Ford Shop Tips Volume 1, Number 1 Volume 1, Number 2

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Hortense Pierce
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1 Ford Shop Tips magazine was a Ford technical service publication sent to mechanics at the dealership and in service stations and independent garages to help with the servicing of Ford vehicles. This technical information kept mechanics informed of new developments and factory recommended procedures as well as production changes on Ford cars. Volume 1, Number Ford Specifications Fairlane Specifications Falcon Specifications Thunderbird Specifications Econoline Specifications 6. Ford Truck and P Series Specifications 7. Excessive Brake Pedal Travel All Car Lines with Self Adjusting Brakes 8. Automatic Choke Connector Hose Installation All Eight Cylinder Engines 9. Hot Starting and Hot Idle Improvements 1963 Ford & Fairlane 8 cyl. (221/260) 10. Starter Solenoid Damage During Tune Up All Car Lines 11. Hot Engine Idle Stall 1963 Ford Single Venturi Carburetor 144, 170, 223, 262 Engines 12. Inoperative Front Lamps 1963 Falcon 13. Front Suspension Alignment Fairlane 14. Disposable (Spin On) One Piece Type Oil Filter F Trucks with CID Engines 15. Turn Signal Lever Loose All Car Lines 16. Two Speed Wiper Motor Jammed in Park 1963Falcon, Fairlane, Ranchero 17. Stop lamp Switch Terminal Corrosion All 1963Car Lines 18. Hard Operating Key Cylinders 1963 All Models 19. Tire Air Pressure 1963 Falcon Sedans, Hardtops and Convertibles 20. Drag Link Ball Stud Dust Seal F Trucks (including 4 x 4) Volume 1, Number 2 1. Engine Oil Warning System Vehicles Equipped with 427 C.I.D. Engines 2. Complete List of 1964 Power Options 3. Ford 427 High Performance Engine Specifications 4. Ford 427 High Performance Engine Service Parts 5. Miscellaneous High Performance Accessories 6. Lightweight Body Components 7. Generator Failure from Road Splash 1963 F Trucks 8. Vinyl Trim Cleaning Materials 9. Steering Linkage Service Requirements on 1963 Thunderbird and Falcon 10. Disc Wheel Nut Loosening Ford 500 Through 800 Series Trucks 11. Revisions in Rear Axle Bolt Torque Specifications 1963 Vehicles 12. Exhaust System Clearance 1963 Falcon with V 8 Engine

2 13. Distributor Modification for Improved Low End Acceleration and Fuel Economy and Carburetor Modification for Improved Fuel Economy 1963 Ford with 352 Engine and 2V Carburetor 14. Increased Engine Idle Speed Passenger Car Engines with Automatic Transmissions 15. Hydraulic Tappet Noise Diagnosis and Testing 16. New Cylinder Head Gasket, Head Bolt Washers and Head Bolt Specifications , 477, 534 Engines 17. Surging or Hesitation 1963 Econoline with 144 or 170 Engine 18. Clutch Snap Ring Failure Fordomatic Two Speed Transmissions 19. Clutch Snap Ring Failure Cruise O Matic Transmissions 20. Carburetor Percolation or Excessive Pressure Build Up in FuelLine Cars 21. Spark Plug Flashover During Compression Test on Spark Plug Testers 22. Spark Plug Replacement Fairlane with 221 and 260 C.I.D. Engines 23. Distributor Testing of Transistor Ignition 427 High Performance and Super Duty Truck Engines Service Replacement Radio Speakers Ford Cars and Trucks 25. Instrument Panel Gauge Readings 1963 Vehicles with AM FM Radio 26. Radio Control Breakage Tone, Volume, On Off Switches 1963 Vehicles 27. Loose Tachometer Head 1963 Falcon Sprint 28. Tachometer Installation on Standard Ignition Engines 29. Tachometer Application to Transistorized Ignition System 30. Turn Signal Switch Not Cancelling 1963 Ford with Automatic Transmission 31. Seat Belts (Metal to Metal Type) Proper Threading 1963 All Car Lines 32. Fuel Line Vibration (Fuel Pump to Carburetor) , 260 and 289C.I.D. Engines 33. Improved Automatic Choke Operation and Fuel Economy on Short TripStop and Go Type Driving 221, 260, 352, 390C.I.D. Engines Volume 1, Number Series Truck Specifications Series Truck Specifications 3. Using Tach Dwell Meters with Ford Transistorized Ignition 4. Loose Window Regulator Knobs 1963 Ford Cars 5. Thunderbird Wire Wheel Installation on Other Than Thunderbirds Not Recommended 6. Dashpot Adjustment 1963 Ford Single Barrel 144, 170 and 223 C.I.D. 6 Cylinder Engines 7. New Accelerator Pump Cavity Filler Cylinder Car and Truck Ford Carburetors 8. Inoperative Headlamps 1963 Falcons 9. Kinked Heater Hose All Car Lines 10. New Piston Pin and Retainer 1963 ( C.I.D.) 6 Cylinder and (292 C.I.D.) 8 Cylinder Car and Truck Engines 11. Ignition Switch Bezel All 1963 Car Lines 12. Spongy Brake Pedal Feel 1964 Ford (Without Power Brakes)

3 13. Interior Paint Repairs All Car Lines 14. Reset Type Cigar Lighter Circuit Breaker All Car Lines 15. Damage to Transistor Radios All Car Lines 16. Cooling System Fluid Level All 1964 Car Lines 17. Turn Signal Lever Removal All Car Lines 18. Oil Filter Installation All Car Lines 19. Cylinder Head Gasket Replacement All 1963 Ford Car & Truck Engines 20. Collapsed Air Cleaner Cover 1963 Ford 6 Cylinder Volume 2, Number 1 1. Heater Core Fairlane, 221, 260 and 289 C.I.D. Engines 2. Improper Servicing of Distributor to Spark Plug Wires 3. Service Opportunities with the Positive Crankcase Ventilation System 4. Composite Design Front Brake Drums 1963 F Series Trucks 5. Water Contamination of Front Wheel Bearings Falcon 6. Rough Engine Idle 1963 Thunderbird 6 Venturi Carburetor 7. Revised Main Metering Jet Specifications C.I.D. Engine with Two Barrel Carburetor 8. Cold Engine Hard Starting Choke Cable Interference All 1963 Vehicles with Six Cylinder Engines and Manual Choke 9. Steering Gear Housing Bushings and Bearings All Car Lines 10. New Camshaft Thrust Button 352, 390 and 406 C.I.D. Eight Cylinder Car Engines 11. New Connecting Rod C.I.D. Falcon and Fairlane Engines 12. New Valve Stem Seals and 170 C.I.D. Falcon, Fairlane and Econoline Engines 13. New Cylinder Head Gaskets , 239, 256, 272, 292 and 312 C.I.D. Passenger Car and 14. Truck Engines 15. Correct Application of Engine Temperature Indicator Bulb and Coolant Thermostat Passenger Car Engines 16. Intake Manifold to Cylinder Block Seal 332, 352, 390 and 406 C.I.D. Engines 17. Cylinder Block Replacement , 390 and 406 C.I.D. Eight Cylinder Engines 18. Flexible Fuel Hose Premature Wear and Fuel Starvation 1963 Fairlane and Falcon 19. Steering Gear Shaft and Column Alignment Econoline Trucks and Falcon Bus 20. Air Brake Slack Adjuster Lubrication 1963 Ford Trucks 21. Engine Rear Support Leaf Spring Noise 1963 Falcon V 8 with Four Speed Transmission 22. Steering Stop Metallic Rattle or Crunch Noise All Car Lines 23. Rear Engine Support Bracket Fairlane 24. Radio Antenna Mounting Location Fairlane 25. Vacuum Brake Booster Air Cleaner Maintenance C Series Trucks 26. Improved Gears for Four Speed Transmissions 1963 Ford 390 High Performance, 406 and 427 Engines 27. Instrument Panel Light Fuses 1963 Falcon, Fairlane, Ford and Econolines

4 Volume 2, Number 2 1. New "Cobra Kits" for 221, 260 and 289 C.I.D. Engines 2. New Ford 4V 289 C.I.D. High Performance V 8 Engine Specifications, Settings and Service Parts List 3. Quick Service Engine Diagnosis 4. Transistor Ignition System Operation and Testing 5. Erratic or Inoperative Electric Windshield Wipers 1963 Falcon 6. Engine Noises in Passenger Compartment Ford with 8 Cylinder Engine and Automatic Transmission 7. Fuel Gauge Reading Full at All Times 1963 Fairlane Station Wagon 8. Water Pump Failure 1963 Ford and Thunderbird with 352 and 390 C.I.D. Engines 9. Off Idle Engine Knock and 390 C.I.D. Engines 10. Accelerator Linkage Damage When Raising or Jacking Up 11. Engine 1963 Falcon with Eight Cylinder Engine 12. Rear Axle Noise Fairlane, All Models 13. New Carburetor Spacer and Gasket Assembly V and 390 4V C.I.D. Engines 14. Alleged Speedometer Noise 1963 Ford 15. Intermittent Parking Lamp Operation Poor Ground 1964 Fairlane All Models 16. Sealer For Vinyl Tops 17. Brake Pedal Height 1963 F Trucks 18. Turn Signals Not Cancelling and/or High Operating Efforts All 1963 and 1964 Vehicles 19. Brake Pedal Bind and/or Hang Up 1963 Ford Without Power Brakes 20. Brake Line Looseness or Rattle Rear Axle Housing Area Ford 6 & 8 Cylinder and Falcon 8 Cylinder 22. Steering Gear Housing Replacement Sector Shaft Bushing 23. Failure Thunderbird Steering Gears 24. Body and Collision Parts Catalog Volume 2, Number 3 1. Parts Identification All Car and Truck Lines 2. Brake Pedal Interference with Low and Reverse Gear Shift Lever Econoline Trucks, Falcon Bus and Club Wagons 3. High Oil Consumption All Passenger Car Engines 4. Ignition Switch Diagnosis All Car Lines 5. Auxiliary Leaf Springs Econoline and F 100 Trucks 6. Uneven Rear Wheel Brake Lining Wear Thunderbird 7. Speedometer Cable Pumping Transmission Lubricant Into Instrument Panel All Car Lines (Except Thunderbird) 8. Premature Front Wheel Bearing Failure All Medium, Heavy and Extra Heavy Duty Trucks 9. New Parking Brake Handle Econoline, Falcon Station Bus and Club Wagons

5 10. Shift Lever and Socket Wear and Breakage F Trucks with Three Speed Standard Transmission 11. Inoperative Horn Resulting From The Steering Column Slipping Down F Trucks 12. Gasoline Leakage Into Vehicle from Fuel Filler Pipe Attachment 1963 Fairlane Wagon 13. Poor Cold Engine Starting 260 and 289 C.I.D. 2V Engines Miniature Bulbs and Turn Signal Flasher Usage All Vehicles 15. Loose Gas Tank Caps Fuel Spillage 1964 Thunderbird All Models 16. Get In On Ford's Big Spring Deal On Genuine FoMoCo Distributor Point Sets 17. Another Handy Reference Guide from Ford Volume 2, Number Ford Mustang Specifications 2. Inside The Mustang Engines Transmissions and Clutches 4 3. Inside The Mustang Driveshaft, Axle and Exhaust System Steering and Suspension 4. Inside The Mustang Brakes, Wheels and Tires Soft Trim and Interior Hardware 5. Mustang Performance Mustang Economy 6. Backbone of The Mustang Platform Construction Body Construction 7. Power Options The Ford Mustang vs. The 1957 Thunderbird 8. Mustang Quality Accessories Volume 2, Number 5 1. General Clutch Diagnosis and Service Procedure 2. Quick Service Shock Absorbers 3. Ford's Studiosonic Sound System Operation, Diagnosis And Service Notes 4. Acrylic Enamels Major And Minor Repairs 5. Changing A Wheel On The Ford Mustang 6. Proper Installation Of Ford Authorized Reconditioned Generators 7. Ford Dealer Warranty On New FoMoCo And Rotunda Parts And Accessories Volume 2, Number 6 1. Modifying Ford 221, 260 and 289 CID V 8's for High Performance ½ Special Order High Performance Parts 3. More Mustang Specifications 4. Mustang Towing and Hoisting Procedures 5. Recommended Mounting Procedures for Tractor Fifth Wheels 6. Detonation Its Causes and Effects 7. Engine Identification Tag 8. Radio System Diagnosis 9. Specifications for Front Wheel Alignment 1964 Falcon, Fairlane, Ford and Thunderbird 10. Ford Offers You 12 Rotunda Oil Filters For The Price Of 11 During July and August Revised Battery Testing Procedure for All Car Lines

6 Volume 2, Number Ford Specifications Ford Fairlane Specifications Ford Falcon Specifications Ford Thunderbird Specifications Ford Mustang Specifications Engines 170 CID Six, 200 CID Six, 240 CID Six, 289 CID 2 V V 8, 289 CID 4 V V 8, 289 CID High Performance V 8, 352, 390, 427 CID V 8's Transmissions Rear Axles Power Teams Volume 2, Number Econoline and Falcon 2. Club Wagon Specifications, Ford Truck Specifications Ford Heavy Truck Specifications, Series , P Series, Series Ford Heavy Truck Improvements 6. Ford Light and Medium Truck Improvements Volume 2, Number 9 1. Distributor Adjustment and Light Repair 2. Ignition Specifications, Revised Recommended Battery Diagnosis and Test Procedure 4. Pushing and Towing 1965 Ford Cars and Trucks 5. Ford Dealers Spotlight Special Volume 2, Number Front Wheel Disc Brakes 2. Truck Transistor Ignition System 3. Positive Crankcase Ventilation Systems 4. Distributor Cam Lubricant 5. Correct Method Of Raising The Econoline Front End 6. Converting Non Adjustable Type Mustang Seat 7. New Cylinder Head Gasket Car and Truck Engines 8. Hesitation and Rough Idle 9. Excessive Brake Pedal Travel Cars With Self Adjusting Brakes 10. Hesitation On Acceleration 11. Interior Bulbs Removal and Installation 12. Equa Lock Service Identification Tag

7 13. Fairlane Headlight Removal and Installation 14. Floor Safety Stand Placement Volume 3, Number Ford Headlight Alignment 2. AE 60 Acrylic Enamels for Paint Repairs Ford Truck Front Wheel Alignment Specifications Volume 3, Number 2 1. Installation of Ford's Auxiliary Air Spring Kit 2. Servicing The 1965 Thunderbird Sequential TurnSignals 3. New Low Profile Tires for 1965 Ford Cars 4. New Products from Ford 5. Dynamically Balancing Wheels And Tire Assemblies On Vehicles With Disc Brakes 6. Distributor Specifications (240 CID Engine) 7. Bullet Terminal Removal From Turn SignalSwitch Multiple Connector 8. January February Spotlight Offer 9. Keep Current On Ford Service Volume 3, Number 3 1. Servicing Ford Single Barrel Carburetors Ford Windshield Glass Replacement Ford Towing Specifications 4. Loctite For Your Service Operation 5. New Recommended Tire Pressues 6. Correcting Carburetor Icing On N Series Trucks 7. Obtaining a Firm Brake Pedal After Servicing Vehicles With Disc Brakes 8. Ford Wire Wheel Cover Installation 9. Special D.S.O. Identification Tag On Heavy Duty Trucks 10. May June Spotlight Special Features FoMoCo Brake Cylinder Repair Kits 11. New Mustang GT Performance Group Volume 3, Number 4 1. Air Conditioner Diagnosis And Servicing 2. Spark Plugs Removal, Cleaning, Inspection and Installation 3) Wheel Bearing End Play Adjustment On Vehicles With Disc Brakes Volume 3, Number 5 1. Positive Crankcase Ventilation Maintenance 2. Servicing Ford's Low Fuel Level Warning System

8 3. Speedometer System Diagnosis 4. Technical Service Briefs 5. July August Spotlight Features 6. Rotunda Oil Filter Volume 3, Number Ford Specifications And Model Identification, Service Procedures, Maintenance Schedule Fairlane Specifications And Model Identification, Service Procedures, Maintenance Schedule Falcon, Specifications And Model Identification, Service Procedures, Maintenance Schedule Mustang Specifications And Model Identification, Service Procedures, Maintenance Schedule Thunderbird, Specifications And Model Identification, Service Procedures, Maintenance Schedule Bronco Specifications And Model Identification, Service Procedures, Maintenance Schedule Econoline Van and Falcon Club Wagon Specifications And Model Identification, Service Procedures, Maintenance Schedule Ford Light Truck (F 100 through 350) Specifications And Model Identification, Service Procedures, Maintenance Schedule Ford Heavy Truck (Series 500 through 1000) Specifications And Model Identification, Service Procedures, Maintenance Schedule Volume 3, Number 7 1. Introduction To The New Bronco Equipment Specifications, Chassis and Power Train 2. Bronco 4 Wheel Drive Operation and Service Tips 3. New Service Features for 1966 Passenger Cars Brakes, Steering and Suspension, Rear Axles, Automatic Transmissions, Engine and Fuel, Electrical 4. Hood Latch Service Procedures 5. Technical Service Briefs 6. Emergency Warning Flashers September October Spotlight Special Volume 3, Number Revised Passenger Car and Truck Specifications 2. The 1966 Fairlane GTA Sports Shift and C 6 Transmission Ford Drive Shafts 4. The 1966 Thermactor Exhaust Emission Control System Dual Action Tailgate All Station Wagons Ford Light Truck Reference and Selection Chart

9 7. Technical Service Briefs 8. Spotlight Special For November December Volume 3, Number Car Identification Plate Car Identification Plate Car Identification Plate Car Identification Plate Car Identification Plate Car Identification Plates , 58 and 59 Car Identification Plates Bronco Identification Plate Falcon Club Wagon and Econoline Identification Plates Volume 4, Number 1 1. Battery Charging and Starting System Diagnosis and Testing 2. Cooling System Diagnosis and Testing 3. Bronco Towing and Lifting Instructions Volume 4, Number 2 1. Ignition System Diagnosis and Testing 2. Fuel System Diagnosis and Testing 3. Wind Noise Diagnosis Procedure 4. Technical Service Briefs 5. Cleaning Crankcase Ventilation Systems Volume 4, Number 3 1. Engine Diagnosis and Testing Volume 4, Number 4 1. Safety Checks Part I Brakes and Tires 2. New FoMoCo Hi Lo Piston Rings Application Guide and Installation Tips 3. Technical Service Briefs 4. Revised Ignition Timing Specifications Volume 4, Number 5 1. Safety Checks Part II Suspension, Steering and Visibility 2. Technical Service Briefs 3. New Tinting Material

10 Volume 4, Number 6 1. Vacation Checks and Services 2. Tires 3. Towing 4. Trailer Hitches 5. Auxiliary Spring Kits 6. Fan Belts 7. Cooling System 8. Electrical System 9. Engine 10. Rotunda 6000 Mile Oil Filter 11. High Performance Book 12. Technical Service Briefs 13. Cylinder Head Gasket Chart 14. Air Conditioning Checks Volume 4, Number 7 1. Clutch Service 2. Cleaning and Inspection 3. Adjustments 4. Fairlane GT and GTA 4 V Carburetor 5. Technical Service Briefs 6. Muffler Application Guide Volume 5, Number 1 1. Lifeguard Design Safety Features 2. Mechanical Features and Service Operations 3. Maintenance Schedule Ford Fairlane Falcon Mustang Thunderbird Bronco Econoline and Falcon Club Wagon Ford Light Truck (F 100 through 350) Ford Heavy Truck (F 500 through 1000) Mercury Cougar Mercury Intermediate Size Mercury Full Size

11 Lincoln Continental Autolite Parts Application Volume 5, Number Car Identification Plate Car Identification Plate Car Identification Plate Car Identification Plate Car Identification Plate Car Identification Plate Car Identification Plate Bronco Identification Plate Falcon Club Wagon and Econoline Identification Plate Falcon Club Wagon and Econoline Identification Plate Falcon Club Wagon and Econoline Identification Plate Truck Identification Plate 13. Ford Truck Identification System Truck Engine Codes (Gas) Truck Engine Codes (Diesel) Truck Transmission Codes 17. Truck Rear Axle Identification Volume 5, Number 3 1. Ford Motor Company's New Extended Warranty Coverage 2. New Vehicle Warranty 3. Minimum Maintenance Services 4. Used Car Warranty 5. Recommended Maintenance Services 6. 48,000 Mile Maintenance Schedule 7. Technical Service Briefs Front Wheel Specifications Volume 5, Number 4 1. How To Identify And Order D.S.O. (Domestic Special Order) Parts 2. Identifying D.S.O. Vehicles 3. Identifying D.S.O. Parts 4. D.S.O. Special Paint And Trim 5. Vacuum Controlled Door Systems Operation, Diagnosis and Adjustment 6. Headlight Covers 7. Side Door Locks 8. Rolling Door Locks

12 9. Luggage Compartment Door Locks 10. Technical Service Briefs 11. New Automotive Electrical 12. Connector Sleeves Volume 5, Number 5 1. AUTOLITE MODEL V CARBURETOR 2. Introduction 3. Features and Operation 4. Diagnosis 5. Adjustment 6. TECHNICAL SERVICE BRIEFS Volume 5, Number 6 1. Service Publications And Training Aids From Ford 2. Technical Service Briefs 3. Battery Service And Testing 4. Emergency Safety Flares Volume 5, Number 7 1. Distributor Points and Spark Plug Service 2. Dual Hydraulic Brake Systems Operation, Diagnosis and Adjustment 3. Technical Service Briefs 4. Glass Checks 5. Wiper And Washer Checks 6. Mirror Checks 7. Horn Checks 8. Seat Belt Checks 9. Auto Tech Service Training Course Volume 5, Number 8 1. Safety Check Introduction 2. Bogart TV Special 3. Brake Checks 4. Light Checks 5. Steering Checks 6. Tire Checks 7. Exhaust Checks

13 Volume 5, Number 9 1. CONDITIONING Operation, Air, Diagnosis And Adjustment 2. Principles 3. Components 4. Diagnosis 5. Tests 6. AUTOLITE FORD EMMEY AWARD CONTEST 7. A/C Heater Control Diagnosis Charts Volume 5, Number Troubleshooting Linkage Type Power Steering Systems 2. Preliminary Tests 3. Leak Tests 4. Inoperative and/or Erratic Steering 5. Power Steering Diagnosis Chart 6. PCV Valve Service A Warranty Requirement 7. Warranty Service Requirements 8. Importance of PCV Service 9. Service PCV Valve Locations 10. AUTOLITE PCV Valve Application Chart 11. Radial Ply Tires Volume 5, Number Rough Engine Idle Diagnosis 2. Ignition System Component Diagnosis 3. Spark Plug High Voltage Wires 4. Ignition Timing Specification Revision 5. Noisy Alternators 6. Servicing Alternator Circuit Boards 7. Door Latch System Problem Diagnosis 8. Technical Service Briefs 9. A/C Expansion Valve Diagnosis 10. Oil Pressure Indicator Systems 11. Dual Brake Secondary Piston Removal 12. Rotunda Polyfiller

Copyright 2009, Forel Publishing Company, LLC, Woodbridge, Virginia

Copyright 2009, Forel Publishing Company, LLC, Woodbridge, Virginia All Rights Reserved. No part of this book may be used or reproduced in any manner whatsoever without written permission of Forel Publishing