thread Caps for hose fittins Type "SK" Standard cap, steel, hex + knurl Type "SR" Round cap, steel, knurled Type "SS" Hex 19, stainless steel B. Stud ends Metric: DIN Form B cuttin ede, CE DIN EN ISO Form/Type E elastomeric seal, ED (DIN 3869) UN/UNF: ISO /3 o-rin, OR BSPP: DIN Form B cuttin ede, CE DIN EN ISO Form E elastomeric seal, ED (DIN 3869) BSPT 3 : DIN Form C taper thread, CO NPT 1 : ANSI/ASME B taper thread, CO NPTF 2 : ANSI B dryseal taper thread, CO C. Ports Metric: DIN Form X, Y parallel thread UN/UNF: ISO parallel thread BSPP: DIN Form X, Y parallel thread BSPT 3 : DIN Form Z parallel thread NPT 1 : ANSI/ASME B taper thread NPTF 2 : ANSI B dryseal taper thread D. Fittins (main types) BE: DIN compression fittins (standpipe) DKO, GR: DIN EN ISO ; DIN 2353; DIN compression fittins (o-rin) DKR: BS conical sealin surface fittins JIC: ISO ; SAE J flared fittins ORFS: ISO ; SAE J1453 o-rin face seal fittins 1 NPT: Where pressure-tiht joints are required, it is intended that taper pipe threads conformin to this standard be made up wrench-tiht with a sealant, e.. teflon thread tape or liquid sealant. To prevent allin on certain pipin materials such as stainless steel, the sealant usually contains a lubricant. 2 NPTF threads require no additional sealant, provided that crest and root truncation is in accordance with this standard's specifications. 3 BSPT: In order to achieve tihtness, it is recoended to use sealant aids like teflon thread tape or liquid sealant. Caps Caps for test points Type "A" Plastic cap, yellow POM, knurled e.. EG A Type "B" Standard cap, steel, hex + knurl e.. EG B Type "BR" Round cap, steel, knurled e.. EG BR Type "BS" Hex 19, stainless steel e.. EG BS-4571 Type "SK" Type "SR" Type "SS" Anti vibration device Special applications e.. where test points are installed in or nearby a vibratin enine miht require a device that prevents the cap from fallin off. An anti vibration device is an extra o-rin slipped over the series' thread, thus fastenin the chain rin to the housin, and at the same time holdin the cap tithly to the test point housin. It is available for all cap types except plastic cap, type "A". As standard, all test points come without the device. Material is NBR. FPM (Viton ) is available on request. Add -VS for anti vibration device in NBR, e..: EG B standard, no anti vibration device EG B-VS with anti vibration device in NBR In eneral, never tihten the cap with a wrench. Usin hand power is sufficient. Anti vibration device o-rin Lenth and weiht Caps differ in terms of type and material. Test point's weiht and total lenth are listed in the table of each product. Type of test point Total lenth Material of test point Type "A" see table -20 : see table -1.5 steel Type "B" see table : see table steel Type "BR" see table +6 : see table steel Type "BS" see table : see table stainless steel Type "GK" see table -26 : see table -12 steel Type "GK" see table -35 : see table -12 stainless steel "GK" stands for test point without cap. 26 Type "GK", no cap = table - 12 Type "B", standard = table Type "A", plastic cap = table Type "A" Type "B" Type "BR" Type "BS" Examples (weiht): EG A = weiht of EG B - 20 = = 47 EG GK = weiht of EG B - 26 = = 41 Examples (total lenth ): EG A = of EG B = = 49.5 EG GK = of EG B - 12 = = 39 Desin +layout E. Brunssen Brookwe Cloppenbur Germany 6

7 Stud Ends, Ports, Sealin Types Sealin type: OR O-rin Metric Stud end: - parallel thread - works standard Port: - parallel thread - works standard T Port d +0.1 t1 t2 min. t3 min. M8x M10x d T t1 t2 t3 Sealin type: OR O-rin UNF Stud end: - parallel thread - ISO /3 Port: - parallel thread - ISO T Port d2 min. d5 ± min. max. L4 min. Z ±1 5/16-24 UNF /16-20 UNF /2-20 UNF /16-18 UNF d2 d5 Z L4 T Sealin type: CO Taper BSPT Stud end: - taper thread (R) - DIN , Form C Port: - parallel thread (Rp) - DIN , Form Z T Port b2 min. t3 min. Rp1/ Rp1/ T b2 t3 Sealin type: CO Taper NPT Stud end: - taper thread - ANSI/ASME B Port: - taper thread - ANSI/ASME B T Port t1 min. t2 min. 1/8-27 NPT /4-18 NPT /8-18 NPT T t1 t2 Sealin type: CE Cuttin Ede BSPP+Metric Stud end: - parallel thread - DIN , Form B (metric) (EN ISO ) - DIN , Form B (BSPP) (DIN EN ISO ) Port: - parallel thread - DIN , Form X (metric) - DIN , Form X (BSPP) T Port a1 max. b1 min. d4 min. G1/4 BSPP G3/8 BSPP G1/2 BSPP M12x M14x M16x M18x t d4 T a1 b1 t1 Sealin type: ED ED rin BSPP+Metric Stud end: - parallel thread - DIN EN ISO , Form/Type E (metr.) - DIN EN ISO , Form E (BSPP) Port: - parallel thread - DIN , Form X (metric) - DIN , Form X (BSPP) Seal: - DIN 3869, ED Rin T Port a1 max. b1 min. d4 min. G1/8 BSPP G1/4 BSPP G3/8 BSPP G1/2 BSPP G3/4 BSPP M12x M14x M16x t1 d4 T a1 b1 t1 Data shown are for information only and are subject to chane without prior notice. For desin, only data from relevant up to date standards apply. Desin +layout E. Brunssen Brookwe Cloppenbur Germany 7

8 15 0 German Test Point Manufacturer Group 113 EG... Test point with male stud Part No. Fi. Sealin Type Seal Material M16x2 EG B M16x2 G1/8 BSPP E ED NBR ZnNi EG B M16x2 G1/4 BSPP D CE ZnNi EG B M16x2 G1/4 BSPP E ED NBR ZnNi EG B M16x2 G3/8 BSPP E ED NBR ZnNi EG B¹ M16x2 G1/2 BSPP D CE ZnNi EG B M16x2 G1/2 BSPP E ED NBR ZnNi EG B¹ M16x2 G3/4 BSPP E ED NBR yes EG B M16x2 R1/8 BSPT C CO ZnNi EG B M16x2 R1/4 BSPT C CO ZnNi EG B M16x2 1/8-27 NPT C CO ZnNi EG B M16x2 1/4-18 NPT C CO ZnNi EG B M16x2 3/8-18 NPT C CO ZnNi EG B M16x2 5/16-24 UNF B OR FPM ZnNi EG B M16x2 7/16-20 UNF B OR NBR ZnNi EG B M16x2 1/2-20 UNF B OR NBR ZnNi EG B M16x2 9/16-18 UNF B OR NBR ZnNi EG B² M16x2 M8x1 A OR FPM ZnNi EG B M16x2 M10x1 A OR NBR ZnNi EG B M16x2 M12x1.5 E ED NBR ZnNi EG B M16x2 M14x1.5 E ED NBR ZnNi EG B M16x2 M16x1.5 E ED NBR ZnNi EG B¹ M16x2 M18x1.5 D CE ZnNi EG 9 EG B EG B ¹Adapter version. ²Do not use for new desin. Seals: Standards: Test point with male threaded stud. Popular standard series M16x2. Steel. Valve seals are enerally made of Viton (FPM). For other seals see table. See Technical Information. Standard cap is hex/knurl. Other cap types: see Technical Information. EG B, standard series M16x2 9 Sealin types For detailed description of sealin types, stud ends, and port holes see Technical Information. Fi. A Fi. B Fi. C Fi. D Fi. E 9 O-rin OR o-rin, metric O-rin OR o-rin, UNF CO conical CE cuttin ede ED elastomeric seal EG B (adapter version) Test point Hose assembly DN2 Gaue connector psi Kl Typical application: Test point + hose assembly DN2 + aue connector + aue o-rin Gaue x refers to coatin: "ZnNi" = Zinc-Nickel + transparent coatin, free. "yes" = other coatin, free. "no" = not free. Desin +layout E. Brunssen Brookwe Cloppenbur Germany 8

9 Group 111 BE... Test point with standpipe Part No. L/S Fi. D L = liht series, S = heavy series. M16x2 (L/S) BE B L+S M16x2 A / ZnNi BE B L+S M16x2 A / ZnNi BE B L+S M16x2 A / ZnNi 1 L 3 4 S Seals: Standards: Notes: Test point with standpipe. Steel. BE = Viton (FPM). BE BE = Viton (FPM) + NBR. DIN 2353, 24 compression fittins. Standard cap is hex/knurl. Other cap types: see Technical Information. - Other sizes on request. - For new desin use DKO type. - Cuttin rins and swivel nuts not included. Fi. A Typical assembly (left): BE B 1 = Swivel nut, L. DIN 3870 / DIN EN ISO = Swivel nut, S. DIN 3870 / DIN EN ISO = Cuttin rin, L+S. DIN 3861 / DIN EN ISO = Metallic tube connector for 24 compression fittins, L. DIN EN ISO = Metallic tube connector for 24 compression fittins, S. DIN EN ISO The drawin shows a typical assembly of standpipe, swivel nut, and cuttin rin. The assemblies of either L (liht) or S (heavy) fit into tube connectors for 24 compression fittins accordin to standard. Threads: metric. Example shown: BE B (10L and 10S). BE 9 BE B Group 112 DKO... Test point with 24 male cone Part No. D L/S Fi. M16x2 DKO B 6 L M16x2 M12x1.5 C ZnNi DKO B 8 L M16x2 M14x1.5 C ZnNi DKO B 10 L M16x2 M16x1.5 C ZnNi DKO B 12 L M16x2 M18x1.5 C ZnNi DKO B 15 L M16x2 M22x1.5 B ZnNi DKO B 18 L M16x2 M26x1.5 B ZnNi DKO B 22 L M16x2 M30x2 B ZnNi DKO B 28 L M16x2 M36x2 B ZnNi DKO B 35 L M16x2 M45x2 B ZnNi DKO B 42 L M16x2 M52x2 B ZnNi DKO B 6 S M16x2 M14x1.5 C ZnNi DKO B 8 S M16x2 M16x1.5 C ZnNi DKO B 10 S M16x2 M18x1.5 C ZnNi DKO B 12 S M16x2 M20x1.5 C ZnNi DKO B 14 S M16x2 M22x1.5 B ZnNi DKO B 16 S M16x2 M24x1.5 B ZnNi DKO B 20 S M16x2 M30x2 B ZnNi DKO B 25 S M16x2 M36x2 B ZnNi DKO B 30 S M16x2 M42x2 B ZnNi DKO B 38 S M16x2 M52x2 B ZnNi Fi. B DKO B = swivel nut = o-rin 24 D 7 1 DKO 9 D DKO B Seals: Standards: Test point with 24 male cone and metric swivel nut (either thrust pin or slip-on type). Steel. Valve seals are enerally made of Viton (FPM). All other seals are made of NBR. DIN EN ISO ; DIN 2353; DIN 3865, 24 compression fittins. Standard cap is hex/knurl. Other cap types: see Technical Information. 1 = thrust pin Fi. C 2 = o-rin DKO B = thrust pin nut 24 D 1 2 x refers to coatin: "ZnNi" = Zinc-Nickel + transparent coatin, free. "yes" = other coatin, free. "no" = not free. Desin +layout E. Brunssen Brookwe Cloppenbur Germany 9

10 Group 114 GR... Test point + union with 24 female cone Part No. D L/S Fi. M16x2 GR B 6 L M16x2 M12x1.5 A ZnNi GR B 8 L M16x2 M14x1.5 A ZnNi GR B 10 L M16x2 M16x1.5 A ZnNi GR B 12 L M16x2 M18x1.5 A ZnNi GR B 15 L M16x2 M22x1.5 A ZnNi GR B 18 L M16x2 M26x1.5 A ZnNi GR B 22 L M16x2 M30x2 A ZnNi GR B 28 L M16x2 M36x2 A ZnNi GR B 35 L M16x2 M45x2 A yes GR B 42 L M16x2 M52x2 A ZnNi GR B 6 S M16x2 M14x1.5 A ZnNi GR B 8 S M16x2 M16x1.5 A ZnNi GR B 10 S M16x2 M18x1.5 A ZnNi GR B 12 S M16x2 M20x1.5 A ZnNi GR B 14 S M16x2 M22x1.5 A ZnNi GR B 16 S M16x2 M24x1.5 A ZnNi GR B 20 S M16x2 M30x2 A ZnNi GR B 25 S M16x2 M36x2 A ZnNi GR B 30 S M16x2 M42x2 A yes GR B 38 S M16x2 M52x2 A yes GR GR B Test point mounted on a union with both ends 24 female cone, with nuts and cuttin rins. Steel. Nuts and cuttin rins acc. to DIN Seals: Valve seals are enerally made of Viton (FPM). Standards: DIN EN ISO ; DIN Standard cap is hex/knurl. Other cap types: see Technical Information. Notes: Also available: - without nuts + cuttin rins (e.. GR B-oMoS) - without test point (e.. GR G) GR GR G 24 D Fi. A GR B 17 GR GR B-oMoS Group 115 GRJ... Test point + union with JIC 37 male cone Part No. Fi. Tube Tube inch M16x2 GRJ B-oMoS M16x2 3/4-16 UNF B 12 1/ ZnNi D WP Test point mounted on a union with JIC 37 male / male ends. Steel. Seals: Valve seals are enerally made of Viton (FPM). Standards: ISO ; SAE J514, 37 flared fittins. WP rates acc. to ISO Standard cap is hex/knurl. Other cap types: see Technical Information. Notes: is not shown in drawins and pictures. It relates to the hex size of the nuts. Nuts and bushins on request. 37 D GRJ GRJ B-oMoS Fi. B GRJ B-oMoS 17 x refers to coatin: "ZnNi" = Zinc-Nickel + transparent coatin, free. "yes" = other coatin, free. "no" = not free. Desin +layout E. Brunssen Brookwe Cloppenbur Germany 10

11 Group 117 GRJ AI... Test point + JIC 37 male / female swivel Part No. Fi. Tube ¹ can also be AF11/16". Tube inch Test point mounted on an in-line connector with JIC 37 male / female swivel end. Steel. Seals: Valve seals are enerally made of Viton (FPM). Standards: ISO ; SAE J514, 37 flared fittins. WP rates acc. to ISO Standard cap is hex/knurl. Other cap types: see Technical Information. M16x2 GRJ AI B M16x2 7/16-20 UNF A 6 1/ yes GRJ AI B M16x2 9/16-18 UNF A 10 3/ ¹ yes GRJ AI B M16x2 3/4-16 UNF A 12 1/ ZnNi GRJ AI B M16x2 7/8-14 UNF A 16 5/ yes GRJ AI B M16x2 1-1/16-12 UN A 20 3/ yes GRJ AI B M16x2 1-5/16-12 UN A ZnNi D WP GRJ AI GRJ AI B Fi. A GRJ AI B D 20 crimped swivel nut Group 122 GRM AI... Test point + 24 cone fem./ male swivel Part No. D L/S, T2 Fi. M16x2 GRM AI B 6 L M16x2 M12x yes GRM AI B 8 L M16x2 M14x1.5 B yes GRM AI B 10 L M16x2 M16x1.5 B yes GRM AI B 12 L M16x2 M18x1.5 B yes GRM AI B 15 L M16x2 M22x1.5 B yes GRM AI B 18 L M16x2 M26x1.5 B yes GRM AI B 22 L M16x2 M30x2 B yes GRM AI B 28 L M16x2 M36x2 100 yes GRM AI B 35 L M16x2 M45x2 100 yes GRM AI B 42 L M16x2 M52x2 100 yes GRM AI B 6 S M16x2 M14x yes GRM AI B 8 S M16x2 M16x1.5 B yes GRM AI B 10 S M16x2 M18x1.5 B yes GRM AI B 12 S M16x2 M20x1.5 B yes GRM AI B 16 S M16x2 M24x1.5 B yes GRM AI B 20 S M16x2 M30x2 B yes GRM AI B 25 S M16x2 M36x2 400 yes GRM AI B 30 S M16x2 M42x2 250 yes GRM AI B 38 S M16x2 M52x2 250 yes GRM AI GRM AI B Test point mounted on an in-line connector with 24 female cone / male cone swivel end. Steel. Seals: Valve seals are enerally made of Viton (FPM). All other seals are made of NBR. Standards: DIN EN ISO ; DIN Standard cap is hex/knurl. Other cap types: see Technical Information. Notes: Swivel end with thrust pin swivel nut. Grey italics = available on request. No standard stock item. Also available: - nut + cuttin rin for 24 female cone end - without test point (e.. GRM AI 08L-G; port thread is M10x1) 24 D Fi. B GRM AI B T2 x refers to coatin: "ZnNi" = Zinc-Nickel + transparent coatin, free. "yes" = other coatin, free. "no" = not free. Desin +layout E. Brunssen Brookwe Cloppenbur Germany 11

12 Group 118 GRO AI... Test point + ORFS male / female swivel Part No. Fi. Tube Tube inch D1 M16x2 GRO AI B M16x2 9/16-18 UNF A 6 1/ yes GRO AI B M16x2 11/16-16 UN A 10 3/ yes GRO AI B M16x2 13/16-16 UN A 12 1/ yes GRO AI B M16x UNS A 16 5/ yes GRO AI B M16x2 1-3/16-12 UN A 20 3/ yes GRO AI B M16x2 1-7/16-12 UN A yes D2 Test point mounted on an in-line ORFS connector with ORFS. End1 flat face with o-rin. End2 flat face w/o o-rin and with swivel nut. Steel. Seals: Valve seals are enerally made of Viton (FPM). All other seals are made of NBR. Standards: ISO ; SAE J1453. WP rates acc. to ISO Standard cap is hex/knurl. Other cap types: see Technical Information. GRO AI GRO AI B Fi. A GRO AI B D1 D2 20 crimped swivel nut x refers to coatin: "ZnNi" = Zinc-Nickel + transparent coatin, free. "yes" = other coatin, free. "no" = not free. Desin +layout E. Brunssen Brookwe Cloppenbur Germany 12

13 Group 119 IG... Test point JIC 37 female M16x2 Part No. Fi. Tube Tube inch WP IG B M16x2 7/16-20 UNF A 6 1/ ZnNi IG B M16x2 1/2-20 UNF A 8 5/ ZnNi IG B M16x2 9/16-18 UNF A 10 3/ ZnNi IG B M16x2 3/4-16 UNF B 12 1/ yes IG B M16x2 7/8-14 UNF B 16 5/ yes IG B M16x2 1-1/16-12 UN B 20 3/ yes IG B M16x2 1-5/16-12 UN B yes IG B M16x2 1-5/8-12 UN B / ZnNi IG B M16x2 1-7/8-12 UN B / ZnNi Test point with JIC 37 female cone and UN/UNF riid or swivel nut. Steel. Seals: Fi. A: all seals are made of Viton (FPM). Fi. B: valve seals are made of Viton (FPM), rest is made of NBR. Standards: ISO ; SAE J514, 37 flared fittins. WP rates acc. to ISO Standard cap is hex/knurl. Other cap types: see Technical Information. Notes: Special versions / adapter versions available on request. 9 IG 9 9 IG B Fi. B IG B = swivel nut 74 Fi. A IG B = riid body 74 Group 120 IGO... Test point ORFS female swivel Part No. Fi. Tube Tube inch M16x2 IGO B M16x2 9/16-18 UNF C 6 1/ yes IGO B M16x2 11/16-16 UN C 10 3/ ZnNi IGO B M16x2 13/16-16 UN C 12 1/ yes IGO B M16x UNS C 16 5/ ZnNi IGO B M16x2 1-3/16-12 UN C 20 3/ yes IGO B M16x2 1-7/16-12 UN C yes IGO B M16x2 1-11/16-12 UN C / ZnNi IGO IGO B Test point with ORFS flat face and UN/UNF/UNS swivel nut. Flat face w/o o-rin. Steel. Seals: IGO IGO : all seals are made of Viton (FPM). Other part nos.: valve seals are made of Viton (FPM), rest is made of NBR. Standards: ISO , o-rin face seal fittins. Standard cap is hex/knurl. Other cap types: see Technical Information. Notes: Special versions / adapter versions available on request. Fi. C IGO B = swivel nut flat face w/o o-rin x refers to coatin: "ZnNi" = Zinc-Nickel + transparent coatin, free. "yes" = other coatin, free. "no" = not free. Desin +layout E. Brunssen Brookwe Cloppenbur Germany 13

14 80 German Test Point Manufacturer Group 121 SCH... Bulkhead test point Part No. 1 2 Fi. M16x2 + others SCH B M16x2 M16x2 M16x2 A ZnNi SCH B M16x2 M16x1.5 M16x1.5 B no SCH 1620.Steck B M16x2 Pin-Lock M16x2 C ~ yes SCH B M16x1.5 M16x1.5 M16x1.5 A no Seals: Standards: Notes: Bulkhead test point with male threaded rod and 2 locknuts. Suitable for mountin in control panels or for linkin hose ends of equal / different series. Steel. Valve seals are enerally made of Viton (FPM). See Technical Information. Standard cap is hex/knurl. Other cap types: see Technical Information. 1 end = valve insert with ball (standard). 2 end = valve insert has no ball, i.e. no check valve device applies. SCH SCH B Typical application: Bulkhead test point Gaue psi Gaue connector Hose assembly DN2 Bulkhead test point Test point Hose assembly DN2 Block Control panel, board w/o ball Fi. A SCH B 2 w/o ball Fi. B SCH B 2 w/o ball Fi. C SCH 1620.Steck B x refers to coatin: "ZnNi" = Zinc-Nickel + transparent coatin, free. "yes" = other coatin, free. "no" = not free. Desin +layout E. Brunssen Brookwe Cloppenbur Germany 14

15 Group 141 MA... Gaue connector Part No. T2 Fi. Sealin Type Seal Material M16x2 + Pin-Lock MA Pin-Lock G1/4 BSPP M16x2 A O-rin NBR ~ yes MA A/B M16x2 G1/4 BSPP B O-rin NBR ZnNi MA Pin-Lock G1/2 BSPP M16x2 A O-rin NBR ~ yes MA A/B M16x2 G1/2 BSPP B O-rin NBR ZnNi MA Pin-Lock 1/4-18 NPT M16x2 A taper ~ yes MA A/B M16x2 1/4-18 NPT B taper ZnNi psi Seals: Standards: Notes: Gaue connector for standard operations like the linkin of aue, hose assembly, and test point. Locknut included for fixin the aue connector to a panel or a test ri board. Steel. Valve seals are enerally made of Viton (FPM). For other seals see table. See Technical Information. Pin-Lock series has black plastic cap with brass pin. Steel cap or plastic cap for M16x2 end available on request. Valves at the series end have no ball, i.e. no check valve device applies. MA MA A/B Gaue w/o ball Pin-Lock Gaue connector w/o ball Hose assembly DN2 12max. T2 12max. Test point Fi. A MA Fi. B MA A/B Typical application: Gaue + aue connector + hose assembly + test point Group 143 WMA... Gaue connector 90 Part No. Fi. Sealin Type Seal Material M16x2 WMA A/B M16x2 G1/4 BSPP C O-rin NBR ZnNi WMA A/B M16x2 G1/2 BSPP C O-rin NBR ZnNi Seals: Standards: Notes: Gaue connector 90 for the linkin of aue and hose assembly. Steel. Valve seals are enerally made of Viton (FPM). For other seals see table. See Technical Information. Steel or plastic cap for M16x2 end available on request. Valves at the series end have no ball, i.e. no check valve device applies. Pin-Lock version available on request. O-rin w/o ball WMA WMA A/B Fi. C WMA A/B = swivel nut x refers to coatin: "ZnNi" = Zinc-Nickel + transparent coatin, free. "yes" = other coatin, free. "no" = not free. Desin +layout E. Brunssen Brookwe Cloppenbur Germany 15

16 Group 142 MAD... Direct aue connector Part No. Fi. Sealin Type ¹ S version = for sensors, special lenth of. Typical application: Gaue + direct aue connector + test point Seal Material M16x2 + S12.65 MAD A/B M16x2 G1/4 BSPP A O-rin NBR ZnNi MAD S¹ M16x2 G1/4 BSPP B ZnNi MAD A/B M16x2 G1/2 BSPP A O-rin NBR ZnNi MAD S¹ M16x2 G1/2 BSPP B ZnNi MAD S¹ M16x2 M12x1.5 C ZnNi MAD A/B M16x2 1/4-18 NPT A ZnNi MAD A/B S12.65x1.5 G1/4 BSPP (A) O-rin NBR ZnNi MAD A/B S12.65x1.5 G1/2 BSPP (A) O-rin NBR ZnNi MAD A/B S12.65x1.5 1/4-18 NPT (A) ZnNi D Direct aue connector for mountin a aue directly to a test point. Steel. Seals: Nipple seal is made of Viton (FPM). For other seals see table. Standards: See Technical Information. Notes: Cf. notes of WMAD.... MAD MAD A/B psi Gaue Direct aue connector Test point Fi. A MAD A/B D Fi. B MAD S Fi. C MAD S Group 144 WMAD... Direct aue connector 90 Part No. Fi. Sealin Type Seal Material M16x2 WMAD A/B M16x2 G1/4 BSPP D O-rin NBR ZnNi WMAD S¹ M16x2 G1/4 BSPP E ZnNi WMAD A/B M16x2 G1/2 BSPP D O-rin NBR ZnNi WMAD S¹ M16x2 G1/2 BSPP E ZnNi WMAD S¹ M16x2 M12x1.5 E² ZnNi WMAD A/B M16x2 1/4-18 NPT E² > ZnNi Fi. D WMAD A/B = swivel nut Fi. E WMAD S = riid body WMAD ¹ S version = for sensors, special lenth of. 2 For rouh imae of, see Fi. C of MAD.... WMAD A/B O-rin D Seals: Standards: Notes: Direct aue connector 90 for mountin a aue directly to a test point. Steel. Nipple seal is made of Viton (FPM). For other seals see table. See Technical Information. Imperial (inch) stud ends acc. to DIN and DIN EN ISO Form E only fit to S version of WMAD (see Fi. E). Gaue studs only fit to A/B version of WMAD. For series S12.65x1.5 please call. x refers to coatin: "ZnNi" = Zinc-Nickel + transparent coatin, free. "yes" = other coatin, free. "no" = not free. Desin +layout E. Brunssen Brookwe Cloppenbur Germany 16

17 Group 151 AD... Adapter swivel / male Part No. 1 2 Fi. ¹ = stud end G1/4 acc. to DIN EN ISO , Form E, with ED-seal in NBR. Due to modular desin, 1 of Fi. C type can be combined with almost any of the housin components/studs of the EG type. Adapter with female swivel and male riid, to adapt from one series to another. This item is useful for test boxes with a limited number of uncoon test points, e.. AD 1620/Steck allows to quickly adapt from M16x2 standard series to Pin-Lock series (Steck series). Can also be combined with ADI+SAD. Steel. Seals: All seals are made of Viton (FPM), except AD... with G1/4 male: ED seal in NBR. Standards: See Technical Information. Steel caps for 1 ends available as shown only. Steel or plastic caps for 2 ends available on request. Notes: Special versions available on request, e.. AD in 90 (see WAD...). Thread S12.65x1.5 is a metric buttress thread with sawtooth profile, providin retardant properties. AD type is without ball, i.e. no check valve device applies. Various 9 AD 1620/1620 B M16x2 M16x2 A ZnNi AD 1620/1615 B M16x2 M16x1.5 A no AD 1620/Steck M16x2 Pin-Lock B yes AD 1620/0104 B¹ M16x2 G1/4 BSPP C ZnNi AD 1615/1615 B M16x1.5 M16x1.5 A no AD 1615/1620 B M16x1.5 M16x2 A ZnNi AD 1615/Steck M16x1.5 Pin-Lock B yes AD 1615/0104 B¹ M16x1.5 G1/4 BSPP C ZnNi AD 1215/1620 B S12.65x1.5 M16x2 D ZnNi AD 1215/1615 B S12.65x1.5 M16x1.5 D no AD 1215/Steck S12.65x1.5 Pin-Lock (B) yes AD 1215/0104 B¹ S12.65x1.5 G1/4 BSPP (C) ZnNi 1 w/o ball 9 AD 1 AD 1620/1615 B w/o ball AD 1215/1620 B Test point M16x2 S12.65x1.5 Typical application: Adaption from uncoon series S12.65x1.5 to coon series M16x2 Fi. A AD 1620/1615 B Fi. B AD 1620/Steck 2 1 w/o ball Fi. C AD 1620/0104 B 2 Fi. D AD 1215/1620 B AD AD 1620/Steck AD AD 1620/0104 B AD AD 1615/1615 B AD AD 1215/1620 B AD AD 1215/Steck AD AD 1215/0104 B x refers to coatin: "ZnNi" = Zinc-Nickel + transparent coatin, free. "yes" = other coatin, free. "no" = not free. Desin +layout E. Brunssen Brookwe Cloppenbur Germany 17

18 Group 157 WAD... Adapter 90 swivel / male Part No. 1 2 Fi. Various WAD 1620/1620 B M16x2 M16x2 A ZnNi WAD 1620/1615 B M16x2 M16x1.5 A no WAD 1620/Steck M16x2 Pin-Lock B yes WAD 1620/0104 B¹ M16x2 G1/4 BSPP C ZnNi WAD 1615/1615 B M16x1.5 M16x1.5 A no WAD 1615/1620 B M16x1.5 M16x2 A ZnNi WAD 1615/Steck M16x1.5 Pin-Lock B yes WAD 1615/0104 B¹ M16x1.5 G1/4 BSPP C ZnNi WAD 1215/1620 B S12.65x1.5 M16x2 D ZnNi WAD 1215/1615 B S12.65x1.5 M16x1.5 D no WAD 1215/Steck S12.65x1.5 Pin-Lock (B) yes WAD 1215/0104 B¹ S12.65x1.5 G1/4 BSPP (C) ZnNi WAD WAD 1620/1615 B ¹ = stud end G1/4 acc. to DIN EN ISO , Form E, with ED seal in NBR. Adjust orientation of 2 end when tihtenin 1 end. Due to modular desin, 1/Fi. C type can be equipped with almost any of the components available from the standard rane (cf. EG type). Seals: Standards: Notes: Adapter 90 with female swivel and male riid, to adapt from one series to another. Useful for test boxes with a limited number of test points, e.. WAD 1620/Steck allows to quickly adapt from M16x2 standard series to Pin-Lock series (Steck series). Can also be combined with ADI+SAD. Steel. All seals are made of Viton (FPM), except WAD... with G1/4 male: ED seal in NBR. See Technical Information. Steel caps for 1 ends available as shown only. Steel or plastic caps for 2 ends available on request. Special versions on request. Thread S12.65x1.5 is a metric buttress thread with sawtooth profile, providin retardant properties. WAD type is without ball, i.e. no check valve device applies. w/o ball 2 Fi. A WAD 1620/1615 B Fi. B WAD 1620/Steck 9 w/o ball 1 9 Fi. C WAD 1620/0104 B 1 w/o ball 2 Fi. D WAD 1215/1620 B 1 WAD WAD 1620/Steck WAD WAD 1620/0104 B WAD WAD 1615/1615 B WAD WAD 1215/1620 B WAD WAD 1215/Steck WAD WAD 1215/0104 B x refers to coatin: "ZnNi" = Zinc-Nickel + transparent coatin, free. "yes" = other coatin, free. "no" = not free. Desin +layout E. Brunssen Brookwe Cloppenbur Germany 18

19 Group 152 AD... Coon adapter Male / Female Part No. T2 Fi. Sealin Type Seal Material AD WD G1/4 BSPP G1/8 BSPP B ED NBR ZnNi AD WD G3/8 BSPP G1/4 BSPP B ED NBR ZnNi AD G1/2 BSPP G1/4 BSPP A CE ZnNi AD WD G1/2 BSPP G1/4 BSPP B ED NBR ZnNi AD WD G3/4 BSPP G1/4 BSPP B ED NBR yes AD G1 BSPP G1/4 BSPP A CE ZnNi AD WD M14x1.5 M8x1 B ED NBR ZnNi AD M18x1.5 M8x1 A CE ZnNi AD M22x1.5 M12x1.5 A CE ZnNi Seals: Standards: Coon adapter, e.. for the use with test boxes. Can also be used with hose fittins, e.. adapter AD WD + DN2 hose fittin AG Steel. See table. See Technical Information. Fi. A Fi. B AD T2 AD WD 8 15 Sealin type: CE (cuttin ede) Sealin type: ED (ED-rin, DIN 3869) AD WD Group 154 ADI... Standards: Coon adapter Part No. T2 Fi. Coon adapter, for creatin G1/8 female riid end. Steel. See Technical Information. Female / Female ADI G1/8 BSPP G1/8 BSPP C ZnNi T2 Fi. C ADI Typical application: ADI to test point > G1/8 female Typical application: ADI to hose fittin > G1/8 female ADI ADI ADI EG B G1/8 male G1/8 female ADI AG 0108 end DN2 G1/8 male G1/8 female x refers to coatin: "ZnNi" = Zinc-Nickel + transparent coatin, free. "yes" = other coatin, free. "no" = not free. Desin +layout E. Brunssen Brookwe Cloppenbur Germany 19

20 Group 155 ADI... Swivel adapter Various 1 Part No. 1 2 Fi. Adapter with both ends female swivel, for linkin male ends of equal / different series. This item is useful for test boxes with a limited number of test points. Can also be combined with SAD. Steel. Seals: All seals are made of Viton (FPM). Standards: See Technical Information. Steel caps available as shown only. Notes: Special versions available on request, e.. ADI in 90. Thread S12.65x1.5 is a metric buttress thread with sawtooth profile, providin retardant properties. ADI B M16x2 M16x2 A ZnNi ADI B M16x2 M16x1.5 A ZnNi ADI B M16x2 S12.65x1.5 B ZnNi ADI B M16x1.5 M16x1.5 A ZnNi ADI B M16x1.5 S12.65x1.5 B ZnNi ADI B S12.65x1.5 S12.65x1.5 C ZnNi Fi. A ADI B ADI ADI B ADI ADI B ADI ADI B 2 Fi. B ADI B Fi. C ADI B ADI ADI B ADI ADI B ADI ADI B x refers to coatin: "ZnNi" = Zinc-Nickel + transparent coatin, free. "yes" = other coatin, free. "no" = not free. Desin +layout E. Brunssen Brookwe Cloppenbur Germany 20

21 Group 156 SAD... Hose connector Various 1 Part No. 1 2 Fi. SAD 1620/1620 M16x2 M16x2 A ZnNi SAD 1620/1615 M16x2 M16x1.5 B no SAD 1620/Steck M16x2 Pin-Lock C yes SAD 1615/1615 M16x1.5 M16x1.5 B no SAD 1615/Steck M16x1.5 Pin-Lock C no SAD Steck/Steck Pin-Lock Pin-Lock D yes w/o ball Seals: Standards: Notes: Hose connector, for linkin hose ends of equal / different series. Suitable for test boxes with a limited number of hose assemblies: hose assemblies can be combined to form one lon assembly. Can also be combined with swivel adapter ADI. Steel. Valve seals are enerally made of Viton (FPM). See Technical Information. Steel or plastic cap for M16x2 end and M16x1.5 end available on request. Valves at the series end have no ball, i.e. no check valve device applies. Fi. A SAD 1620/ SAD SAD 1620/1620 SAD SAD 1620/1615 SAD SAD 1620/Steck SAD SAD 1615/1615 SAD SAD 1615/Steck 1 1 w/o ball w/o ball 1 Fi. B SAD 1620/ Fi. C SAD 1620/Steck 2 w/o ball 2 SAD SAD Steck/Steck Fi. D SAD Steck/Steck x refers to coatin: "ZnNi" = Zinc-Nickel + transparent coatin, free. "yes" = other coatin, free. "no" = not free. Desin +layout E. Brunssen Brookwe Cloppenbur Germany 21

22 15 German Test Point Manufacturer Group 113 EG... Test point with male stud Part No. Fi. Sealin Type Seal Material M16x1.5 EG B M16x1.5 G1/8 BSPP D CE EG B M16x1.5 G1/8 BSPP E ED NBR EG B M16x1.5 G1/4 BSPP D CE EG B M16x1.5 G1/4 BSPP E ED NBR EG B M16x1.5 G3/8 BSPP E ED NBR EG B¹ M16x1.5 G1/2 BSPP D CE EG B¹ M16x1.5 G1/2 BSPP E ED NBR EG B M16x1.5 R1/8 BSPT C CO EG B M16x1.5 R1/4 BSPT C CO EG B M16x1.5 1/8-27 NPT C CO EG B M16x1.5 1/4-18 NPT C CO EG B M16x1.5 7/16-20 UNF B OR NBR EG B M16x1.5 9/16-18 UNF B OR NBR EG B² M16x1.5 M8x1 A OR FPM EG B M16x1.5 M10x1 A OR NBR EG B M16x1.5 M12x1.5 E ED NBR EG B M16x1.5 M14x1.5 D CE EG B M16x1.5 M14x1.5 E ED NBR EG EG B ¹Adapter version. ²Do not use for new desin. Test point with male threaded stud. Special series M16x1.5. Steel. Olive reen zinc platin is not available in free for technical reasons. Some components may be plated in blue (silverish) or ZnNi. Seals: Valve seals are enerally made of Viton (FPM). For other seals see table. Standards: See Technical Information. Standard cap for M16x1.5 is round/knurl. Other cap types: see Technical Information. EG B EG B Fi. A Fi. B Fi. C Fi. D Fi. E O-rin O-rin Special Sealin types For detailed description of sealin types, stud ends, and port holes see Technical Information. OR o-rin, metric OR o-rin, UNF CO conical CE cuttin ede ED elastomeric seal Desin +layout E. Brunssen Brookwe Cloppenbur Germany 22

23 Group 112 DKO... Test point with 24 male cone Part No. D L/S Fi. M16x1.5 DKO B 6 L M16x1.5 M12x1.5 C DKO B¹ 8 L M16x1.5 M14x1.5 B DKO B¹ 10 L M16x1.5 M16x1.5 B DKO B¹ 12 L M16x1.5 M18x1.5 B DKO B 15 L M16x1.5 M22x1.5 A DKO B 18 L M16x1.5 M26x1.5 A DKO B 22 L M16x1.5 M30x2 A DKO B 28 L M16x1.5 M36x2 A DKO B 35 L M16x1.5 M45x2 A DKO B 42 L M16x1.5 M52x2 A DKO B 6 S M16x1.5 M14x1.5 C DKO B¹ 8 S M16x1.5 M16x1.5 B DKO B¹ 10 S M16x1.5 M18x1.5 B DKO B¹ 12 S M16x1.5 M20x1.5 B DKO B 14 S M16x1.5 M22x1.5 A DKO B 16 S M16x1.5 M24x1.5 A DKO B 20 S M16x1.5 M30x2 A DKO B 25 S M16x1.5 M36x2 A DKO B 30 S M16x1.5 M42x2 A DKO B 38 S M16x1.5 M52x2 A Special DKO DKO B ¹Adapter version. Test point with 24 male cone and metric swivel nut (either thrust pin or slip-on type). Special series M16x1.5. Steel. Olive reen zinc platin is not available in free for technical reasons. Some components may be plated in white (silverish) or yellow. Seals: Valve seals are enerally made of Viton (FPM). All other seals are made of NBR. Standards: DIN EN ISO ; DIN 2353; DIN 3865, 24 compression fittins. Standard cap for M16x1.5 is round/knurl. Other cap types: see Technical Information. 1 = o-rin Fi. A DKO B = swivel nut 24 D = thrust pin 2 = o-rin Fi. C DKO B = thrust pin nut 24 D Fi. B DKO B = thrust pin nut 1 = thrust pin 2 = o-rin 24 D 1 2 Desin +layout E. Brunssen Brookwe Cloppenbur Germany 23

24 Group 114 GR... Test point + union with 24 female cone Part No. D L/S Fi. M16x1.5 Test point mounted on a union with both ends 24 female cone, with nuts and cuttin rins. Special series M16x1.5. Steel. Olive reen zinc platin is not available in free for technical reasons. Some components may be plated in white (silverish) or yellow. Nuts and cuttin rins acc. to DIN Seals: Valve seals are enerally made of Viton (FPM). Standards: DIN EN ISO ; DIN Standard cap is round/knurl. Other cap types: see Technical Information. Notes: Also available: - without nuts + cuttin rins (e.. GR B-oMoS) - without test point (e.. GR G) GR B 6 L M16x1.5 M12x1.5 A GR B 8 L M16x1.5 M14x1.5 A GR B 10 L M16x1.5 M16x1.5 A GR B 12 L M16x1.5 M18x1.5 A GR B 15 L M16x1.5 M22x1.5 A GR B 18 L M16x1.5 M26x1.5 A GR B 22 L M16x1.5 M30x2 A GR B 28 L M16x1.5 M36x2 A GR B 35 L M16x1.5 M45x2 A GR B 42 L M16x1.5 M52x2 A GR B 6 S M16x1.5 M14x1.5 A GR B 8 S M16x1.5 M16x1.5 A GR B 10 S M16x1.5 M18x1.5 A GR B 12 S M16x1.5 M20x1.5 A GR B 14 S M16x1.5 M22x1.5 A GR B 16 S M16x1.5 M24x1.5 A GR B 20 S M16x1.5 M30x2 A GR B 25 S M16x1.5 M36x2 A GR B 30 S M16x1.5 M42x2 A GR B 38 S M16x1.5 M52x2 A Special Special GR GR GR B GR B-oMoS w/o ball 24 12max. D Fi. B MA A/B Fi. A GR B 17 Group 141 MA... Seals: Standards: Notes: Gaue connector Part No. Fi. Sealin Type Seal Material M16x1.5 Gaue connector for standard operations like the linkin of aue, hose assembly, and test point. Locknut included for fixin the aue connector to a panel or a test ri board. Special series M16x1.5. Steel. Olive reen zinc platin is not available in free for technical reasons. Valve seals are enerally made of Viton (FPM). For other seals see table. See Technical Information. Steel cap for M16x1.5 end available on request. Other cap types: see Technical Information. Valves at the series end have no ball, i.e. no check valve device applies. MA A/B M16x1.5 G1/4 BSPP B O-rin NBR MA A/B M16x1.5 G1/2 BSPP B O-rin NBR Special MA MA A/B Desin +layout E. Brunssen Brookwe Cloppenbur Germany 24

25 Group 142 MAD... Direct aue connector ¹ S version = for sensors, special lenth of. Seals: Standards: Notes: Part No. Fi. Sealin Type Seal Material M16x1.5 Direct aue connector for mountin a aue directly to a test point. Special series M16x1.5. Steel, ZnNi-coated. Nipple seal is made of Viton (FPM). For other seals see table. See Technical Information. Imperial (inch) stud ends acc. to DIN and DIN EN ISO Form E only fit to S version of MAD (see Fi. B). Gaue studs only fit to A/B version of MAD. For series S12.65x1.5 please call. D MAD A/B M16x1.5 G1/4 BSPP A O-rin NBR MAD S¹ M16x1.5 G1/4 BSPP B MAD A/B M16x1.5 G1/2 BSPP A O-rin NBR MAD S¹ M16x1.5 G1/2 BSPP B MAD S¹ M16x1.5 M12x1.5 C MAD A/B M16x1.5 1/4-18NPT A MAD MAD A/B Special D Fi. A MAD A/B Fi. B MAD S Fi. C MAD S Other types of M16x1.5 Various other types of M16x1.5 are available from stock, e.. WMA, WMAD, GRJ AI, GRO AI and SCH. See M16x2 section for eneral data. Desin +layout E. Brunssen Brookwe Cloppenbur Germany 25

26 Group 113 EG... Test point with male stud Part No. Fi. Sealin Type ¹Do not use for new desin. ²Adapter version. Seal Material Pin-Lock EG ¹ Pin-Lock M8x1 A OR FPM ~33 9 ~ yes EG Pin-Lock M10x1 A OR NBR ~33 9 ~ yes EG Pin-Lock R1/8 BSPT B CO ~33 9 ~ EG ² Pin-Lock G1/4 BSPP C ED NBR ~53 12 ~ no Seals: Standards: Notes: Test point with male threaded stud. For applications with limited space and weiht. Note limited. Steel. Internal valve seals are enerally made of Viton (FPM). For other seals see table. See Technical Information. Black plastic cap with brass insert. Not available in stainless steel. EG (Pin-Lock) EG pin pin Fi. A EG Fi. B EG Sealin types For detailed description of sealin types, stud ends, and port holes see Technical Information. pin O-rin OR o-rin, metric CO conical ED elastomeric seal Fi. C EG (adapter version) Pin-Lock series Modular desin allows to build almost any kind of pin-lock test point for types like BE, DKO, GR, IG, IGO, MA, WMA, etc. Call for details. GR (Pin-Lock) GR BE (Pin-Lock) BE DKO (Pin-Lock) DKO MA (Pin-Lock) MA x refers to coatin: "ZnNi" = Zinc-Nickel + transparent coatin, free. "yes" = other coatin, free. "no" = not free. Desin +layout E. Brunssen Brookwe Cloppenbur Germany 26

27 Group 511/512/513 S... Test hose Part No. DN Pricked yes/no Pdyn Pburst D1 D2 Tube Material Reinforcement Material Cover Material Temp. rane C DN2/3/4 S2 DN2 no ± ±0.1 PA Aramid PUR S2GE DN2 yes ± ±0.1 PA Aramid PUR SDN3 DN3 no ± ±0.1 PA Aramid PA S4GE DN4 yes ± ±0.2 PE Aramid PE S5GE DN4 yes ± ±0.1 PA Aramid PA r min. /m Cover Reinforcem. Tube Description Hih performance test hose for hydraulic applications. Suitable for media like hydraulic oil and fluids based on mineral oil. For reasons of compatibility, adjust media to the materials shown in the table. For specific or eneral media resistance, please call. On request - Hose for media other than hydraulic oil. - Low temperature hose. - Customised cover label. - Other pressure ranes. - Swain diameters. Fi. A Test hose DN2/3/4 D1 D2 Information The abbreviation r min. denominates the minimum bend radius. To avoid undue compression / overexpansion of bent hose, do not o beyond prescribed limits as listed in the table. See Fi. B. Pricked hose has a needled cover, i.e. the cover is perforated (for aseous media). Dependin on the lenth required, hose is supplied either in taped small bulks or on wooden / cardboard reels. For lon lenths and hih volumes, production lenth of test hose is limited by technical means, thus the total lenth on a reel is divided into sections. S Hose S2, SDN3, S4GE, S5GE Fi. B Minimum bend radius Hose r min. Aramid Aramid is a shortened form of aromatic polyamide. This stron and heat-resistant synthetic fibre is coonly known as Kevlar (DuPont). Its main features are: - ood resistance aainst abrasion and oranic solvents - low flaability - nonconductive - very ood strenth-to-weiht properties - sensitive to acids, salts, and ultraviolet radiation Test hose DN2/3/4 has 1 braid of Aramid fibre, providin excellent technical features for hose reinforcement. Best results for cuttin hose are achieved by usin micro-teethed cuttin tools. The white colour of the fibre can chane to liht brown when exposed to sunliht / ultraviolet radiation. Water jet cuttin is another suitable method for cuttin, but Aramid tends to loose strenth when in contact with water / humidity. vdh hose can be easily cut usin sharp blades (carbon steel recoended). Prescriptions & recoendations for test hose / test hose assemblies All test hose and test hose assemblies are subject to natural wear and aein. Service life and shelf life depend on a number of aspects. In eneral, the lifetime of these products is affected by overstrainin in terms of temperature, frequent active movements, hih impulse frequencies, and other mechanical, physical, or chemical irritations. 1) Pressure: The weakest element of a hose assembly sets the pressure limits. 2) Media: Select hose and fittins that both meet the requirements of the media used. For aseous media, use pricked hose only. 3) Pressin: Use only oriinal vdh hose and hose fittins. Combinations with other manufacturers of hose and fittins are possible, call for details and adjustments. 4) Handlin: Do not overstretch, twist, or compress. 5) Clamps: Do not use coon clamps that are used for rubber hose. Use only clamps that do not constrict the hose. Fix clamps to hose loosely only, never tiht. Allow hose assemblies to move freely in axial direction, otherwise defects can occur. Try to avoid clampin where possible. 6) Storae: Store cool and dry at ambient room temperature 20 C ±5 C (recoended). See DIN 7716 and ISO ) Protection: Avoid exposition to sun, heat, ultraviolet radiation, and especially ozone. Do not apply solvents to hose. 8) Safety: Never try to repair a defect hose or hose assemblies and / or fittins. Always protect others and yourself when under operatin conditions with a hose assembly. 9) Layin: Follow DIN standards for proper layin of hose and hose assemblies. See DIN ) Damae: Do not subject to rude handlin. Keep away from dust and dirt. Never connect a hose assembly to a test point if any of the internal connectin parts is dirty. 11) Paint: Avoid application of paint. Paint chemicals can irritate hose and fittin materials. 12) Ae: When manufacturin a hose assembly, the hose should not be older than 4 years. The service life of a hose assembly shall not exceed 6 years, includin a shelf life of 2 years. 13) Fittins: Coon fittin types like SK 1620 are suitable for temporary use only. For permanent use, select e.. DKO type fittins. See Technical Information. 14) Fastenin: Do not fasten SK 1620 standard hose ends and test point caps with a wrench. Usin hand power is sufficient. Desin +layout E. Brunssen Brookwe Cloppenbur Germany 27

28 Hose assemblies DN2/3/4 Description A hose assembly consists of a piece of hose with two fittin ends. Today, most micro bore hose assemblies have fittins that are fixed to the hose end by usin swae ferrules. Layout of a hose assembly, Fi. A The layout of a hose assembly is determined by 3 lenths: Lenth of hose assembly -> determined by customer, e ; fixed lenth Partial lenth of fittin(s) -> fixed lenth due to desin of fittin Lenth of hose -> to be determined, cuttin lenth For an outstretched hose assembly, measures from the face of end 1 to the face of end 2, in. For 45 or 90 fittins, it measures from the centre point of the fittin's face, i.e. it should not measure from the very end of an elbow end to the other end, see Fi. A. The overall lenth Lmax. is not relevant for the layout of a hose assembly. has to be taken into consideration when cuttin a piece of hose at a lenth of. is the partial lenth of a fittin to be measured. measures from the adjoinin point of hose + fittin's tail (see X, Fi. A) to the fittin's front face. = + (end1)+ (end2) = standard definition of a hose assembly = - (end1) - (end2) = determination for the lenth of the hose, cuttin lenth Example: = 1200 (end1) = 20 (end2) = 25 = - (end1) - (end2) = = 1155 Consequently, must be cut to a nominal lenth of The actual lenth to be cut should be a few less, because ferrules stretch when pressed. With experience, accurate results can be achieved, meetin the allowances. Note: can vary due to technical chanes left to the discretion of the manufacturer, and technical data of in this cataloue are enerally subject to chane without prior notice. Allowance for lenth, Table A Hose assemblies require an allowance in lenth, because it is hardly possible to make a hose assembly of e with an allowance of ±1. Table A shows allowances accordin to DIN Table A: Allowance for lenth Fi. A Layout of typical hose assemblies (end1) Allowance ; % > > > % -0.5% > % -1.0% X Overall lenth, Lmax. (Do not use) Hose assembly 2 x S2-SK 1620/SK 1620x630 X (end2) Lenths for hose assemblies, Tables B and C Standard lenths as shown in Table C are recoended, yet all hose assembly lenths startin from about 160 are possible. Note that very lon hose assemblies can involve a sinificant pressure drop. 1. Measure with a vernier caliper 2. Cut hose to lenth 3. Assemble components 4. Press ferrule Overall lenth, Lmax. (Do not use) 5. Check swae diameter 6. Flush + final inspection Table B: DIN lenths for hose assemblies [] Table C: vdh standard lenths for hose assemblies [] Desin +layout E. Brunssen Brookwe Cloppenbur Germany 28

29 Pressure drop, Fi. A In a hydraulic system without flow, pressure is denominated as static pressure. Here, the pressure is constant throuhout the system, and enery is only needed for maintainin the desinated pressure. In fact, in practice most hydraulic systems operate with hydraulic fluids that flow while under pressure (dynamic pressure). In a crawler tractor for example, pressure chanes from static to dynamic when the excavator shovel is held still for a few seconds (static) and then lifted (dynamic). Such fluid flow entails pressure drops, especially due to fluid friction. Reasons for pressure drops: - viscosity of the medium - temperature of the medium - volumetric flow rate - internal diameter, total lenth and internal rouhness of pipe / hose - form / orientation of fittin (e.. elbow fittin) - various obstructions within the hydraulic system, e.. valves and any kind of chane in diameter When makin the layout of a hose assembly, it should be kept in mind that the bore of e.. a DN2 hose is 2, but the bore of the fittin is much smaller than that after pressin the ferrule. As a consequence, the usable internal diameter is reduced at places where fittins are fixed to a hose assembly, ranin from 0.8 to 1.0 for DN2 after pressin. Data for pressure drop rates per m can be obtained from hose manufacturers, renowned dealers, or DIN Anular displacement, Fi. B Some applications require one or both ends to be displaced at a certain anle. This is called an anular displacement, and it relates to hose assemblies with elbow fittins only. Fi. B ives an example of an anular displacement of 180 of one end (end A). Lookin towards end B - which remains in the natural 0 position - end A is turned 180 anti-clockwise. The natural 0 fittins position of a hose assembly is that of both ends followin the natural, banana-like deflection of the hose, i.e. the elbow fittins look downwards. Before displacement, both ends should be brouht into this position. Pressin Pressin (swain) ferrules to fittins DN2/3/4 shall be made with hih precision presses only, usin suitable die sets of at least 6 dies. Always check after pressin: O.D. of ferrule > determine nominal and actual pressin diameter I.D. of fittin tail > determine collapse rate of fittin tail A collapse of the fittin tail is the key indicator for a successful pressin. No collapse is not desirable, because there is no indication that the pressin was made at the hihest permissive pressure and press stroke. A stron collapse reduces the I.D. unduly and stresses materials. Fi. A Pressure drop from 1 to 5: 1 Pump 2 Chane of diameter/eometry (fittin style) 3 Chane of orientation(elbow) 4 Chane of diameter (throttle, valve) 5 Chane of diameter (fittin's tail) Fi. B 180 anular displacement of one end (A) 180 Note: Swain thermoplastic hose DN2/3/4 differs from swain coon rubber hose in terms of material performance and tolerances. Pressin is successful only if all of these conditions are fulfilled: a) a collapse of the fittin tail is established; b) prescribed pressin diameter is met; c) suitable die set is used. 6 or 8 hih precision die sets can be used. It is essential to use a die set diameter suitable for the DN to be swaed. Unsuitable die set diameters and an unprecisely workin pressin machine can lead to defective swains: a) Die set diameter too small --> too broad embossed fillets on the outside of the ferrule --> not enouh material available for the inside of the swain. b) Pressin diameters determined on e.. 3 points alon the ferrule deviate from each other --> conical swain. A I. II. A A A 270 A A A 90 A B B 0 III. A B B Desin +layout E. Brunssen Brookwe Cloppenbur Germany 29

30 Group 171/172/173 Coon hose assemblies DN2 Part No. Hose-End1/End2 x DN ¹ End1 End2 Fi. S2-SK 1620/SK 1620x630 DN2 630 M16x2 M16x2 A 630 ZnNi S2-SK 1620/SK 1620x1000 DN M16x2 M16x2 A 630 ZnNi S2-SK 1620/SK 1620x1500 DN M16x2 M16x2 A 630 ZnNi x etc. S2-SK 1620/SK 1615x630 DN2 630 M16x2 M16x1.5 A 630 ZnNi S2-SK 1620/SK 1615x1000 DN M16x2 M16x1.5 A 630 ZnNi S2-SK 1620/SK 1615x1500 DN M16x2 M16x1.5 A 630 ZnNi x etc. S2-SK 1620/MD 0104x630 DN2 630 M16x2 MD 0104 B 630 ZnNi S2-SK 1620/MD 0104x1000 DN M16x2 MD 0104 B 630 ZnNi S2-SK 1620/MD 0104x1500 DN M16x2 MD 0104 B 630 ZnNi x etc. S2-SK 1620/Steckx630 DN2 630 M16x2 Pin-Lock C 400 ZnNi S2-SK 1620/Steckx1000 DN M16x2 Pin-Lock C 400 ZnNi S2-SK 1620/Steckx1500 DN M16x2 Pin-Lock C 400 ZnNi x etc. S2-Steck/Steckx630 DN2 630 Pin-Lock Pin-Lock D 400 ZnNi S2-Steck/Steckx1000 DN Pin-Lock Pin-Lock D 400 ZnNi S2-Steck/Steckx1500 DN Pin-Lock Pin-Lock D 400 ZnNi x etc. S2-SR 1620/SR 1620x630 DN2 630 M16x2 M16x2 E 630 ZnNi S2-SR 1620/SR 1620x1000 DN M16x2 M16x2 E 630 ZnNi S2-SR 1620/SR 1620x1500 DN M16x2 M16x2 E 630 ZnNi x etc. S2-SK 1615/SK 1615x630 DN2 630 M16x1.5 M16x1.5 A 630 ZnNi S2-SK 1615/SK 1615x1000 DN M16x1.5 M16x1.5 A 630 ZnNi S2-SK 1615/SK 1615x1500 DN M16x1.5 M16x1.5 A 630 ZnNi x etc. S2-SR 1615/SR 1615x630 DN2 630 M16x1.5 M16x1.5 E 630 ZnNi S2-SR 1615/SR 1615x1000 DN M16x1.5 M16x1.5 E 630 ZnNi S2-SR 1615/SR 1615x1500 DN M16x1.5 M16x1.5 E 630 ZnNi x etc. S2-SK 1215/SK 1215x630 DN2 630 S12.65x1.5 S12.65x1.5 (A) 630 ZnNi S2-SK 1215/SK 1215x1000 DN S12.65x1.5 S12.65x1.5 (A) 630 ZnNi S2-SK 1215/SK 1215x1500 DN S12.65x1.5 S12.65x1.5 (A) 630 ZnNi x etc. Fi. A Fi. B Fi. C Fi. D Fi. E End1 End2 ¹: Coon lenths for hose assemblies [] Other fittin types and lenths available. DN3 and DN4 on request. See fittin tables for types available. For stainless steel, see correspondin chapters. How to read a typical hose assembly DN2 (example for Fi. B): S2-SK 1620/MD 0104x1200 S2 SK 1620 MD Hose type Fittin type, end1 Fittin type, end2 Lenth of hose assembly, x refers to coatin: "ZnNi" = Zinc-Nickel + transparent coatin, free. "yes" = other coatin, free. "no" = not free. Desin +layout E. Brunssen Brookwe Cloppenbur Germany 30

31 Hose fittins DN2/3/4 Description Hih precision hose fittins are sold as sets only. The sizes rane from DN2, DN3, and DN4. All components match to the test hose listed in this cataloue. Without responsibility of the manufacturer's part, they can be used with hose of other manufacturers, but different pressin parameters must be obeyed. Unless based on an adapter version, bent fittins are manufactured from solid metal and are non-soldered. Pressure The component (fittin, hose) with the lowest permissive pressure sets the maximum permissive pressure limit of a hose assembly. Part numbers 1) Part no. as shown in the table = use for composin a part no. for a complete hose assembly. Example: S2-SK 1620/BE 06 x ) Part no. as shown in the table +suffix '-Lose' = use for orderin the fittin set only. Example: SK 1620-Lose, BE 06-Lose Group 181/182/183 Hülse... Ferrule Part No. DN Application for fittins D1 DN2/3/4 Hülse DN2 Standard for all DN ZnNi Hülse DN3 Standard for all DN ZnNi Hülse 11-6 DN4 Special slim version for DN ZnNi Hülse 13-6 DN4 Standard for most DN4; see exceptions ZnNi Hülse DN4 Standard for some DN4; see exceptions ZnNi Hülse D1 Ferrules for swain. Match with S... hose. Steel. Hülse Hülse Hülse Hülse 13-6 Group 181/183 AG... Male stud hose fittin Part No. DN Type Seal Type Seal Material Set DN2/DN4 AG 0108 DN2 G1/8 BSPP straiht CE ) 16 ZnNi AG 0104 DN2 G1/4 BSPP straiht ED NBR ) 55 ZnNi AG 0810 DN2 M8x1 straiht OR FPM ) 14 ZnNi AG 1010 DN2 M10x1 straiht OR NBR ) 20 ZnNi AG 0114 DN2 1/4-18 NPT straiht CO ) 37 ZnNi AG DN4 M8x1 straiht OR FPM ) 23 ZnNi AG DN4 1/4-18 NPT straiht CO ) 34 ZnNi AG DN4 R1/4 BSPT straiht CO ) 34 ZnNi AG AG 0114 Male stud fittins for swain. Steel. Sealin type: OR (O-rin) Sealin type: CE (cuttin ede) Sealin type: ED (ED-rin, DIN 3869) Sealin type: CO (conical) 1) Set consists of 1 fittin AG ferrule Hülse ) Set consists of 1 adapter fittin AG ferrule Hülse ED seal 3) Set consists of 1 fittin AG ferrule Hülse o-rin 4) Set consists of 1 fittin AG ferrule Hülse ) Set consists of 1 fittin AG ferrule Hülse o-rin 8 15 For detailed description of sealin types, stud ends, and port holes see Technical Information. AG AG 0104 AG 0104 AG 0810 AG AG 0810 x refers to coatin: "ZnNi" = Zinc-Nickel + transparent coatin, free. "yes" = other coatin, free. "no" = not free. Desin +layout E. Brunssen Brookwe Cloppenbur Germany 31

32 Group 181/182/183 BE... Standpipe hose fittin Part No. DN Type D1 Standards: D2 Standpipe hose fittins, for the use with cuttin rins + swivel nuts; L + S series. BE 04 = LL series. Steel. DIN 2353, 24 compression fittins. 1) Set consists of 1 fittin BE ferrule Hülse ) Set consists of 1 fittin BE ferrule Hülse ) Set consists of 1 fittin BE ferrule Hülse ) Set consists of 1 fittin BE ferrule Hülse (L/S) Set DN2/3/4 BE 04 DN2 straiht ) 6 ZnNi BE 06 DN2 straiht /400 1) 7 ZnNi BE 0645 DN /400 1) 12 yes BE 0690 DN /400 1) 12 yes BE 08 DN2 straiht /400 1) 11 ZnNi BE3 06 DN3 straiht /400 2) 9 ZnNi BE4 06 DN4 straiht /400 3) 19 ZnNi BE DN /400 3) 22 yes BE DN /400 3) 22 yes BE4 08 DN4 straiht /400 4) 20 ZnNi D1 D2 BE 06 BE 0690 D1 D2 BE BE BE 06 BE 0690 Group 181 DKR male cone hose fittin Part No. DN Type DN2 DKR 0104 DN2 straiht G1/4 BSPP ZnNi male with conical sealin surface. To fit female cone adapters acc. to BS Steel. Plastic sleeve. Standards: BS DKR DKR 0104 Set consists of 1 fittin DKR ferrule Hülse nut UEM sleeve Staubkappe ol DKR 0104 x refers to coatin: "ZnNi" = Zinc-Nickel + transparent coatin, free. "yes" = other coatin, free. "no" = not free. Desin +layout E. Brunssen Brookwe Cloppenbur Germany 32

33 Group 181/183 DKO... Part No. DN D1 24 male cone hose fittin L/S Type Set DN2/DN4 DKOL 06 DN2 6 L straiht M12x ) 18 ZnNi DKOL 0645 DN2 6 L 45 M12x ) 26 yes DKOL 0690 DN2 6 L 90 M12x ) 26 yes DKOS 06 DN2 6 S straiht M14x ) 26 ZnNi DKOS 0645 DN2 6 S 45 M14x ) 33 yes DKOS 0690 DN2 6 S 90 M14x ) 33 yes DKOL 08 DN2 8 L straiht M14x ) 28 ZnNi DKOL 0845 DN2 8 L 45 M14x ) 35 ZnNi DKOL 0890 DN2 8 L 90 M14x ) 35 ZnNi DKOS 08 DN2 8 S straiht M16x ) 33 ZnNi DKOS 0845 DN2 8 S 45 M16x ) 40 ZnNi DKOS 0890 DN2 8 S 90 M16x ) 40 ZnNi DKOL4 06 DN4 6 L straiht M12x ) 29 ZnNi DKOL DN4 6 L 45 M12x ) 34 yes DKOL DN4 6 L 90 M12x ) 34 yes DKOS4 06 DN4 6 S straiht M14x ) 36 ZnNi DKOS DN4 6 S 45 M14x ) 43 yes DKOS DN4 6 S 90 M14x ) 43 yes DKOL4 08 DN4 8 L straiht M14x ) 36 ZnNi DKOL DN4 8 L 45 M14x ) 48 yes DKOL DN4 8 L 90 M14x ) 48 yes DKOS4 08 DN4 8 S straiht M16x ) 42 ZnNi DKOS DN4 8 S 45 M16x ) 53 yes DKOS DN4 8 S 90 M16x ) 53 yes DKOL4 10 DN4 10 L straiht M16x ) 43 ZnNi DKOS4 10 DN4 10 S straiht M18x ) 56 ZnNi DKOL4 12 DN4 12 L straiht M18x ) 55 ZnNi DKOS4 12 DN4 12 S straiht M20x ) 64 ZnNi DKOL 0645 DKO D1 DKOL DKOL 06 DKO DKOL 0645 Seals: Standards: Notes: Fittin with 24 male cone and metric swivel nut. Steel. Plastic sleeve. NBR. Viton (FPM) on request. DIN EN ISO ; DIN 2353; DIN 3865, 24 compression fittins = hih quality nipple body manufactured from the solid, i.e. non-soldered. 1) Set consists of 1 fittin DKO ferrule Hülse nut M 06 L 2) Set consists of 1 fittin DKO ferrule Hülse nut M 06 L-B2 + 1 sleeve Staubkappe ol 3) Set consists of 1 fittin DKO ferrule Hülse nut M 06 S 4) Set consists of 1 fittin DKO ferrule Hülse special nut M 06 S-B2 + 1 sleeve Staubkappe ol 5) Set consists of 1 fittin DKO ferrule Hülse nut M 08 L + 1 sleeve Staubkappe ol 6) Set consists of 1 fittin DKO ferrule Hülse nut M 08 S + 1 sleeve Staubkappe ol 7) Set consists of 1 fittin DKO ferrule Hülse nut M 06 L 8) Set consists of 1 fittin DKO ferrule Hülse nut M 06 L-B2 9) Set consists of 1 fittin DKO ferrule Hülse nut M 06 S 10) Set consists of 1 fittin DKO ferrule Hülse nut M 06 S-B2 11) Set consists of 1 fittin DKO ferrule Hülse nut M 08 L 12) Set consists of 1 fittin DKO ferrule Hülse nut M 08 L-B2 13) Set consists of 1 fittin DKO ferrule Hülse nut M 08 S 14) Set consists of 1 fittin DKO ferrule Hülse special nut M 08 S-B2 15) Set consists of 1 fittin DKO ferrule Hülse nut M 10 L 16) Set consists of 1 fittin DKO ferrule Hülse nut M 10 S 17) Set consists of 1 fittin DKO ferrule Hülse nut M 12 L 18) Set consists of 1 fittin DKO ferrule Hülse nut M 12 S D1 24 x refers to coatin: "ZnNi" = Zinc-Nickel + transparent coatin, free. "yes" = other coatin, free. "no" = not free. Desin +layout E. Brunssen Brookwe Cloppenbur Germany 33

34 Group 181/183 IG... NPT female hose fittin DN2/DN4 Part No. DN Type Set IG 0114 DN2 straiht 1/4-18 NPT ) 37 ZnNi IG DN4 straiht 1/4-18 NPT ) 46 ZnNi Standards: Fittin with NPT taper female thread. Hex is non-swivel (riid). Steel. ANSI/ASME B IG IG ) Set consists of 1 fittin IG ferrule Hülse ) Set consists of 1 fittin IG ferrule Hülse 13-6 IG 0114 Group 181/183 JIC female cone hose fittin Part No. DN Type Fi. Tube Tube inch WP Set DN2/DN4 JIC 0716 DN2 straiht 7/16-20 UNF A 6 1/ ) 18 yes JIC 0304 DN2 straiht 3/4-16 UNF B 12 1/ ) 55 yes JIC 0708 DN2 straiht 7/8-14 UNF B 16 5/ ) 92 yes JIC DN2 straiht 1-1/16-12 UN B 20 3/ ) 124 yes JIC DN2 straiht 1-5/16-12 UN B ) 222 yes JIC DN2 straiht 1-5/8-12 UN B / ) 342 yes JIC DN2 straiht 1-7/8-12 UN B / ) 581 yes JIC DN4 straiht 7/16-20 UNF A 6 1/ ) 27 yes JIC DN4 45 7/16-20 UNF C 6 1/ ) 35 JIC DN4 90 7/16-20 UNF C 6 1/ ) 35 yes JIC DN4 straiht 9/16-18 UNF A 10 3/ ) 46 yes JIC 74 JIC 0716 Fittin with 74 female cone and UN/UNF swivel nut (37 flared fittins). Steel. Plastic sleeve. Standards: ISO ; SAE J514. WP rates acc. to ISO ) Set consists of 1 fittin JIC ferrule Hülse nut + 1 sleeve Staubkappe ol 2) Set consists of 1 fittin (adapter) JIC ferrule Hülse nut 3) Set consists of 1 fittin JIC ferrule Hülse nut 4) Set consists of 1 fittin JIC ferrule Hülse nut + 1 plastic stopper disk Fi. A JIC Fi. B JIC 0304 JIC JIC 0304 JIC JIC Fi. C JIC Group 183 KB... Ball type hose fittin Part No. DN Type R Fittin with spherical ball type head. Fits to 60 female cone form U acc. to DIN Steel. Standards: DIN 3863 (KB4 06L). BS 5200 (KB4 0104). Notes: *Pressure not specified in DIN The ball type fittin was developed in the 1960ies as a universal fittin for the use with petrol, aseous and hydraulic media, and to fit to 24, 45, and 60 female cones likewise. KB4 0104: cf. BS Set DN4 KB4 06L DN4 straiht M12x * 1) 27 ZnNi KB DN4 straiht G1/4 BSPP ) 33 ZnNi KB4 06L R KB 1) Set consists of 1 fittin KB ferrule Hülse nut M 06 L-B2 2) Set consists of 1 fittin KB ferrule Hülse nut UEM 0104 KB4 06L x refers to coatin: "ZnNi" = Zinc-Nickel + transparent coatin, free. "yes" = other coatin, free. "no" = not free. Desin +layout E. Brunssen Brookwe Cloppenbur Germany 34

35 Group 181 MD... Gaue adapter hose fittin Part No. DN Type D1 Seals: Notes: Fittin for adaption to male G1/4 or G1/2 aue studs. Steel. Plastic sleeve. NBR. Viton (FPM) on request. Bent fittins for G1/4 = hih quality nipple body manufactured from the solid, i.e. non-soldered. Set DN2 MD 0104 DN2 straiht G1/4 BSPP ) 37 ZnNi MD DN2 45 G1/4 BSPP ) 45 yes MD DN2 90 G1/4 BSPP ) 45 yes MD 0102 DN2 straiht G1/2 BSPP ) 70 ZnNi MD DN2 90 G1/2 BSPP ) 127 ZnNi 1) Set consists of 1 fittin MD ferrule Hülse nut SKMA sleeve Staubkappe ol + 1 o-rin 2) Set consists of 1 fittin MD ferrule Hülse nut SKMA sleeve Staubkappe ol + 1 o-rin 3) Set consists of 1 pre-assembled fittin + 1 ferrule Hülse o-rin MD MD MD D1 MD Group 181 ORFS... MD MD MD 0104 ORFS flat face hose fittin Part No. DN Type Tube Tube inch Set MD DN2/DN4 ORFS 0916 DN2 straiht 9/16-18 UNF 6 1/ ) 44 yes ORFS 1116 DN2 straiht 11/16-16 UN 8, 10 5/16, 3/ ) 52 ZnNi ORFS 1316 DN2 straiht 13/16-16 UN 12 1/ ) 66 yes ORFS 1-14 DN2 straiht 1-14 UNS 14, 15, 16 5/ ) 106 yes ORFS DN2 straiht 1-3/16-12 UN 18, 20 3/ ) 163 yes ORFS DN2 straiht 1-7/16-12 UN ) 217 yes ORFS DN2 straiht 1-11/16-12 UN 30, / ) 322 yes ORFS DN4 straiht 9/16-18 UNF 6 1/ ) 54 yes ORFS DN4 straiht 11/16-16 UN 8, 10 5/16, 3/ ) 62 yes MD 0104 ORFS ORFS 0916 ORFS flat face fittin with UN/UNF/UNS swivel nut. Flat face w/o o-rin. Steel. Standards: ISO Notes: Adapter desin of nipple and flat face. ORFS , DN2/DN4 = o-rin in FPM. Others = NBR. 1) Set consists of 1 fittin ORFS ferrule Hülse nut 2) Set consists of 1 fittin ORFS ferrule Hülse nut ORFS 0916 Group 183 RS... Banjo hose fittin DN4 Part No. DN Type D1 S1 AF Rin type banjo fittin. Suitable for banjo bolts (hollow core screws) G1/8 + M10x1. Steel. Standards: Based on DIN Notes: Hih quality nipple body manufactured from the solid, i.e. non-soldered. Banjo bolts: call for part no. HS... (DIN 7643). RS4 10 DN4 straiht ZnNi AF D1 S1 RS RS4 10 Set consists of 1 fittin RS special ferrule Hülse 11-6 RS4 10 x refers to coatin: "ZnNi" = Zinc-Nickel + transparent coatin, free. "yes" = other coatin, free. "no" = not free. Desin +layout E. Brunssen Brookwe Cloppenbur Germany 35

36 Group 181/183 SK/SR... Hose fittin with swivel nut Part No. DN Type Fi. Cap D1 DN2/4 SK 1620 DN2 straiht M16x2 A hex/knurl ) 28 ZnNi SK DN2 90 M16x2 B hex/knurl ) 97 ZnNi SR 1620 DN2 straiht M16x2 D knurl ) 34 ZnNi SK 1615 DN2 straiht M16x1.5 A hex/knurl ) 28 ZnNi SK DN2 90 M16x1.5 B hex/knurl ) 97 ZnNi SR 1615 DN2 straiht M16x1.5 D knurl ) 33 ZnNi SK 1215 DN2 straiht S12.65x1.5 (A) hex/knurl ) 25 ZnNi SK DN2 90 S12.65x1.5 C hex/knurl ) 90 ZnNi SK DN4 straiht M16x2 (A) hex/knurl ) 37 ZnNi SK DN4 90 M16x2 (B) hex/knurl ) 105 ZnNi SK DN4 straiht M16x1.5 (A) hex/knurl ) 37 ZnNi SK DN4 90 M16x1.5 (B) hex/knurl ) 105 ZnNi SK DN4 straiht S12.65x1.5 (A) hex/knurl ) 32 ZnNi SK DN4 90 S12.65x1.5 (C) hex/knurl ) 97 ZnNi Seals: Swivel nut hose fittin, to connect hose assembly and test point. Steel. Plastic sleeve. Internal seals of 90 pre-assembled fittins are made of Viton (FPM). 1) Set consists of 1 fittin Schraubnippel + 1 ferrule Hülse nut SKK 1620 L + 1 dust cap Staubkappe 2) Set consists of 1 pre-assembled 90 fittin + 1 ferrule Hülse dust cap Staubkappe 3) Set consists of 1 fittin Schraubnippel + 1 ferrule Hülse nut SRK 1620 L + 1 dust cap Staubkappe 4) Set consists of 1 fittin Schraubnippel + 1 ferrule Hülse nut SKK 1615 L + 1 dust cap Staubkappe 5) Set consists of 1 fittin Schraubnippel + 1 ferrule Hülse nut SRK 1615 L + 1 dust cap Staubkappe 6) Set consists of 1 fittin Schraubnippel + 1 ferrule Hülse nut SK 1215 L + 1 dust cap Staubkappe 7) Set consists of 1 fittin Schraubnippel4 + 1 ferrule Hülse nut SKK 1620 L 8) Set consists of 1 fittin Schraubnippel4 + 1 ferrule Hülse nut SKK 1615 L 9) Set consists of 1 pre-assembled 90 fittin + 1 ferrule Hülse ) Set consists of 1 fittin Schraubnippel4 + 1 ferrule Hülse nut SK 1215 L Set SK Fi. A SK 1620 SK 1620 SK SK SK SR SR 1620 SK SK 1615 SK D1 Fi. D SR 1620 SK SK 1215 Fi. B SK Fi. C SK SK4 SK x refers to coatin: "ZnNi" = Zinc-Nickel + transparent coatin, free. "yes" = other coatin, free. "no" = not free. Desin +layout E. Brunssen Brookwe Cloppenbur Germany 36

37 Group 181 Steck... Pin-lock hose fittin DN2 Part No. DN Type Steck DN2 straiht Pin-Lock ZnNi Pin-lock hose fittin, to connect hose assembly and pin-lock series test point. Steel. Plastic sleeve. Set consists of 1 fittin Stecknippel + 1 ferrule Hülse dust cap Staubkappe Steck Steck Steck Group 181 SK/SR... Hose fittin + antikink sprin Part No. DN Type Fi. Cap D1 Set SK 162K DN2 straiht M16x2 A hex/knurl ) 39 yes SR 162K DN2 straiht M16x2 B knurl ) 45 yes SK 161K DN2 straiht M16x1.5 A hex/knurl ) 39 yes SR 161K DN2 straiht M16x1.5 B knurl ) 45 yes SK 121K DN2 straiht S12.65x1.5 (A) hex/knurl ) 35 yes DN2 Antikink sprin SK 162K Notes: Swivel nut hose fittin to connect hose assembly and test point. With antikink sprin (KS). Steel. Sprin: sprin steel, white (silverish) alvanised. Plastic sleeve. The antikink sprin KS fits to all DN2 fittin sets that have a sleeve or a dust cap. The use of a plastic dust cap or a plastic sleeve is compulsory for a tiht fit of the sprin. The sprin is not retrofittable, and it is available for DN2 only. For sprins on both ends of a hose assembly, a minimum hose lenth of at least ~400 is required. 90 version on request. 1) Set consists of 1 fittin Schraubnippel + 1 ferrule Hülse nut SKK 1620 L + 1 dust cap Staubkappe + 1 antikink sprin KS 2) Set consists of 1 fittin Schraubnippel + 1 ferrule Hülse nut SRK 1620 L + 1 dust cap Staubkappe + 1 antikink sprin KS 3) Set consists of 1 fittin Schraubnippel + 1 ferrule Hülse nut SKK 1615 L + 1 dust cap Staubkappe + 1 antikink sprin KS 4) Set consists of 1 fittin Schraubnippel + 1 ferrule Hülse nut SRK 1615 L + 1 dust cap Staubkappe + 1 antikink sprin KS 5) Set consists of 1 fittin Schraubnippel + 1 ferrule Hülse nut SK 1215 L + 1 dust cap Staubkappe + 1 antikink sprin KS Fi. A SK 1620 Fi. B SR 1620 D1 Fittin L~170 Dust cap Antikink sprin (Hose DN2) x refers to coatin: "ZnNi" = Zinc-Nickel + transparent coatin, free. "yes" = other coatin, free. "no" = not free. Desin +layout E. Brunssen Brookwe Cloppenbur Germany 37

38 Group 541 STL... Shrink tube label Part No.¹ Marked² Use for antikink Slips on hose DN Slips on ferrule DN DN2/3/4 ¹exemplary lenths; ²acc. to customer prescription; ³depends on font size, font type, data volume L Rows³ max. ST-35-X yes no A ST-35-X yes no B/E/F ST-35-X yes no D ST-100-X yes yes C ST-100-X yes yes Ref. Row1-> Row2-> Row3-> Example: ST-35-X Examples: L text-text-text-text-text text-text-text-text-text text-text-text-text-text A ST on DN2 Heat shrink tube sements for professional labelin of hose assemblies. Application: Desined to meet the requirements of hydraulics, chemical, military and medical industry. - Durable labelin with important data - Crisp font, value-increasin look - Individualised data and desin: loo, font, sequential serial numbers, etc. - Protects aainst manipulation of fittins; hard to remove - Lon labels improve antikink characteristics of hose ends - Blank labels can be marked with a ball pen before shrinkin Cross-linked Polyolefin (collective term for thermoplastic polymers, e.. PE, PP). Temp. rane: -55 C to +135 C. Shrink temp.: +85 C (min.) C. Properties: Resistant aainst wear, abrasion, military fluids, oil, and several deterents. Low flaability, self-extinuishin. Standard label colour is yellow, white on request. Font colour: black. Fits well after shrinkin, w/o use of adhesive. Gently follows flex of hose. Standards: AMS-DTL-23053/5 class 1+3, SAE AS 81531, MIL-STD-202F method 215J. ST-60 - Type ST for DN2, L=60 - cut, blank ST C - Type ST for DN2, L=60 - cut, marked - for customer markin acc. to definition "007" - customer shrinks DIY (-C) ST V - Type ST for DN2, L=60 - cut, marked - for customer markin acc. to definition "007" - vdh shrinks label on hose (-V) B ST on DN2 Notes: There are 3 label types, each with a different internal diameter before shrinkin: ST, ST, and ST. Selection depends on DN, number of rows, if ferrule is to be covered with shrink tube, and if antikink properties are to be added. Lenth of 35 is exemplary and fulfills minimum requirements reardin markins on label. Lenth of 100 exemplary for coverin ferrule and addin antikink properties. Labels can be cut to any lenth and custom-marked. On request. Labels w/o markin: remove suffix "-X". Heat un required for DIY shrinkin; label to be mounted before crimpin. Selection: ST can be used for DN2 only; cannot be used for shrinkin on ferrule, or for addin antikink properties. ST can be used for DN2+3+4; shrinkin on ferrule and addin antikink properties for DN2+DN3 only. ST can be used for DN4, if shrinkin on ferrule and addin antikink properties are desired. C ST on DN2, antikink D ST on DN4, symbol E ST on DN2, over ferrule F ST on DN3, warnin/instruction Serial numbers printable in sequence! G Sements, blank H Sements, marked I Sements, with sequential serial nos. Desin +layout E. Brunssen Brookwe Cloppenbur Germany 38

39 15 German Test Point Manufacturer Test points, adapter, and fittins in stainless steel stainless Popular test points and hose fittins are available in stainless steel. Suffix refers to the special material, e.. EG BS-4571 or BE Material is similar to AISI 316-Ti. Some test point's components are made of stainless steel qualities other than , e.. cap's chain and rin, and valve insert's ball. Media: Seals: : Stainless steel rane test points are suitable for the use with hydraulic oil based on mineral oil. For stainless steel products, all seals are enerally made of Viton (FPM). NBR and other materials on request. Stainless steel is not available for series Steck. Limited selection for series M16x1.5 available on request. Available in hex-shape only (BS-...). Round cap (knurl) and non-standard versions are available on request. For plastic cap see Technical Information. EG EG BS-4571 Group 313 EG... Part No. Stainless steel Test point with male stud ¹Adapter version. ²Do not use for new desin. Fi. Sealin Type M16x2 EG BS-4571 M16x2 G1/8 BSPP E ED EG BS-4571 M16x2 G1/4 BSPP E ED EG BS-4571¹ M16x2 G3/8 BSPP D CE EG BS-4571¹ M16x2 G3/8 BSPP E ED EG BS-4571¹ M16x2 G1/2 BSPP D CE EG BS-4571¹ M16x2 G1/2 BSPP E ED EG BS-4571 M16x2 1/4-18 NPT C CO EG BS-4571 M16x2 7/16-20 UNF B OR EG BS-4571 M16x2 9/16-18 UNF B OR EG BS-4571² M16x2 M8x1 A OR EG BS-4571 M16x2 M10x1 A OR EG BS Seals: Standards: Test point with male threaded stud. Standard series M16x2. Stainless steel. All seals are made of Viton (FPM). See Technical Information. EG BS-4571 (adapter version) Sealin types For detailed description of sealin types, stud ends, and port holes see Technical Information. Fi. A Fi. B Fi. C Fi. D Fi. E O-rin O-rin OR O-rin, metric OR o-rin, UNF CO conical CE cuttin ede ED elastomeric seal Desin +layout E. Brunssen Brookwe Cloppenbur Germany 39

40 Group 312 DKO... Part No. Stainless steel Test point with 24 male cone D L/S M16x2 DKO BS L M16x2 M14x DKO BS L M16x2 M16x DKO BS L M16x2 M18x DKO BS L M16x2 M22x DKO BS L M16x2 M26x DKO BS L M16x2 M30x DKO BS S M16x2 M16x DKO BS S M16x2 M18x DKO BS S M16x2 M20x DKO BS S M16x2 M22x DKO BS S M16x2 M24x DKO BS S M16x2 M30x DKO BS S M16x2 M36x stainless DKO DKO BS-4571 Seals: Standards: Test point with 24 male cone and metric swivel nut. Stainless steel. All seals are made of Viton (FPM). DIN EN ISO ; DIN 2353; DIN 3865, 24 compression fittins Group 314 GR... Part No. Stainless steel Test point + union with 24 female cone D L/S M16x2 GR BS L M16x2 M12x GR BS L M16x2 M14x GR BS L M16x2 M16x GR BS L M16x2 M18x GR BS L M16x2 M22x GR BS L M16x2 M26x GR BS L M16x2 M30x GR BS S M16x2 M14x GR BS S M16x2 M16x GR BS S M16x2 M18x GR BS S M16x2 M20x GR BS S M16x2 M22x GR BS S M16x2 M24x GR BS S M16x2 M30x GR BS S M16x2 M36x GR BS S M16x2 M42x = o-rin DKO BS-4571 stainless 24 D Test point mounted on a union with both ends 24 female cone, with nuts and cuttin rins. Stainless steel. Nuts and cuttin rins acc. to DIN Seals: All seals are made of Viton (FPM). Standards: DIN EN ISO ; DIN Notes: Also available - without nuts + cuttin rins (e.. GR BS-oMoS-4571) - without test point (e.. GR G-4571) 24 D GR GR BS-4571 GR BS Desin +layout E. Brunssen Brookwe Cloppenbur Germany 40

41 Group 341 MA... Part No. Stainless steel Gaue connector Fi. Sealin Type Seal Material M16x2 MA A/B-4571 M16x2 G1/4 BSPP A O-rin FPM MA A/B-4571 M16x2 G1/2 BSPP A O-rin FPM stainless Seals: Standards: Notes: Gaue connector for standard operations like the linkin of aue, hose assembly, and test point. Locknut included for fixin the aue connector to a panel or a test ri board. Stainless steel. All seals are made of Viton (FPM). See Technical Information. Hex-shaped cap for M16x2 end available on request. Valves at the series end have no ball, i.e. no check valve device applies. M16x1.5 on request. w/o ball MA MA A/B max. Fi. A MA A/B-4571 Group 342 MAD... Part No. Stainless steel Direct aue connector Fi. Sealin Type Seal Material M16x2 MAD A/B-4571 M16x2 G1/4 BSPP B O-rin FPM stainless Seals: Standards: Notes: Direct aue connector for mountin a aue directly to a test point. Stainless steel. All seals are made of Viton (FPM). See Technical Information. Other sizes (e.. G1/2 BSPP) and series M16x1.5 on request. MAD MAD A/B-4571 Fi. B MAD A/B-4571 Group 356 SAD... Part No. Stainless steel Hose connector 1 2 Fi. Various SAD 1620/ M16x2 M16x2 C SAD 1620/ M16x2 M16x1.5 C w/o ball stainless Seals: Standards: Notes: Hose connector, for linkin hose ends of equal / different series. This item is useful for test boxes with a limited number of hose assemblies: hose assemblies can be combined to form one lon assembly. Can also be combined with ADI swivel adapter (on request). Stainless steel. All seals are made of Viton (FPM). See Technical Information. Stainless steel caps for both ends on request. Plastic cap for M16x2 end on request. Valves at the series end have no ball, i.e. no check valve device applies. Fi. C SAD 1620/ SAD SAD 1620/ Desin +layout E. Brunssen Brookwe Cloppenbur Germany 41

42 Group 381 Hose fittins in stainless steel Part No. Stainless steel DN Type L/S D1 D2 Fi. Hose fittins in DN2, st. steel. Stainless steel. Plastic sleeve/dust cap. Seals: All seals are made of Viton (FPM). Notes: Other types on request. JIC : WP acc. to ISO (L/S) BE DN2 straiht 6 3 A /400 1) 7 BE DN2 straiht 8 3 A /400 1) 10 DKOL DN2 straiht L 6 M12x1.5 B ) 18 DKOS DN2 straiht S 6 M14x1.5 B ) 25 JIC DN2 straiht 7/16-20 UNF C ) 18 MD DN2 straiht G1/4 BSPP D ) 37 SS DN2 straiht M16x2 E ) 38 SS DN2 straiht M16x1.5 E ) 38 Set DN2 stainless BE BE stainless 1) Set consists of 1 fittin BE ferrule Hülse ) Set consists of 1 fittin DKO... incl. 1 o-rin (FPM) + 1 ferrule Hülse nut M 06 L ) Set consists of 1 fittin DKO... incl. 1 o-rin (FPM) + 1 ferrule Hülse nut M 06 S ) Set consists of 1 fittin JIC ferrule Hülse nut + 1 sleeve Staubkappe ol 5) Set consists of 1 fittin MD ferrule Hülse nut SKMA sleeve Staubkappe ol + 1 o-rin (FPM) 6) Set consists of 1 fittin Schraubnippel ferrule Hülse nut SSK 1620 L dust cap Staubkappe 7) Set consists of 1 fittin Schraubnippel ferrule Hülse nut SSK 1615 L dust cap Staubkappe DKO stainless DKOL Fi. A BE Fi. B DKOL Fi. C JIC JIC JIC D1 D2 D1 74 stainless Fi. D MD Fi. E SS MD MD stainless SS SS Group 371 Coon hose assemblies DN2 in stainless steel Part No. Hose-End1/End2x DN ¹ End1 End2 Fi. S2-SS /SS x630 DN2 630 M16x2 M16x2 F 630 S2-SS /SS x1000 DN M16x2 M16x2 F 630 S2-SS /SS x1500 DN M16x2 M16x2 F 630 x etc. stainless Fi. F End1 End2 ¹Coon lenths for hose assemblies [] Other fittin types and lenths available. DN3 and DN4 on request. See fittin tables for types available. Desin +layout E. Brunssen Brookwe Cloppenbur Germany 42

43 Group 562 MANO... Part No. Pressure aue P Rane () Description Pressure aue for hydraulic applications. Standard: EN Type: Bourdon tube pressure aue, case dia. 63. Class, accuracy: 1.6 (i.e. ±1.6% of full scale, F.S.). Male stud: G1/4 BSPP, brass. Stud orientation: L (lower bottom entry). Fillin: Glycerine. Seal: O-rin or other seal. Not included. Crimped rin: / AISI 304, st. steel. Case: / AISI 304, st. steel. Scale: Dual scale, / psi. Window: Plastic. On request Gaues with pressure ranes exceedin 600, and other features like material, class, rubber shield, stud orientation, metal seal rin, etc. Information The class relates to the accuracy of a aue. A aue with a class of 1.6 is more accurate than a aue with a class of 2.5 or 4. Class 1.6 is sufficient for a wide rane of standard applications in hydraulics. Example MANO 100, class 1.6. The needle of the aue points at 60. The actual pressure value ranes within ±1.6% of the full scale value (F.S. = 100 ), i.e. within For a MANO 100, class 1.0, 60 indicated, the actual pressure value would rane within ±1% of F.S. = D1 D2 D3 MANO G1/4 BSPP ~210 MANO MANO MANO MANO MANO MANO MANO MANO MANO D4 same data Fi. A MANO 100 L4 20 L5 0 L D psi Kl. 1.6 AF ø AF MANO MANO 250 D3 D4 L4 L5 L6 D1 Fi. B Gaues with typical adapters MANO MANO MANO MANO MANO MA A/B MANO WMA A/B MANO MAD A/B MANO WMAD A/B Desin +layout E. Brunssen Brookwe Cloppenbur Germany 43

44 Group 562 MANOD... Part No. Diital pressure aue P Rane () D1 D2 L4 Hex3 ø 70 MANOD 300 Set M16x ~200 MANOD 700 Set M16x ~200 Description Diital pressure aue for hydraulic applications. Type: Microprocessor-controlled, hihly accurate instrument with diital data display, dia. 70 (with rubber shield). Main feature: Display shows actual pressure and max./min. pressure. Two buttons for selection of function (on/off, reset, units, etc.). Accuracy: <0.1% FS (i.e. less than ±0.1% of full scale, F.S.) at ambient room temperature. Includes linearity, repeatability, hysteresis, temperature error and resolution of the display. Does not consider zero stability. Total error band: <0.2% F.S. (full scale). Connection: Special adapter series M16x2, steel, pre-assembled, included. Stud: 7/16-20 UNF male stud, st. steel, pre-assembled with special adapter series M16x2. Stud orientation: L (lower bottom entry). Storae temp.: -20 C C. Operatin temp.: 0 C C. Temp. rane: 0 C C (compensated). Protection: (CEI 529) IP 65. Power supply: Battery 3V, CR 2430 (1.000 hrs. continuous operation). Case + window: Plastic. Scale, units: Bar, m, hpa, kpa, MPa, psi, kp/cm². Manual: Enlish or German, included. L4 MANOD D2 MANOD 300 Set On request D1 - Ranes , Special adapters, e.. for series M16x1.5 or S12.65x Test kit (test box) with diital aues + adapters. - Ex version for hazardous applications: intrinsically safe version, 94/9/CE, ATEX 100a; classification EX II 1 G EEx ia IIC T6 or T5; LCIE 01 ATEX 6001 X. - Customised desin of front panel (loo, text, etc.). Information As shown in Fi. A, MANOD... Set comes with one special swivel adapter to connect the aue directly to a test point of standard series M16x2, see Fi. B. The additional use of a hose assembly adapter like SAD 1620/1620 allows to connect the aue to a standard M16x2 swivel hose end, see Fi. C. Any other SAD type adapter can be used, ivin maximum versatality in terms of quick adaption to many series. SAD adapters are not included; available on request. All data are subject to chane without prior notice from the aue manufacturer. Hex3 Test point Fi. A MANOD 300 Set Special adapter Fi. B Adaption to a standard test point, M16x2 series SAD 1620/1620 Hose assembly DN2 Fi. C Adaption to a hose assembly, M16x2 series Special adapter Desin +layout E. Brunssen Brookwe Cloppenbur Germany 44

45 Group 561 Test box Type 1: MESSKOFFER (Box+ inlays, w/o test equipment) Application: For touh conditions. Shock-resistant double wall housin. Size: Medium standard size, 355 x 300 x 80 (lenth x width x heith). Material: Box PP, inlays foamed plastic. Slots: 3 slots for aues ø63 in horizontal positionin; 10 round slots for upriht positionin of test points; 4 rectanular slots for horizontal positionin of test points; 1 rectanular slot for accessories and/or short hose assemblies, e Type 2: MESSKOFFER-K (Box+ inlays, w/o test equipment) Application: For standard conditions, e.. shop floor, or for applications where only limited space is available. Sinle wall housin. Recoend for kits that shall include adapters. Size: Compact size, 275 x 230 x 83 (lenth x width x heiht). Material: Box PP, inlays foamed plastic. Red clips. Other clip colours on request. Slots: 3 slots for aues ø63 in shoulder-upriht positionin; 15 round slots for upriht positionin of test points; 1 small slot for accessories; 1 round slot for short hose assemblies, e Part numbers MESSKOFFER and MESSKOFFER-K are supplied with inlays and plus, test equipment not included. Box confiuration on customer's request. Confiurations shown are examples only. Other box sizes, confiurations, boxes for ø100 aues, and customised desin on request. Special kit with Steck-series (Pin-Lock series) confiuration available from stock, on request. Labellin and silk-screen printin on box top available for Type 2. Typical confiuration of MESSKOFFER 1 pce. EG B 1 pce. EG B 1 pce. EG B 1 pce. EG B 1 pce. EG B 1 pce. EG B 1 pce. EG B 1 pce. MAD A/B 2 pcs. MA A/B 1 pce. SAD 1620/ pce. AD 1615/1620 B 1 pce. DKO B 1 pce. DKO B 1 pce. S2-SK 1620/SK 1620 x pce. MANO pce. MANO pce. MANO 400 Width Typical confiuration of MESSKOFFER-K 1 pce. EG B 1 pce. EG B 1 pce. EG B 1 pce. EG B 1 pce. EG B 1 pce. EG B 1 pce. EG B 1 pce. MAD A/B 2 pcs. MA A/B 1 pce. SAD 1620/ pce. AD 1615/1620 B 1 pce. DKO B 1 pce. DKO B 1 pce. S2-SK 1620/SK 1620 x pce. MANO pce. MANO pce. MANO pce. AD WD Type 1 MESSKOFFER Lenth MESSKOFFER Closed top MESSKOFFER With plus MESSKOFFER Plus removed MESSKOFFER With test equipment Type 2 MESSKOFFER-K MESSKOFFER-K Closed top MESSKOFFER-K With plus MESSKOFFER-K Plus removed MESSKOFFER-K With test equipment Desin +layout E. Brunssen Brookwe Cloppenbur Germany 45