Detroit Diesel Series 60

Transcription

1 Parts Proven, reliable and always innovative. TRP offers reliable aftermarket engine products designed and tested to match both OEM parts performance and life as well as exceed customer expectations for quality and value. Overhaul Kits Turbochargers Cylinders Components

2 Table of Contents Tested. Reliable. Guaranteed. Parts Choosing the right replacement part or service for your vehicle whether you own one, or a fleet is one of the most important decisions you can make for your business. And, with tested TRP parts it s an easy decision. Regardless of the engine you use, TRP quality replacement parts are engineered to fit. Choose the parts that give you the best value for your business. Check them out at an approved TRP retailer near you. The parts listed in this catalog are representative of the engine parts available, but not all inclusive of current and/ or future offerings. All manufacturers' names, numbers, symbols and descriptions are for reference only. It is not implied that any part is the product of the manufacturer. is a registered trademark of Corporation. The cross reference information in this catalog is based upon data provided by several industry sources and our partners. While every attempt is made to ensure the information presented is accurate, we bear no liability due to incorrect or incomplete information. Product Availability Due to export restrictions and market demands, not all products are always available in every location. Check for availability in your area with your local TRP Distributor. No part of this marketing material may be reproduced in any manner without written permission from TRP North America. TRP402EN Parts Overhaul Kits Inframe Kits...8 Overhaul Kits...9 Accessory Drive Components Accessory Drive Parts...11 Ball Bearings...11 Cylindrical Bearings...11 Shaft Bearings...11 Power Steering Pumps...12 Air Management Components Turbochargers & Components...13 Air Compressors & Components...14 Cooling System Components Cooling System Parts...16 Thermostats...17 Water Pumps & Components...17 Nuts...20 TRP North America 750 Houser Way N. Renton, WA

3 Crankshafts & Components Crankshafts...21 Crankshaft Parts...21 Ball Bearings Main Bearings Lower End Bearings Bolts Pins Washers Oil Pumps...24 Oil Pump Parts...24 Springs Cylinder Components Cylinder Kits...26 Cylinder Parts...26 Washers Spring/ Retainer Kits Studs Washers Valve Train Parts...34 Blocks & Components Block Parts...38 Chains Bolts Isolators Pins Plugs Camshafts & Components Washers Oil Coolers...41 Connecting Rod Bearings Bolts Nuts Pins Retainers Pistons & Components Retainers Cylinder Heads & Components Cylinder Heads...31 Bolts Isolators Plugs Brakes & Components Tune Up Kits...42 Exhaust Brakes...42 Brake Parts...43 Fuel System Components Injectors & Components Bolts Fuel Pumps & Components Caps Pins Plugs Screws TRP402EN 3

4 Spacers Tables...73 Springs Parts Related Parts...50 Bolts Bushings Caps Isolators Nuts Pins Plugs Retainers Rotocoils Screws Spacers Spring/ Retainer Kits Springs Studs Washers Natural Gas Components Air Intake...58 Cross Reference Cross Reference...59 Indexes & Tables Part Number Index...65 Subject Index

5 TRP Parts TRP Aftermarket Parts for trucks, trailers and buses are available through a network of authorized retailers that include Kenworth, Peterbilt and DAF dealerships around the world. From dump trucks to cement mixers, delivery vans to tractor-trailers, school buses to transit buses of any age, TRP offers reliable aftermarket products that are designed and tested to not only meet OEM specifications, but to exceed customers expectations regardless of which major manufacturer makes their vehicles. Confidence for the road ahead Drivers and their vehicles from trucks, trailers and buses are constantly being tested. Whether it s the elements the schedule or the terrain, you must be prepared. The TRP line of parts and service is engineered to withstand those tests and exceed them. TRP is dedicated to providing the reliability that drivers demand out of their vehicles. It s the partnership between tough parts and the roads that test them. It s a focus on extending the life of your vehicle, no matter the make, so you can get the most out of your truck, trailer or bus. What the TRP logo means to you is confidence. Confidence that you re covered, no matter your make or vehicle. Confidence that the job will get done. And the confidence to take on whatever test may wait around the next turn. TRP402EN 5

6 DON'T SEE A PRODUCT YOU NEED? Be sure to check with your local TRP, Kenworth or Peterbilt dealer for additional products, pricing, and availability. The TRP Parts Catalog contains information from a variety of suppliers, including those listed below. All brand-names, logos, images, information that came from our suppliers and vendors are trademarked, registered and property of that supplier. TRP American Power Source Center Manufacturing, Inc. Federal Mogul Haldex Illinois Auto Truck Co. Inc. Interstate-McBee Jacobs Vehicle Systems PacBrake To provide feedback on this TRP Parts Catalog, please contact us at feedback@trpparts.com. TRP Parts Catalog 2013 All manufacturers names, symbols, and descriptions are for reference only. It is not implied that any part is the product of these manufacturers. and 60 Series are registered trademarks of, Inc. 6

7 Model Description Chart and Serial Number Location Located on the left side of the valve cover is an option plate showing the engine serial number, model number and any optional equipment used on the engine. If the option plate is missing the engine serial number is stamped on the cylinder block below the manifolds. serial numbers will begin 06R followed by seven digits. The engine serial number is required when placing a parts order. Option Plate Example 6067-WK60 Series # of Cyl. Application Displacement Control Customer Designation W K Marine B -12.7L premium T DDEC I 9x Military 3-Industrial E -11.1L U DDEC II 28 Coach/Bus 1991 & up 5-Generator F -14.0L K DDEC III or IV 32 Underground Mining 7-Vehicle G -12.7L std V DDEC V 33 Nonroad Certified H -14.0L L -11.1L M -12.7L std P -12.7L premium S -11.1L super T -12.7L std W -11.1L G DDEC VI 35 Nonroad Certifed Genset & Earlier & Later on-highway 73 Watercooled Exhaust C&I 74 Watercooled & Offshore 2E EGR Motor Coach 4E EGR Fire Truck 5E EGR on-highway Crane 6E EGR on-highway Truck Model number 6067-WK60 represents an 11.1 liter engine that is controlled with DDEC III or IV electronics to be used in a 1991 or later truck. Correct engine serial number and engine arrangement number are required for accurate parts identification. TRP402EN 7

8 Overhaul Kits For all Inframe and Overhaul Kits and Parts, be sure to have your ESN available. Inframe Kits Table 1: Inframe Kits QMC1FDDC Inframe Overhaul Kit-15:1 Pistons; 2.5mm Fire Ring with Wide Bearings MC1FS605DDC 1FS605 Inframe Overhaul Kit w/o Pistons or Pin Table 2: Articulated Piston Inframe Kits FP1FKS60SPREM 1FKS60SPREM Overhaul Kit In- Frame Articulated Piston Overhaul Kit In MC1FDDC M C1 Frame Articulated Piston 16.5:1 Heavy Pin KIT 1 1 Comments 8 Overhaul Kits

9 QMC1FDDC MC1FDDC QMC1FDDC Overhaul Kit In- Frame Articulated Piston 16.5:1 Heavy Pin + Q Kit Overhaul Kit In- Frame S60 Articulated 15:1 Heavy Pin Overhaul Kit In- Frame S60 Articulated 15:1 Heavy Pin + Q Kit Comments Q Kits include cam bearings, head bolts, and injector kits not included with standard IF/OH kits. Overhaul Kits Table 3: Overhaul Kits DDC Overhaul Kit ( CK) DDC Overhaul Kit S DDC Overhaul Kit S60 14L DDC Complete Overhaul Gasket Set S60 DDEC V EGR Table 4: Articulated Piston Overhaul Kits DDC Overhaul Kit Articulated Piston DDC Overhaul Kit Articulated Piston 16.5: MC0HDDC Overhaul Kit Articulated Piston 16.5:1 Heavy Pin Comments TRP402EN Overhaul Kits 9

10 QMC0HDDC Overhaul Kit Articulated Piston 16.5:1 Heavy Pin + Q Kit Comments Q Kits include cam bearings, head bolts, and injector kits not included with standard IF/OH kits. Table 5: Gaskets, Rings & Seals MCBDDC Complete Overhaul Gasket Set S60 w/o Rocker Cover Gasket Comment Crankshaft Seals Not Included 10 Overhaul Kits

11 Accessory Drive Components Quality Accessory Drive Components for the. Accessory Drive Parts Table 6: Bearings Ball Bearings DDC Accessory Drive Ball Bearing For Accessory Drive DDC Accessory Drive Ball Bearing S60 - For Accessory Drive FP Accessory Gear Shaft Ball Bearing Cylindrical Bearings DDC Roller Cylindrical Bearing For Accessory Drive Shaft Bearings DDC Accessory Drive Bearing S60 - For Fan Shaft - Inner FP Outer Fan Shaft Bearing For Fan Shaft - Outer Table 7: Bushings DDC Control Module (ECM) Mounting Isolator Bushings DDECIII EA 8 1 FP Isolator Bushing DDECIII EA 8 1 Table 8: Gaskets, Rings & Seals DDC Accessory Drive Retaining Ring For Accessory Drive TRP402EN Accessory Drive Components 11

12 DDC Accessory Drive Retaining Ring S60; 1.618"OD FP Accessory Drive Lock Ring For Power Steering Pump DDC Accessory Drive Ring Lock S60 For Air Compressor FP Accessory Drive Lock Ring FP Snap Ring 3.121" OD For Accessory Drive EA 2 1 Power Steering Pumps Table 9: Gaskets, Rings & Seals DDC Power Steering Pump Gasket 12 Accessory Drive Components

13 Air Management Components Quality Remanufactured Air Compressors, New and Remanufactured Turbochargers. Turbochargers & Components Table 10: Turbochargers BWT Turbocharger DDC Turbocharger 12.7L (New- No Core) DDC Turbocharger (New - No Core) DDC Turbocharger TMF51 (New - No Core) DDC Turbocharger TMF5102 (New - No Core) MDDC Turbocharger TMF55 (New - No Core) MDDC Turbocharger TMF55 (New - No Core) TRP402EN Air Management Components 13

14 Table 11: Gaskets, Rings & Seals DDC Turbocharger Mounting Gasket S50/S60; Exhaust-Inlet Connection DDC Turbocharger Seal EA JCB Turbocharger Gasket DDC Turbocharger Oil Drain/ Return Gasket S50/S60 Air Compressors & Components Table 12: Air Compressors - Reman Image Courtesy of Bendix Commercial Vehicle Systems, LLC. All rights reserved BXR Reman Air Compressor; TF 550; 69 Tooth Gear w/ 21 Tooth Spline; non EGR S BXR Reman Air Compressor; TF 750; 69 Tooth Gear w/ 21 Tooth Spline; non EGR S BXR Reman Air Compressor; TF550; 21 Tooth Spline; non EGR S BXR Reman Air Compressor; TF750; 21 Tooth Spline; non EGR S60 14 Air Management Components

15 Table 13: Gaskets, Rings & Seals DDC Air Compressor Drive Housing Gasket DDC Air Compressor Mounting Gasket TRP402EN Air Management Components 15

16 Cooling System Components Quality Thermostats, Water Pumps and components. Cooling System Parts Table 14: Hoses DDC Water Bypass Hose, Silicone, non-metallic - S60 EA DDC Water Pump Hose To Oil Cooler, non-metallic " OD EA 2 1 Table 15: Sensors DDC Sensor Assembly Cool Temp Table 16: Gaskets, Rings & Seals DDC Fan Shaft Seal FP Mechanical Governor Retaining Ring 16 Cooling System Components

17 Thermostats Table 17: Thermostats DDC Thermostat Kit 190ºF DDC Thermostat 160ºF S DDC Thermostat 170ºF DDC Thermostat 180ºF S60 Table 18: Gaskets, Rings & Seals DDC Thermostat Seal EA 2 6 Water Pumps & Components Table 19: Overhaul Kits FP Water Pump Overhaul Kit TRP402EN Cooling System Components 17

18 Table 20: Water Pumps - New FP316GC1210A 316GC1210A Water Pump Assembly DDC Fresh Water Pump S60 After December DDC Fresh Water Pump S60 Hi-Flow Table 21: Water Pumps - Reman RW1160XM1DRMAN Reman Water Pump DDA 60 Series RW4124XM1DRMAN Reman Water Pump RW4122XM1DRMAN Reman Water Pump S60 RW4122RXM1D , Reman Water Pump S60 Coreless RW4122PXM1DRMAN , Reman Water Pump S60 7 Vane Premium Series RW4123XM1DRMAN Reman Water Pump S60 High Capacity RW4123PRXM1DRMN Reman Water Pump S60 High Capacity Coreless RW4125PXM1DRMAN Reman Water Pump S60 Pocket Style RW4123PXM1DRMAN Reman Water Pump S60 Premium 18 Cooling System Components

19 Table 22: Water Pump Covers DDC Fresh Water Pump Cover Non-Metallic S60 Table 23: Water Pump Shafts FP Water Pump Shaft For Front Mounted Pumps Water Pump Shaft w/o Key S60 After December DDC For Gear Case Mounted Pumps Table 24: Crank Keys FP Crank Key- Woodruff For Fresh Water Pump Shaft Table 25: Water Pump Impellers DDC Water Pump Impeller For Use With Front Mounted Pumps TRP402EN Cooling System Components 19

20 DDC Table 26: Bearings Water Pump Impeller For Use With Gear Case Mounted Pumps DDC Water Pump Bearing S60 For Water Pump Shaft Table 27: Gaskets, Rings & Seals DDC A Fresh Water Pump Cover Retaining Ring S60 FP Retaining Ring; 3.734" OD For Fan Drive DDC Water Pump Cover Ring Seal S " OD; Rectangle or Square Seal DDC Water Pump Gasket S DDC Water Pump Cover O-Ring; 4.77" OD For Gear Case Mounted Pumps DDC Water Pump Retainer Bearing & Seal S DDC Water Pump O-Ring Seal For Gear Case Mounted Pumps DDC Water Pump Ring Seal For Front Mounted Pumps DDC Water Pump Seal Lip Type S60 FP Water Pump Seal Unitized DDC Water Pump Cover Ring Seal Front Mounted Pumps 6 Table 28: Hardware Nuts FP Water Pump Lock Nut 20 Cooling System Components

21 Crankshafts & Components Quality new Crankshafts and related parts. Crankshafts Table 29: Crankshafts - New FP Crankshaft 11L 12-Hole DDC Crankshaft 14L S60 12-Bolt Crankshaft Parts Table 30: Sensors DDC Sensor S60 SRS Synchronous Reference Sensor DDC Sensor S60 TRS Timing Reference Sensor Table 31: Bull Gears DDCR Timing Bull Gear and Hub Assembly S60 Early Style DDCR Timing Bull Gear and Hub Assembly S60 Late Style TRP402EN Crankshafts & Components 21

22 Table 32: Bearings Ball Bearings DDC Clutch Pilot Position Ball Bearing Main Bearings DDC Main Bearings, Plain For Crankshaft S60 Set Upper/ Lower EA DDC Flanged Main Bearing Shell Set 0.508mm FP Main Bearing (Thrust) Shell Set 0.762mm under sized DDC Main Bearing (Thrust) Shell Set S60, STD, flanged DDC Main Bearing (Thrust) Shell Set S60, 0.254mm, under sized DDC A Main Bearing Pair 0.254mm (0.010") EA DDC Main Bearing Shell Set S60.254mm Under DDC A Main Bearing Pair 0.508mm (0.020") EA 6 1 FP A A Main Bearing Pair 0.762mm (0.030") EA 6 1 Lower End Bearings DDC Lower End Bearing Kit DDC Lower End Bearing Kit 14L Non-EGR DDC Lower End Bearing Kit S60; STD Size; EGR DDC Lower End Bearing Kit (Late) DDC Lower End Bearing Kit (Narrow) Including O.A.L. rod bearings " or mm DDC Lower End Bearing Kit (Wide) Including O.A.L. rod bearings " or mm Table 33: Gaskets, Rings & Seals DDC Crankshaft Seal Front DDC Crankshaft Seal Rear DDC Crankshaft Rear Seal S60 built after May DDC Gear Case Cover O-Ring 22 Crankshafts & Components

23 DDC DDC Seal & Sleeve Rear Crank Assembly Double Lip Wrap- Around Seal & Sleeve Rear Crankshaft Assembly 4S, Teflon Lip Table 34: Hardware Comment Bolts DDC Lock Bolt for Idler Gear 5/16"-24 x 1/2" (Vibra-Tite Coated) EA DDC Idler Gear Assembly Bolt S60 One time use; Do not reuse Pins DDC Governor Control Link Pin Washers DDC Thrust Washer 53 STD EA DDC Thrust Washer Front S60 EA DDC Thrust Washer Rear S60 EA 2 2 FP S S Thrust Washer Set Upper Position DDC Thrust Washer STD, S60 Upper Position EA 2 2 FP Thrust Washer Upper 0.127mm Oversize Upper Position EA 2 1 FP Thrust Washer Upper 0.254mm Oversize Upper Position EA DDC Vibration Damper Washer 19/32" EA 6 25 ESN 06R TRP402EN Crankshafts & Components 23

24 Oil Pumps Table 35: Oil Pumps DDC Oil Gear Driven Pump S60 Oil Pump Parts Table 36: Valves DDC Low Pressure Regulator Valve Table 37: Bushings FP Oil Pump Bushings 3 Used in Body, 2 Used in Cover EA 5 1 Table 38: Gaskets, Rings & Seals DDC Oil Pump to Block Inlet Gasket DDC Oil Pump Outlet Gasket (To Block) DDC Oil Pump O-Ring Seal Outlet DDC Oil Pump Seal O-Ring Inlet 24 Crankshafts & Components

25 Table 39: Hardware Comment Springs DDC Oil Pressure Regulator Spring Outlet Bypass Valve & Oil Pressure Regulator; 2.96" Free Length DDC Oil Press Relief Valve Spring DDC Oil Cooler Bypass Valve Spring L & 12.7L TRP402EN Crankshafts & Components 25

26 Cylinder Components Cylinder Kits Table 40: Cylinder Head Kits DDC Complete Cylinder Kit S60: 2.5mm top ring, Non- TLC EA DDC Complete Cylinder Kit S60: 2.5mm top ring, TLC EA DDC Cylinder Kit 16.5:1; 2.5mm EA 6 1 Table 41: Cylinder Kits DDC DDC DDC DDC Cylinder Kit S60; TLC liner; 2.5mm Top Ring; 15:1 CR; With 70 Crown Cylinder Kit Articulated Piston 14L S60 Cylinder Kit Articulated Piston 16.5:1 Heavy Pin Cylinder Kit S60 15:1; Steel Crown; Heavy Pin; 2.50mm Top Ring EA 6 1 EA 6 1 EA 6 1 Comment Kit Contains: Piston Kit, Liner Kit, & Rings EA L Block Cylinder Parts Table 42: Liners DDC A Cylinder Liner w/ Sealing Rings; 5.118" bore, STD EA Cylinder Components

27 Table 43: Liner Kits DDC Liner Kit S60 14L EA DDC Liner Kit w/ Sealing Rings S L Top Liner Cooled, Non-EGR 's, Cylinder Liner (Plain Bore) (DIA.-130mm) FF EA 6 1 Comment Kit Includes: Crevice Seal, D-Ring Seals Kit Includes: Crevice Seal, D-Ring Seals Table 44: Liner Shims DDC Cylinder Liner 0.002" Shim Table 45: Liner Sleeves DDC Counter Bore Sleeve TRP402EN Cylinder Components 27

28 Table 46: Bearings Connecting Rod Bearings DDC Connecting Rod Bearing S L/14L EA DDC Connecting Rod Shell Set S60 XH STD (Early) O.A.L " or 43.43mm EA DDC Connecting Rod Shell Set 0.254mm US EA DDC Connecting Rod Shell Set S60 Steel Piston EA DDC Connecting Rod Shell Set STD EA DDC Connecting Rod Shell Set 0.010" EA DDC Connecting Rod Shell Set 0.020" EA DDC Connecting Rod Bearing Shell Set S60 Wide XH, STD, O.A.L " or mm EA 6 1 Table 47: Gaskets, Rings & Seals Part No. OEM No. Description UOM DDC Breather Ring Seal S DDC Cylinder Liner Crevice Seal EA DDC Cylinder Liner D-Ring Seal 2 1 S601NJMCBDDC O-Ring Kit DDC Piston Ring Set S60 14L EA Cylinder Components

29 Table 48: Hardware Bolts FP Connecting Rod Bolt DDC Piston Pin Bolt 7/16" x 2" x 12" Point EA DDC Piston Pin Bolt S60 0 Nuts DDC Connecting Rod Nut 2 1 Pins DDC Dowel Pin 3/16" x 1/2" EA 4 Retainers DDC Piston Pin Retainer Pistons & Components Table 49: Piston Kits FP Piston Kit Cross Head 17:1 CR EA 6 1 Table 50: Nozzles DDC Piston Cooling Nozzle EA 6 1 TRP402EN Cylinder Components 29

30 Table 51: Gaskets, Rings & Seals DDC Piston Ring Set S mm Top, STD EA DDC Piston Ring Set S60 3.0mm Top EA 6 1 Table 52: Hardware Retainers DDC Piston Pin Retainer EA DDC Piston Pin Retainer S60 EA Cylinder Components

31 Cylinder Heads & Components Quality parts related specifically to the Cylinder Heads. Cylinder Heads Table 53: Cylinder Heads - New DDC Cylinder Head - Bare 6V/12V 92 Table 54: Cylinder Heads - Reman HGDDCR HG Reman Cylinder Head Kit Group Package DDCR Reman Cylinder Head DDCR Reman Cylinder Head - Detroit S DDCR Reman Cylinder Head - S60 Complete DDCR Reman Cylinder Head - S60, EGR Complete DDCR Reman Cylinder Head - S60, EGR Stainless Steel Injector Cups Comment Head Group Kit: Cylinder Head, Head Gasket Set, Camshaft Bearings, Head Bolts and Injector O-Rings. TRP402EN Cylinder Heads & Components 31

32 Table 55: Related Parts Bolts MCB60HBK Cylinder Head Bolt Kit S60 (1EA=38PC) EA DDC Manifold To Head Exhaust Bolt S Isolators DDC DDC Rocker Cover Bolt Isolator For Use with 1-Piece Rocker Cover Rocker Cover Isolator Assembly For Use with 2-Piece Rocker Cover EA Plugs DDC Cylinder Head Pipe or Freeze Plug 1/4" x 18mm; Recessed Socket Head DDC Pipe/ Freeze/ Block Plug 3/4" x 14mm Square Socket 25 Washers DDC Exhaust Manifold Washer 7/16" EA 4 25 Spring/ Retainer Kits DDC Follower Spring & Retainer Kit EA 6 1 Studs DDC DDC Exhaust Manifold Stud Manifold To Turbo; M10 x 1.5 x 44.0mm Exhaust Manifold Stud S60; Manifold To Turbo; M10 x 1.5 x 50.0mm EA 4 1 EA 4 4 Washers DDC Cylinder Head Bolt Washer EA Cylinder Heads & Components

33 Table 56: Gaskets, Rings & Seals Comment DDC Air Intake Manifold Mounting Gasket - S50/ S60 - Single Port, 4-Bolt Hole EA DDC Sealing Ring Thrust Plate/ Cylinder Head DDC Cylinder Head Gasket Set S60 Non-EGR DDC Cylinder Head Gasket Set S60 EGR DDC Exhaust Manifold Gasket S50/S60 EA DDC Exhaust Manifold Gasket S50/S60 EA 3 1 FP Valve Cover Gasket Intermediate To Upper Cover Gasket; 98.38" Circumference; Diamond Shaped 0.146" Thick For 3 PC Cover; Use With OEM # Rocker Cover DDC Valve Cover Gasket Lower To Upper Rocker Cover Gasket; " Circumference; Diamond Shaped 0.146" Thick For Orange Cover-2 PC; Use With OEM # Rocker Cover DDC Valve Cover Gasket New Design Rocker Cover-10-Bolt; Black Polyacrylate, Diamond Shaped 0.186" Thick; For 2 PC Cover Valve Cover Gasket S60 (Upper Or Intermediate) DDC S60: Lower to Upper, 2-Piece Cover, " Circ.; Diamond Shaped 0.186" Thick; For 2-Piece Cover; Lower To Upper Cover Gasket; Use w/o.e. No Rocker Cover DDC DDC Valve Cover Gasket S60 (Upper To Intermediate) Intermediate to Upper Rocker Cover Gasket; 98.38" Circ.; Diamond Shaped 0.186" Thick For 3-Piece Cover Rocker Cover Gasket S60 Standard Rocker Cover, Gray Silicone Use w/o.e. No Rocker Cover TRP402EN Cylinder Heads & Components 33

34 Valve Train Parts Table 57: Intake Valve Kits Comment CDDC C Valve Intake Kit S DDC Valve Intake Kit S Kit Includes: Valve, Valve Seal, Keeper, Rotocap Table 58: Exhaust Valve Kits DDC DDC CDDC C Valve Exhaust Kit S60 Pre-1991 Valve Exhaust Kit S Valve Exhaust Kit S60 Valve & Locks Only Comment Kit Includes: Valve, Valve Seal, Keeper, Rotocap Kit Includes: Valve, Valve Seal, Keeper, Rotocap Table 59: Valve Guides DDC Valve Stem Seal EA 24 1 Comment Kit Includes: Valve, Valve Seal, Keeper, Rotocap 34 Cylinder Heads & Components

35 Table 60: Valves DDC Exhaust Valve Half-Lock S60 EA DDC Exhaust Valve S60 (EGR) w/ Verion IV and V Electronics DDC Exhaust Valve S60; 300ºF Seat; Identification U; " Head Dia., " Stem Dia., O.A.L " DDC Exhaust Valve S60; Identification H DDC Intake Valve 30º Seat; " Head Dia., " Stem Dia., O.A.L " DDC Intake Valve S60 w/ Verion IV and V Electronics 2 4 Table 61: Valve Guides DDC Exhaust Valve Guide S60; Exhaust; 14.43mm mm Dia. EA DDC Intake & Exhaust Guide Smooth EA DDC Intake & Exhaust Valve Guide Rifled; Exhaust; 14.30mm-14.32mm Dia. EA 24 1 TRP402EN Cylinder Heads & Components 35

36 Table 62: Elements FP Breather Element- 4" Table 63: Inserts DDC Exhaust Valve Insert 0.010" S DDC Intake Valve Insert 0.010" S Table 64: Isolator Parts DDC Rocker Cover Bolt Isolator Up To 1996 For Use with 1-Piece Rocker Cover EA 4 1 Table 65: Rocker Buttons DDC Rocker Arm Button Adjustable Screw EA Cylinder Heads & Components

37 Table 66: Seats DDC Exhaust Valve Seat (Insert) STD DDC Intake Valve Seat (Insert) STD 2 1 Table 67: Hardware FP Intake Valve Adjusting Screw DDC Exhaust Valve Spring EA DDC Arm Adjusting Screw Nut EA DDC Rotocoil EA 24 8 TRP402EN Cylinder Heads & Components 37

38 Blocks & Components Quality Block parts including Camshafts, Pistons and Oil Coolers. Block Parts Table 68: Sensors DDC Oil Pressure Sensor DDC Oil Temp Sensor Table 69: Related Parts DDC Drain Plug 1/2" Pipe Thread w/ 1" Square Socket Head DDC Oil Filler Cap 2" S60 Table 70: Gaskets, Rings & Seals DDC Block To Gear Case Seal 0.134" x 0.074" x 0.480" DDC Camshaft Thrust Plate Ring Seal S DDC Oil Filter Bypass Seal Rectangle or Square DDC Oil Filter Seal Rectangle or Square DDC Oil Filter Adapter O-Ring Seal DDC Oil Filter Gasket Inlet Tube S DDC Oil Filter Tube Adapter Gasket S50/S DDC Oil Cooler Filter Adapter Seal EA DDC Oil Cooler Seal Rectangle or Square EA DDC Oil Cooler Core Gasket S60 Pre DDC Oil Cooler Core Housing Gasket S DDC Oil Cooler Housing Ring Seal EA DDC Oil Fan Spindle Seal S60 38 Blocks & Components

39 DDC Oil Drain O-Ring DDC Oil Pressure (Low Pressure) Regulator Gasket S DDC Oil Pan Assembly Seal After April 1991 For Use for Oil Pan w/o Cord; Modified Seal System DDC Oil Pan Assembly Seal Before April Standard Oil Pan; Gray Silicone DDC Seal Copper Washer; Oil Gauge Adapter DDC Tach Drive Cover Gasket S50/S60 Upper Right Rear & Camshaft Access Cover Table 71: Hardware Chains FP Oil Filler Tube Chain Bolts DDC Bolt - M8 x 1.25" x 30" S60 EA Varies by application DDC Oil Pan Bolt S Isolators DDC Oil Pan Bolt Isolator 0 24 TRP402EN Blocks & Components 39

40 Pins FP Gear Case Housing Dowel Pin 16mm Circular EA 2 1 Plugs DDC Socket Head Plug 3/8" x 18mm Square For Gear Case Mount Camshafts & Components Table 72: Hardware Washers DDC Camshaft Thrust Washer 7-1/92" DDC Thrust Washer V 7/92" S EA DDC Lockwasher 1-15/32" ID EA 25 Table 73: Bearings FP Camshaft Bearing Set 0.254mm OS EA 7 1 FP Camshaft Bearing Set 0.508mm OS EA 7 1 FP Camshaft Bearing Set 0.762mm OS EA DDC Camshaft Bearing Set STD S60 EA Blocks & Components

41 Table 74: Gaskets, Rings & Seals Comment DDC Camshaft Cap Seal Front EA DDC Camshaft O-Ring Seal Thrust Plate Perimeter Gear housing DDC Camshaft Seal Thrust Plate To Cylinder Head Oil Coolers Table 75: Oil Cooler Cores FP Oil Cooler Core Assembly 4-Plate FP Oil Cooler Core Assembly 8-Plate Table 76: Gaskets, Rings & Seals MCBS0060DDC MCBS0060 Oil Cooler Installation Gasket Set For Cooler with Filter Base Comment Set Contains: Gasket and Seals; Applications on 11.1L, 12.7L, and 14.0L engines TRP402EN Blocks & Components 41

42 Brakes & Components Quality Brake Components for the. Tune Up Kits Table 77: Tune Up Kits 14087JCB Tune Up Kit 346 Series KIT 1 1 Exhaust Brakes Table 78: Brake Assemblies 25223JCB Exhaust Brake Assembly EX3126B 42 Brakes & Components

43 Brake Parts Table 79: Pistons 18233JCB Push Rod Assembly Slave Piston KIT 1 1 Table 80: Air Cylinders 28343JCB Air Cylinder Replacement Group Table 81: Solenoids JCB Solenoid 12VDC S/L H-Blade Pkg JCB Solenoid 12VDC S/L V-Blade Pkg Table 82: Switches 12246JCB Clutch Switch 12261JCB Clutch Switch Group 7671JCB Brake Switch Assembly Negative Ground 19229JCB Exhaust Retarder Assembly 18188JCB Switch Table 83: Terminals 2299JCB Assembly Leadout Terminal TRP402EN Brakes & Components 43

44 Table 84: Housings JCB Housing Assembly 12VDC D/L Table 85: Gaskets, Rings & Seals 2411JCB O-Ring 0.365" ID x 0.07" W 1082JCB Ring Seal Center 1083JCB Ring Seal Lower 20229JCB Ring Seal Upper 44 Brakes & Components

45 Fuel System Components Quality Fuel System Components for the. Injectors & Components Table 86: Injector Kits MCBS601NJ Injector O-Ring Installation Kit Table 87: Gaskets, Rings & Seals Comment DDC Ring Seal for Injector Tube Internal Part of MCB- EA 6 1 Seal S60INJ Seal Kit DDC Injector Sleeve O-Ring Seal EA DDC External Injector Seal Kit N3 EA DDC External Injector Seal Kit S60 (N3) EA DDC Lower Auxillary Injector Gasket EA 6 6 Table 88: Injectors - New DDC Injector Repair Kit S60 TRP402EN Fuel System Components 45

46 Table 89: Injectors - Reman DDCR R Reman Electronic Injector EA DDCR R Reman Electronic Injector S50/S60 EA DDCR R Reman Fuel Injector Electric Unit Assembly S60: Tractor M915A3 EA DDCR R Reman Injector EA DDCR R Reman Injector S50/S60 EA DDCR R Reman Injector S60 EA DDCR R Reman Injector S L EA DDCR R Reman Injector S L EA DDCR R Reman Injector S L DDEC 3/4" EA DDCR R Reman Injector S L,12.7L EA DDCR R Reman Injector S L EA DDCR R Reman Injector EA DDCR R Reman Injector EA DDCR R Reman Injector S50/S L EA DDCR R Reman Injector S60 EA DDCR R Reman Injector EA DDCR R Reman Injector S60 EA 6 1 Table 90: Injector Tubes DDC Injector Tube E3 Stainless Steel DDEC-VI Table 91: Hardware Bolts DDC Injector Clamp Bolt M10 x 1.5mm x 70.0mm, S60 (Series 12.7) EA Fuel System Components

47 Fuel Pumps & Components Table 92: Fuel Pumps DDCR Fuel Pump Late Style S60 Table 93: Couplings FP Fuel Pump Coupling; mm ID FP Fuel Pump Drive Coupling For STD Capacity Fuel Pump DDC Fuel Pump Drive Coupling (Spider) For High Capacity Fuel Pump Table 94: Fuel Pump Drives FP Fuel Pump Drive High Capacity Pump FP Fuel Pump Drive Standard Capacity Pump Table 95: Fuel Pump Drive Shafts DDC Fuel Pump Drive Shaft S60 FP Fuel Pump Drive Shaft Table 96: Gears FP Fuel Pump Drive Gear 0.275" DDC Fuel Pump Drive Gear 0.375" S60 TRP402EN Fuel System Components 47

48 Table 97: Hubs FP Fuel Pump Hub 12.70mm ID Table 98: Switches DDC Fuel/ Oil Pressure Switch Table 99: Valves DDC Fuel Pump Check Valve Kit S DDC A Fuel Check Valve S60, 3/8" Male EA DDC Fuel Check Valve 3/8" NPTF Female, #6 Stainless Steel DDC Fuel Pump Injector Check Valve S DDC Fuel Check Valve 3/8" NPTF Female #8 Stainless Steel Table 100: Bearings DDC Fuel Pump Shaft Cylindrical Bearing S60 Table 101: Gaskets, Rings & Seals KDDC Complete Lower Injector O-Ring Kit EA DDC Bypass Filter Adapter Seal Ring DDC Fuel Pump Drive Cover Ring Seal 0.139" x 4.484" ID 48 Fuel System Components

49 DDC Fuel Pump Drive Gasket DDC Fuel Pump Mounting Gasket S50/S DDC Fuel Pump Relief Valve Ring Seal S DDC Fuel/ Water Separator O-Ring DDC Injector O-Ring External (Lower) EA DDC Injector O-Ring External (Upper) DDC Injector Tube Hole Kit w/ Seal, S60 EA DDC Injector Tube Hole Ring Seal Green Fluorocarbon EA 6 12 Table 102: Hardware Caps DDC Fuel Pump Relief Valve Cap S60 Pins DDC Relief Valve Shear Pin S60 Plugs DDC Fuel Pump Body Plug S60 25 Screws FP Adjusting Injector Screw EA 6 1 Spacers DDC Fuel Pump Relief Valve Spacer S60 Springs DDC Fuel Pump Relief Valve Spring S60 TRP402EN Fuel System Components 49

50 Parts Related Parts Table 103: Gaskets, Rings & Seals Comment 1082JCB Ring Seal Center 1083JCB Ring Seal Lower 19594JCB Turbocharger Gasket 20229JCB Ring Seal Upper DDC Crankshaft Rear Seal S60 built after May DDC Injector Tube Hole Kit w/ Seal, S60 EA DDC Piston Ring Set S mm Top, STD DDC Water Pump Cover Seal Ring S " OD; Rectangle or square seal DDC Fuel Pump Mounting Gasket S50/S DDC Oil Pump O-Ring Seal Outlet DDC Oil Pump O-Ring Seal Inlet DDC Bypass Oil Filter Seal EA DDC Oil Filter Gasket Inlet Tube S DDC Oil Cooler Core Housing Gasket S DDC Fuel Pump Relief Valve Ring Seal S DDC Water Pump Gasket S DDC Oil Cooler Filter Adapter Seal DDC Turbocharger Seal EA DDC Exhaust Manifold Gasket S50/S DDC Accessory Drive Retaining Ring For Accessory Drive 50 Parts

51 Comment DDC Lower Auxillary Injector Gasket EA DDC Valve Cover Gasket S60 (Upper Or Intermediate) S60: Lower to Upper, 2-Piece Cover, " Circ.; Diamond Shaped 0.186" Thick; For 2-Piece Cover; Lower To Upper Cover Gasket; Valve Cover Gasket S60 (Upper To Intermediate) DDC Intermediate to Upper Rocker Cover Gasket; 98.38" Circ.; Diamond Shaped 0.186" Thick For 3-Piece Cover DDC Water Pump Cover O-Ring; 4.77" OD For Gear Case Mounted Pumps MCBDDC Complete Overhaul Gasket Set S60 w/o Rocker Cover Gasket DDCR Timing Bull Gear and Hub Assembly S60 Late Style DDC Seal & Sleeve Rear Crank Assembly Double Lip Wrap-Around DDC Seal Copper Washer; Oil Gauge Adapter DDC Injector Tube Hole Ring Seal Green Fluorocarbon DDC Power Steering Pump Gasket DDC Rocker Cover Gasket S60 Standard Rocker Cover, Gray Silicone DDC Crankshaft Seal & Sleeve Assembly, Rear 4S, Teflon Lip DDC Air Intake Manifold Mounting Gasket - S50/S60 - Single Throat, 4-Bolt Hole DDC Crankshaft Seal Front DDC Crankshaft Seal Rear DDC Water Pump O-Ring Seal For Gear Case Mounted Pumps DDC Camshaft Seal Thrust Plate To Cylinder Head DDC Sealing Ring Thrust Plate/ Cylinder Head Valve Cover Gasket New Design Rocker DDC Cover-10-Bolt; Black Polyacrylate, Diamond Shaped 0.186" Thick; For 2 PC Cover Use w/o.e. No rocker cover Use w/o.e. No rocker cover Crankshaft Seals Not Included TRP402EN Parts 51

52 Comment DDC Oil Pan Assembly Seal After April 1991 For Use for Oil Pan w/o Cord; Modified Seal System DDC Camshaft Cap Seal Front DDC Fuel/ Water Separator O-Ring DDC Camshaft O-Ring Seal Thrust Plate Perimeter Gear housing DDC Oil Drain O-Ring DDC Piston Ring Set S60 3.0mm Top DDC Piston Ring Set S60 14L DDC Bypass Filter Adapter Seal Ring DDC Injector Sleeve O-Ring Seal DDC Exhaust Manifold Gasket S50/S DDC External Injector Seal Kit S60 (N3) DDC Complete Overhaul Gasket Set S60 DDEC V EGR DDC External Injector Seal Kit N3 2411JCB O-Ring 0.365" ID x 0.07" W DDC Fan Shaft Seal DDC Ring Seal for Injector Tube Internal Seal Part of MCBS60INJ Seal Kit DDC Oil Pressure (Low Pressure) Regulator Gasket S DDC Thermostat Seal EA DDC Gear Case Cover O-Ring DDC Fuel Pump Drive Gasket DDC Injector O-Ring External (Lower) EA KDDC Complete Lower Injector O-Ring Kit DDC Injector O-Ring External (Upper) EA DDC A Fresh Water Pump Cover Retaining Ring S DDC Low Pressure Regulator Valve DDC Cylinder Liner Crevice Seal EA DDC Accessory Drive Ring Lock S60 For Air Compressor DDC Oil Pan Assembly Seal Before April Standard Oil Pan; Gray Silicone 52 Parts

53 Comment DDC Tach Drive Cover Gasket S50/S60 Upper Right Rear & Camshaft Access Cover DDC Water Pump Seal-Lip Type S DDC Water Pump Ring Seal For Front Mounted Pumps DDCR Timing Bull Gear and Hub Assembly S60 Early Style DDC Cylinder Liner D-Ring Seal DDC Oil Fan Spindle Seal S DDC Accessory Drive Retaining Ring S60; 1.618"OD DDC Fuel Pump Drive Cover Ring Seal 0.139" x Fuel cover; 0.139" 4.484" ID x 4.609" ID DDC Oil Cooler Seal Rectangle or Square DDC Turbocharger Oil Drain/ Return Gasket S50/ S DDC Oil Cooler Housing Ring Seal DDC Air Compressor Drive Housing Gasket DDC Oil Filter Tube Adapter Gasket S50/S DDC Camshaft Thrust Plate Ring Seal S60 EA DDC Oil Filter Bypass Seal Rectangle or Square DDC Oil Filter Seal Rectangle or Square DDC Oil Filter Adapter O-Ring Seal DDC Oil Pump to Block Inlet Gasket DDC Oil Pump Outlet Gasket (To Block) DDC Oil Cooler Core Gasket S60 Pre DDC Water Pump Retainer Bearing & Seal S DDC Water Pump Cover Ring Seal Front Mounted Pumps EA DDC Turbocharger Mounting Gasket S50/S60; Exhaust-Inlet Connection DDC A Main Bearing Pair 0.508mm (0.020") DDC Block To Gear Case Seal 0.134" x 0.074" x 0.480" DDC Valve Cover Gasket Lower To Upper Rocker Cover Gasket; " Circumference; Diamond Shaped 0.146" Thick For Orange Cover-2 PC; Use With OEM # Rocker Cover TRP402EN Parts 53

54 Comment FP Accessory Drive Lock Ring For Power Steering Pump FP Valve Cover Gasket Intermediate To Upper Cover Gasket; 98.38" Circumference; Diamond Shaped 0.146" Thick For 3 PC Cover; Use EA With OEM # Rocker Cover FP Water Pump Overhaul Kit FP Accessory Drive Lock Ring FP Water Pump Seal Unitized FP Retaining Ring; 3.734" OD For Fan Drive FP Snap Ring 3.121" OD For Accessory Drive FP A A Main Bearing Pair 0.762mm (0.030") FP Mechanical Governor Retaining Ring Set Contains: Gasket and Seals; MCBS0060DDC MCBS0060 Oil Cooler Installation Gasket Set For Applications on Cooler with Filter Base 11.1L, 12.7L, and 14.0L s S601NJMCBDDC O-Ring Kit 54 Parts

55 Table 104: Hardware Comment Bolts DDC Oil Pan Bolt S DDC Bolt - M8 x 1.25" x 30" S DDC Lock Bolt for Idler Gear 5/16"-24 x 1/2" (Vibra-Tite Coated) EA DDC Piston Pin Bolt 7/16" x 2" x 12" Point EA DDC Piston Pin Bolt S DDC Manifold To Head Exhaust Bolt S DDC Idler Gear Assembly Bolt S60 FP Connecting Rod Bolt MCB60HBK Cylinder Head Bolt Kit S60 (1EA=38PC) DDC Injector Clamp Bolt M10 x 1.5mm x 70.0mm, S60 (Series 12.7) Bushings FP Isolator Bushing DDECIII DDC Control Module (ECM) Mounting Isolator Bushings DDECIII One time use; Do not reuse Caps DDC Fuel Pump Relief Valve Cap S60 TRP402EN Parts 55

56 Comment Isolators DDC Oil Pan Bolt Isolator EA DDC Rocker Cover Isolator Assembly For Use with 2-Piece Rocker Cover DDC Rocker Cover Bolt Isolator For Use with 1-Piece Rocker Cover Nuts DDC Arm Adjusting Screw Nut EA DDC Connecting Rod Nut FP Water Pump Lock Nut Pins DDC Relief Valve Shear Pin S DDC Dowel Pin 3/16" x 1/2" EA DDC Governor Control Link Pin FP Gear Case Housing Dowel Pin 16mm Circular Plugs DDC Drain Plug 1/2" Pipe Thread w/ 1" Square Socket Head EA DDC Fuel Pump Body Plug S60 EA DDC Pipe/ Freeze/ Block Plug 3/4" x 14mm Square Socket EA DDC Socket Head Plug 3/8" x 18mm Square For Gear Case Mount DDC Cylinder Head Pipe or Freeze Plug 1/4" x 18mm; Recessed Socket Head 0 Retainers DDC Piston Pin Retainer S DDC Piston Pin Retainer DDC Piston Pin Retainer Rotocoils DDC Rotocoil EA 8 56 Parts

57 Comment Screws FP Intake Valve Adjusting Screw FP Adjusting Injector Screw Spacers DDC Fuel Pump Relief Valve Spacer S60 Spring/ Retainer Kits DDC Follower Spring & Retainer Kit Springs DDC Fuel Pump Relief Valve Spring S DDC Oil Press Relief Valve Spring DDC Oil Cooler Bypass Valve Spring Studs DDC DDC Exhaust Manifold Stud Manifold To Turbo; M10 x 1.5 x 44.0mm Exhaust Manifold Stud S60; Manifold To Turbo; M10 x 1.5 x 50.0mm EA 4 Washers DDC Exhaust Manifold Washer 7/16" EA DDC Thrust Washer Front S60 EA DDC Thrust Washer Rear S60 EA DDC Camshaft Thrust Washer 7-1/92" DDC Thrust Washer 53 STD EA DDC Thrust Washer V 7/92" S EA DDC Lockwasher 1-15/32" ID EA DDC Vibration Damper Washer 19/32" EA DDC Thrust Washer STD, S60 Upper Position EA DDC Cylinder Head Bolt Washer EA 25 FP S S Thrust Washer Set Upper Position FP Thrust Washer Upper 0.127mm Oversize Upper Position FP Thrust Washer Upper 0.254mm Oversize Upper Position ESN 06R TRP402EN Parts 57

58 Natural Gas Components Quality Natural Gas Components for the. Air Intake Table 105: Spark Plugs FP Spark Plug Natural Gas s EA Natural Gas Components

59 Cross Reference Table 106: OEM/ MFR Cross Reference OEM/ MFR No. Part No. Page No JCB JCB JCB JCB BXR X BXR XM1DRMAN BXR BXR X BXR JCB JCB XM1DRMAN BXR XM1DRMAN BXR DDC DDC FP JCB JCB JCB DDC JCB JCB JCB JCB JCB JCB JCB JCB JCB JCB JCB JCB JCB 42 OEM/ MFR No. Part No. Page No JCB JCB JCB JCB BWT JCB JCB JCB JCB JCB JCB 14 1FKS60SPREM FP1FKS60SPREM 8 1FS605 MC1FS605DDC 8 1Q JCB 43 1Q JCB JCB JCB DDC DDC C CDDC DDC DDC FP FP DDC DDC DDC DDC DDC DDC DDC DDC DDC DDC FP DDC DDC 24 TRP402EN Cross Reference 59

60 OEM/ MFR No. Part No. Page No DDC RW4122PXM1DRMAN RW4122RXM1D DDC DDC DDC FP DDC DDC DDC FP DDC DDC DDC DDC DDC DDC FP DDC DDC DDC DDC DDC DDC C CDDC DDC DDC DDC RW1160XM1DRMAN FP FP FP DDCR DDC DDC DDC DDC 11 OEM/ MFR No. Part No. Page No DDC FP FP DDC DDC DDC DDC DDCR DDC DDC DDC DDC DDC DDC DDC DDC FP MDDC FP DDC DDC DDC DDC DDC DDC DDCR DDC DDC DDC DDC DDC DDC DDC DDC DDC DDC MDDC Cross Reference

61 OEM/ MFR No. Part No. Page No DDC RW4122PXM1DRMAN RW4122RXM1D DDC FP FP DDC DDC DDC DDC DDC FP FP DDC RW4123PRXM1DRMN RW4123PXM1DRMAN RW4123XM1DRMAN RW4125PXM1DRMAN DDC DDC DDC DDC DDCR HG HGDDCR DDC DDC DDC DDC DDC DDC DDC DDC DDC DDC DDC DDC DDC 23 OEM/ MFR No. Part No. Page No DDC DDC MCB60HBK DDC DDC DDC DDC DDCR RW4124XM1DRMAN DDC DDC DDC DDC DDC DDC DDC DDC DDC DDC DDC DDC DDC DDC DDC DDC DDC DDC DDC DDCR DDC DDC DDC DDC DDC DDC DDC DDC 45 TRP402EN Cross Reference 61