ENGINES MRO. Engines MRO

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1 Engines MRO 1

2 Our Vision Top Quality and Reliability Minimized Engine Downtime Lowest Maintenance Costs Superior Customer Service 2

3 Components Division Aircraft Division Engines Division 3

4 - Organization Chart Executive V.P. & General Manager Y. Melamed Senior Assistant S. Haver Commercial Development Business Development Marketing Quality Management Finance & Economics Human Resources & Security B. Kahana R. Matalon S. Ifergan R. Garor Y. Nissan Chief Technologies Engines Division Aircraft Division Components Division J. Shiran J. Rozmann T. Segev S. Pritas 4

5 Engines Division - Organizational Chart GENERAL MANAGER J. Rozmann DEPUTY G.M. I. Birkenfeld QUALITY MANAGEMENT FINANCE & ECONOMICS D. Haviv Y. Gat PLANNING CONTROL & LEAN I. Toaf PROCUREMENT & LOGISTICS M. Bulvik MILITARY ENGINES PROGRAMS G. Asher COMMERCIAL ENGINES PROGRAMS A. Marom ENGINEERING & TEST M. Michaeli MARKETING & SALES I. Ben Cnaan MRO ENGINES Z. Kushnir REPAIR PROCESSES A. Gilboa ENGINE ACCESSORIES N. Ben Arye 5

6 MRO - Engine Types Engine Maintenance, including Repair, Overhaul, Conversion & Testing of the following Commercial & Military Engine types: CFMI P&W IAE RR GE PWC HONEY WELL CFM56-3/ -5/ -7 PW4000 series, JT9D series, F100, J52 V2500 T56-15A/ 501 J79/J1E, F110, (CF34-8 E/C) PT6A series F124 6

7 Engine MRO Services In-House Parts Repair to Minimize Engine Overhaul Cost FAA/DER Repair to Minimize Parts Scrappage Engine Parts Exchange In-House Capability for Test /Repair/Overhaul of Engine Accessories while the engine is in-work, to Shorten Turnaround Time and Provide More Cost Effective Service Advanced Processes and Repair Techniques Developed by Specially Qualified Engineering Staff for the Repair and Refurbishment of Engine Parts 7

8 IN-House Accessories Capability Main Engine Control (MEC)(HMU)(FMU) Main Fuel Pumps (MFP) Fuel Nozzles Servo Fuel Heater Ballscrew Actuators Oil Tank Lubrication Unit (Oil Pumps) Oil Fuel Heat Exchanger T2, T12 Sensors CIT Sensor / FIT Sensor Spark Igniters Ignition Leads, Wiring Harnesses VBV Stop Mechanism VBV/VSV Actuators PMC HP TCC Timer HP TCC Valve 5 th Stage Start Bleed Accessory Gearbox Transfer Gearbox Inlet Gearbox Bearings & Carbon seals 8

9 Related Technologies & Services High Speed Grinder Metallurgical Failure Investigation Metallurgical, Chemistry & NDI Laboratories Coordinating Measuring Machine, Laser CMM AXIAM Smart-Stack Rotor Assemblies Balance Shop Blade Shop, Gearbox Shop, Casing Shop, Bearing and Carbon Seals Shops, Harness Shops 9

10 Engine Parts Refurbishment Plasma Thermal Spray Coatings Welding /EBW/Dabber Brazing (Honeycomb Replacement) Heat Treatment (Air, Vacuum, Hydrogen) Machining/CNC Chemical Plating/Stripping/Cleaning Surface Treatment /Shot Peening Lance Shot Peening Non-Destructive Testing (NDT) (Eddy Current, Penetrants MPI/FPI, X-Ray, Ultra-Sonic) Elastomer ( Rubber ) Repair, Molding & Bonding Epoxy Bonding & Composites Material Repair Electro-Discharge Machine (EDM) Electro-Chemical Grinding (ECG) High Temp. Painting and Anti-galling (Serma Tech 5380DP) 10

11 Full Control Repair Process Workscope & Shopwork Instructions Review of Service Bulletins and Recommendations Parts Inspection and Repair Support Parts Condition and Performance Analysis Engineering Reports & Customer Support Engine & Fleet SAGE Data Analysis Engineering Orders & FAA DER Approval Performance Improvement & Stability Correlation between Workscope and Test Cell Result Development of EGTM Prediction Model Powerplant Engineering TEMPER, MAP4, SAGE and EHM Analysis and Feedback 11

12 Approvals & Certifications Israel Civil Aviation Administration (CAA) # 01 International Standards Organization ISO 9001,ISO14001,AS 9100C,AS18001 United States Federal Aviation Administration (FAA) # MK1Y325K European Aviation Safety Agency - Ref. EASA China Civil Aviation Administration (CAAC) # F India Director General of Civil Aviation # /2000-AI(2) South Africa Civil Aviation Authority # 283 Argentina ANAC # 1-B-130 And many others... 12

13 JTpower Delta AeroTurbine P&W AAR Aersale DHL First air Avianca LATAM Embraer Aerogal Viva Colombia Boliviana North America USA Latin America\ Main Customers Pullmantur Neos Alitalia Iberia MNG AMS TNT Blue Panorama AWAS MNG BHAir Pegasus TNT Comair SAAT Kenya Europe Africa Israel Former Soviet Republics ELAL Asia Australia UIA Nordavia China Eastern CUA P&W/ESA Solaseed Air India 13

14 Business Units COMMERCIAL-MRO fgfgf MILITARY- MRO ENGINE LEASE ON WING SUPPORT 14

15 CFM56 Products DC8 B737 A320 B737 NG CFM56-3 CFM56-7 CFM

16 CFM56 Capability, Capacity Full overhaul capability on CFM56-3,5,7 models 18 years total CFM56 experience More than 560 engines total Capacity for 80 engines per year and expanding Spare Engine Availability 16

17 JT9D/PW4000 Products B767 B747 B B767 A300/310 MD11 JT9D-7J/Q/R4 17 PW4000

18 JT9D/PW4000 Capability, Capacity IAI is P&W s DSP (Designated Service Provider) for JT9D/PW4000 engines Full overhaul capability on JT9D / PW4000 models 34 years total JT9D experience More than 735 engines serviced by IAI Capacity for 50 engines per year and expanding Spare Engine Availability 18

19 V2500 Products A320 V

20 V2500 Capability Extensive capability for the V2500-A5 Engines Spare Engine Availability 20

21 Military & Regional Products COMBAT & TRANSPORT A/C PT6, T56, J52, F100, F110, J1E/J79 21

22 Military & Regional Products (Cont.) Regional Regional Jets 22 CF34

23 Military & Regional Capability, Capacity Full overhaul capability on PT6, T56, J52, J79-J1E F100, F110, T-64, T-700, ALLI 250 models, accessories & parts PBH programs for IAF and others 61 years total experience More than 4,765 engines total Capacity for 90 engines per year and expanding 23

24 Engine Lease Large and varied Pool of Lease Engines Short and Long term Leases tailored specifically to each Customer 24/7 AOG Support Desk Operational Hubs on every Continent Lease Engines Built and Maintained In House ensures constant availability Engineering Support and On Wing Troubleshooting Flexible Financial Solutions for Short and Long Term Leases Engine Sale and Lease Back Programs 24

25 Engine Trade and Exchange Large and Varied Pool of Engines available for Sale and Exchange Tailor-Made Engine Exchange Programs Aftermarket Support Fresh from Shop Visit Engines, as well as Continued Time Engines, suited for various operational needs Custom-Made Engine Repair-Exchange Programs 25

26 On-Wing Support 24/7 AOG Support Desk Dedicated Ready-To-Go Teams of highly experienced Technicians to recover from AOG situations Extensive Engineering, Technical and Operational Experience ensures quick resolution of any Maintenance Activity required on your Engines Scheduled On Wing/On Site Maintenance Tasks AOG Troubleshooting IAI Engineering Support Planning and Support for Quick Recovery from AOG Extensive Logistic Support for On-Wing/On-Site Maintenance Activities 26

27 Engine Parts and Material Sale Engine Parts, Accessories and Material available for Sale and Exchange Sale of Engine Tooling and Equipment Stock Management and Planning Services 27

28 We Strive to be your Best Choice! Quality, Reliability and On-Wing Durability Significant in-house Parts Repair Capability Competitive Pricing Responsiveness & Flexibility Customer Support and Focus Minimized Engine Downtime Certified By Airworthiness Authorities for The Last 50 Years 28

29 29 Thank You!

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