Specifically engineered for the demanding body and assembly welding environment

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Specifically engineered for the demanding body and assembly welding environment NorLok Tooling System Series Six Extrusion Spline Rod Extrusion Transition Mount Universal Spline Rod Bracket NAAMS

2 Specifically engineered for the demanding body and assembly welding environment NorLok Tooling System Series Six Extrusion Spline Rod Extrusion Transition Mount Universal Spline Rod Bracket NAAMS Clamp Mount GC Gripper Mount Easy to build and set up Adjust into desired position and lock into place One wrench size (M8) for all adjustments Reference calibration marks aid crash recovery maintenance Series Six Boom Extrusion provides flat surface for mounting and cabling Boom Extrusion available with or without porting (English & Metric) Lightweight & Robust Series Six boom Extrusion designed to achieve rigidity and weight savings Eliminates heavy spreader bars Hollow Spline Rod for additional weight savings Adjustable Single-Axis and Multi-Axis configurations for design flexibility Single-Axis Mounts rotate 360 in 7.5 increments Multi-Axis Mounts rotate 360 on perpendicular axis using 7.5 increments Spline Rods adjust radially in 15 increments compatible with most Norgren products Cost Effective Saves on build time Less cost than comparable system utilizing spreader bars Spline rod length available in 100mm increments Boom extrusion length available in 300mm increments Pneumatic Connections Series Six Boom ported and non-ported available (English & Metric) Series Four Boom ported and non-ported available (English and Metric) Flex-Set NPT ported and non-ported available NorLok Adjust and Lock. Material: Mounts & Brackets: Cast aluminum Table of Contents Product Overview Accessory Description NorLok Dimensions Deflection Calculations & Graphs

Universal Spline Rod Bracket Transition Mounts 25 to 25 Bracket TBNL- 2525 Wt:.7 kg. 40 to 25 Bracket TBNL-4025 Wt:.9 kg. 40 to 40 Bracket TBNL- 4040 Wt: 1.0 kg. 25mm Multi-Axis Mount TMNL-MA25 Wt: 1.

4 lbs./ft.) TRS25: 300 through 900mm in 100mm units TRS40: 300 through 1500mm in 100mm units Extruded aluminum construction 25mm Single Axis Mount TMNL-SA25 Wt:.9 kg., 2.0 lbs.

) Six air passages Lengths 600mm (2 ft) to 4200mm (14 ft) in standard 300mm increments Four mounting surfaces two vertical and two at 30 Available with NPT or BSPT porting or without porting Series

3 Universal Spline Rod Bracket Transition Mounts 25 to 25 Bracket TBNL Wt:.7 kg. 40 to 25 Bracket TBNL-4025 Wt:.9 kg. 40 to 40 Bracket TBNL Wt: 1.0 kg. 25mm Multi-Axis Mount TMNL-MA25 Wt: 1.2 kg., 2.7 lbs. 40mm Multi-Axis Mount TMNL-MA40 Wt: 1.3 kg., 2.9 lbs. Cast aluminum construction Spline Rods 2 Diameters: TRS25 = 25mm O.D..8 kg per/m (.5 lbs./ft.) TRS40 = 40mm O.D. 2.1 kg per/m (1.4 lbs./ft.) TRS25: 300 through 900mm in 100mm units TRS40: 300 through 1500mm in 100mm units Extruded aluminum construction 25mm Single Axis Mount TMNL-SA25 Wt:.9 kg., 2.0 lbs. Cast aluminum construction 40mm Single Axis Mount TMNL-SA40 Wt: 1.06 kg., 2.2 lbs. Series Six Extrusion Weighs 13 kg/m TES6 (8.8 lbs./ft.) Six air passages Lengths 600mm (2 ft) to 4200mm (14 ft) in standard 300mm increments Four mounting surfaces two vertical and two at 30 Available with NPT or BSPT porting or without porting Series Six Saddle Mount TES6-SM Weighs 4.5 kg. (10 lbs.) Cast aluminum construction Designed to be a main interface to robot or lifter Suitable for Mounting auxiliary accessories such as valve stacks or J-boxes Uses mount nuts for ease of repositioning S4TS-SM Series Four Saddle Mount Weighs 1.4 kg (3 lbs.) Cast aluminum Uses mount nuts for ease of repositioning Series Four Extrusion S4TS Weighs 7.2 kg/m (4.8 lbs./ft.) Four air passages Lengths 600mm (2 ft), to 3600mm (12 ft) S4TS-F with porting, S4TS-FE without porting Flex-Set Extrusion FS Weighs 4 kg/m (2.7 lbs./ft.) Two air passages Lengths 600mm (2 ft), 900mm (3 ft), & 1200mm (4 ft) FS with porting, FSE without porting FS-UM Flex-Set Saddle Mount Weighs.9 kg (2 lbs.) Cast aluminum Uses mount nuts for ease of repositioning 2

No need for duplicate extrusions with spreader bars or mid mount plates.

4 Heavy Duty TES6-SM Saddle Mount Page 2 TES6 Extrusion Page 2 NorLok Hardware Page 2 GC Gripper See Catalog Gripper Section This robust set up, using the six-channel extrusion, gives you more strength with less investment. No need for duplicate extrusions with spreader bars or mid mount plates. Medium Duty S4TS-SM Saddle Mount Page 2 S4TS Extrusion Page 2 NorLok Hardware Page 2 This medium duty set up, using the four- or two-channel extrusion, gives you more strength with less investment. No need for duplicate extrusions with spreader bars or mid mount plates. 3

5 Light Duty Tooling Hardware Page 2 Vacuum Cups See Catalog Vacuum Section This flexible set up, using the hollow splined extrusion, gives you less weight, (40mm diameter weighs only 2.1 kg per/m or 1.4 lbs./ft.) and more versatility. You are not limited by a six- axis 4

60 50 20 kgf TRS25 Spline Rod Deflection 40 15 kgf 30 10 kgf DEFLECTION mm 20 5 kgf 10 0 100 200 300 400 500 600 700 800 900 ROD LENGTH mm 24 TEETH FOR 15 INCREMENTAL ADJ USTABLIT Y WHEN USED WITH

6 kgf TRS25 Spline Rod Deflection kgf kgf DEFLECTION mm 20 5 kgf ROD LENGTH mm 24 TEETH FOR 15 INCREMENTAL ADJ USTABLIT Y WHEN USED WITH NORL OK BRA CKETS AND MOUNTS [25] Ø.98 THRU [12.5] Ø.49 THRU A ORDERIN G INFORMATI ON TRS25 - A LENGTH IN MILLIMETER S 300= 300mm 400 = 400mm 500= 500mm 600= 600mm 700= 700mm 800= 800mm 900= 900mm MODEL DE SIGNATION MATERIAL: AL UMINUM WEIGHT:.5 LBS/FT (.8 KG/M) 5

7 NorLok Dimensions (Cont d) TRS40 24 TEETH FOR 15 INCREMENTAL AD JUS TABILITY WHEN USED WITH NORL OK BRA CKETS AND MOUNTS TRS40 Spline Rod Deflection 5 kgf 10 kgf 15 kgf 20 kgf ROD LENGTH mm A ORDERIN G INFORMATI ON TR S40 - A MODEL DE SIGNATION MATERIAL: AL UMINUM WEIGHT: 1.4 LBS/FT ( 2.1 KG/M) DEFLECTION mm [40] Ø 1.57 [20] Ø.79 THRU LENGTH IN MILLIMETER 300= 300mm 400= 400mm 500= 500mm 600= 600mm 700= 700mm 800= 800mm 900= 900mm 1000= 1000mm 1100 = 1100mm 1200= 1200mm 1300= 1300mm 1400 = 1400mm 1500= 1500mm 6

8 NorLok Dimensions TMNL-MA25 POINT OF R OTATI ON 360 CIR CULA R ADJ USTMENT ROTATI ON 7.5 [133.4] 5.25 [85.0] 3.35 [40.0] 1.57 CIRC ULA R USTMENT P OINT OF R OTATI ON SERRATI ON FOR AD JUS TMENT Ø25mm ~ THR U FOR TR S25 SPLINE R OD SERRATI ON FOR AD JUS TMENT [22.0].87 [135.2] 5.32 [69.5] 2.74 ORDERIN G INFORMATI ON TMNL-MA2 5 MODEL DE SIGNATION MATERIAL: CAST AL UMINUM WEIGHT: 2.7 LBS ( 1.2 KG) NOTE: ALL FA STENERS ARE SIZE M10 TORQUE ALL FASTENERS TO 40 FT-LBS ( 54 N-m) [76.7] 3.02 [142.5]

9 TMNL-MA40 P OINT OF R OTATI ON 360 CIR RO 7.5 [40.0] 1.57 [133.4] 5.25 [85.0] 3.35 ON 360 CIR CULA R AD JUS TMENT POINT OF R OTATI ON SERRATI ON FOR AD JUS TMEN SERRATI ON FOR AD JUS TMENT Ø40mm ~ THR U FOR TR S40 SPLINE R O [29.5] 1.16 [153.8] 6.06 [69.5] 2.74 ORDERIN G INFORMATI ON TMNL-MA4 0 MODEL DE SIGNATION MATERIAL: CAST AL UMINUM WEIGHT: 2.9 LBS ( 1.3 KG.) NOTE: ALL FA STENERS ARE SIZE M10 TORQUE ALL FASTENERS TO 40 FT-LBS ( 54 N-m) [82.6] 3.25 [151.7]

NorLok Dimensions (Cont d) TMNL-SA25 SERRATI ON FOR AD JUS TM 7.5 INCREMENT ROTATI ON [65.7] 2.59 [22.0].87 360 CIRCULA R ADJUSTMENTT [85.0] 3.35 [133.4] 5.25 [59.5] 2.

10 NorLok Dimensions (Cont d) TMNL-SA25 SERRATI ON FOR AD JUS TM 7.5 INCREMENT ROTATI ON [65.7] 2.59 [22.0] CIRCULA R ADJUSTMENTT [85.0] 3.35 [133.4] 5.25 [59.5] 2.34 Ø25mm ~ THR U FOR TR S25 SPLINE R OD POINT OF ROTATI ON ORDERIN G INFORMATI ON TMNL- SA25 MODEL DE SIGNATION MATERIAL: CAST AL UMINUM WEIGHT: 2.0 LBS. (.9 KG) NOTE: ALL FA STENERS ARE SIZE M10 TORQUE ALL FASTENERS TO 40 FT-LBS ( 54 N-M) [90.3]

11 NorLok Dimensions (Cont d) TMNL-SA CIR CULAR AD JUS 7.5 INCREMENTS POINT OF ROTATI ON ORDERIN G INFORMATI ON TMNL-SA40 MODEL DE SIGNATION MATERIAL: CAST AL UMINUM WEIGHT: 2.2 LBS ( 1.0 KG) NOTE: ALL FA STENERS ARE SIZE M10 TORQUE ALL FASTENERS TO 40 FT-LBS ( 54 N-M) SERRATI ON FOR AD JUS TMENT 40mm THRU FOR TR S40 SPLINE R OD

NorLok Dimensions (Cont d) TBNL-2525 POINT OF R OTATI ON 7.5 INCREMENT ROTATI ON [66.8] 2.63 [22.0].87 TYP. [131.4] 5.17 7.

12 NorLok Dimensions (Cont d) TBNL-2525 POINT OF R OTATI ON 7.5 INCREMENT ROTATI ON [66.8] 2.63 [22.0].87 TYP. [131.4] INCREMENT ROTATI ON IR CULA R USTMENT Ø25mm ~ THR U FOR TRS25 SPLINE ROD ( 2) TYP. SERRATI ON FOR AD JUS TMENT Ø25mm ~ THR U FOR TR S25 SPLINE R OD [40.0] 1.57 ORDERIN G INFORMATI ON TBNL-2525 MODEL DE SIGNATION MATERIAL: CAST AL UMINUM WEIGHT: 1.7 LBS. (.7 KG) NOTE : ALL FA STENERS ARE SIZE M10 TORQUE ALL FASTENERS TO 40 FT-LBS ( 54 N-m) [128.4]

13 TBNL INCREMENT ROTATI ON [78.4] CIRCULAR AD JUS TMENT [29.5] 1.16 TYP. [168.6] 6.64 P OINT OF R OTATI ON 7.5 INCREMENT ROTATI ON Ø40mm ~ THR U FOR TR S40 SPLINE R OD SERRATI ON FOR AD JUS TMENT Ø40mm ~ THR U FOR TRS40 SPLINE RO D ( 2) TYP. [40.0] 1.57 [146.7] 5.77 ORDERIN G INFORMATI ON TBNL-4040 MODEL DE SIGNATION MATERIAL: CAST AL UMINUM WEIGHT: 1.0KG ( 2.2 LBS.) NOTE: ALL FA STENERS ARE SIZE M10 TORQUE ALL FASTENERS TO 40 FT-LBS ( 54N-m ) 12

TBNL-4025 POINT OF R OTATI ON 7.5 INCREMENT ROTATI ON [72.6] 2.86 [22.0].87 360 CIRCULA R AD JUS TMENT [29.5] 1.

5 INCREMENT ROTATI ON Ø25mm ~ THR U FOR TR S25 SPLINE R OD SERRATI ON FOR AD JUS TMENT Ø40mm THR U FOR TR S40

14 TBNL-4025 POINT OF R OTATI ON 7.5 INCREMENT ROTATI ON [72.6] 2.86 [22.0] CIRCULA R AD JUS TMENT [29.5] 1.16 [150.0] INCREMENT ROTATI ON Ø25mm ~ THR U FOR TR S25 SPLINE R OD SERRATI ON FOR AD JUS TMENT Ø40mm THR U FOR TR S40 SPLINE R OD [40.0] 1.57 [137.5] 5.42 ORDERIN G INFORMATI ON TBNL-4025 MODEL DE SIGNATION MATERIAL: CAST AL UMINUM WEIGHT: 1.9LBS (.9 KG.) NOTE: ALL FA STENERS ARE SIZE M10 TORQUE ALL FASTENERS TO 40 FT-LBS ( 54 N-m) 13

15 NorLok Dimensions (Cont d) PLNL-MA REF ORDERINGINFORMATION PLNL-MA40 AXIS OF ADJUSTABILIT Y MA40 - MULTIPLE AXI S SA40 SINGLE - AXI S NORL OK PIN LOCATOR MOUNT MATERIAL: CAST ALUMINUM WEIGHT: 2.5 LBS (1.1 KG) 360 CIR CULAR ADJ 7.5 INCREMENTS NOTE : TORQUE ALL M10 FASTENERS TO 40 FT-LBS (54 N-m) TORQUE ALL M8 FASTENERS TO 30 FT-LBS (40 N-m) 360 CIR CULAR ADJ 7.5 INCREMENTS M8x1.25x25MM (2) SHCS INCLUDED PIN LOCATOR MOUNT WILL ACCEPT NAAMS APR030M, APR031M APR040M AND APR041M L OCATINGPIN RETAINERS Ø40MM THRU FOR TRS40 SPLINE ROD ISOMETRICVIEW NOT T OSCA SHOWN WITH NAAM S FULL M APR030M LOCATINGPIN RETA AND APS251M LOCATINGPI N DETAIL S SHOWN IN PHANT O PR OVIDED BY NOR GR EN AUT REF. 14

16 NorLok Dimensions (Cont d) PLNL-SA CIR CULAR ADJ 7.5 INCREMENTS M8x1.25x25M (2) SHCS INCLUDED ORDERINGINFORMATION PLNL- SA40 AXIS OF ADJUSTABILIT Y MA40 - MULTIPLE AXI S SA40 SINGLE - AXI S NORL OK PIN LOCATOR MOUNT MATERIAL: CAST ALUMINUM WEIGHT: 1.8 LBS (.8 KG) NOTE : TORQUE ALL M10 FASTENERS TO 40 FT-LBS (54 N-m) TORQUE ALL M8 FASTENERS TO 30 FT-LBS (40 N-m) PIN LOCATOR MOUNT WILL ACCEPT NAAMS APR030M, APR031M, APR040M AND APR041M LOCATINGPIN RETAINERS Ø40MM THRU FOR TR S40 SPLINE R OD REF. ISOMETRICVIEW NOT T O S CAL E SHOWN WITH NAAM S FULL METRI C APR030M LOCATINGPIN RETAINER AND APS251M LOCATINGPI N DETAIL S SHOWN IN PHANT OM NOT PR OVIDED BY NOR GREN AUTOMOTIV E 15

17 CMNL-MA40 [81.0] 3.19 [69.5] CIR CULAR ADJ USTMENT 7.5 INCREMENTS 360 CIR CULAR ADJ 7.5 INCREMENTS 63.6 M8x1.25x25MM (2) SHCS INCLUDED Ø40MM THRU FOR TR S40 SPLINE R OD ORDERINGINFORMATION CMNL-MA40-A CLAMP MOUNTINGSTYL E A - NAAMS AXIS OF ADJUSTABILIT Y MA40 - MULTIPLE AXI S SA40 SINGLE - AXI S NORL OK CLAMP MOUNT MATERIAL: CAST ALUMINUM WEIGHT: 2.0 LBS (.9 KG) NOTE: TORQUE ALL M10 FASTENERS TO 40 FT-LBS (54 N-m) TORQUE ALL M8 FASTENERS TO 30 FT-LBS (40 N-m) ISOMETR CMNL-MA40-A SHOWN WITH CLAMP MODEL: EC50D-A-1-0-A-R

18 NorLok Dimensions (Cont d) CMNL-SA CIR CULAR ADJ 7.5 INCREMENTS M8x1.25x25MM (2) SHCS INCLUDED ORDERINGINFORMATION CMNL-SA40-A CLAMP MOUNTINGSTYL E AXIS OF ADJUSTABILIT Y MA40 - MULTIPLE AXI S SA40 SINGLE - AXI S NORL OK CLAMP MOUNT MATERIAL: CAST ALUMINUM WEIGHT: 1.3 LBS (.6 KG) NOTE : TORQUE ALL M10 FASTENERS TO 40 FT-LBS (54 N-m) TORQUE ALL M8 FASTENERS TO 30 FT-LBS (40 N-m) Ø40MM THRU FOR TR S40 SPLINE R OD ISOMETRICVIEW NOT T O SCA L E CMNL-SA40-A SHOWN WITH CLAMP MODEL: EC50D-A-1-0-A-R

19 TES (OPTION 0): ÿ.70 [17.9]-THR U (OPTION 1): 1/2-14 NPT FLUSH PLUG (OPTION 2): 1/2-14 BSPT FLUSH PLUG TYP. ( 6) - BOTH ENDS HOLES SPACED AT [300] HOLES SPACED AT [300] TYP. "A" O.A.L. TES TES NO PORTING WITH PORTING ( OPTION 1) : 1/4-18 NPT FLUSH PLUG ( OPTION 2) : 1/4-19 BSPT FLUSH PLUG (2) ROWS NEARSIDE (2) ROWS FARSID E ( OPTION 1) : 1/4-18 NPT FLUSH PLUG ( OPTION 2) : 1/4-19 BSPT FLUSH PLUG (2) ROWS NEARSIDE ( 2) ROWS FARSID E ORDERIN G INFORMATI ON TES PORTING OPTIONS 0 - BLANK (NO PORTING) 1 - NPT PORTING 2 - BSPT P ORTING LENGTH IN MILLIMETER S 600mm mm O.A.L. (300mm INCREMENTS ) TOOLING EXTR USION SERIE S 6 MATERIAL: AL UMINUM WEIGHT: SEE CHAR T 18

20 TES6-SM C (4) MOUNT NUTS (8) M10 SHCS PROVIDE D SERIE SSIX EXTRU SION REF. (SEE TES6-CD1) MOUNTING HOLE FOR M10BOL T Ø.42[10.7]-THRU (8) HOLE S Ø10.00mm H7 THRU (2) HOLE S TES6-SM SADDLE MOUNT SHOWN WITH SERIES SIX EXTRUSION ORDERIN G INFORMATI ON TES6 - SM SADDLE M OUNT TOOLING EXTR USION SERIE S 6 MATERIAL: AL UMINUM CASTING STEEL HARDWAR E WEIGHT: 11LBS [5 Kg] NOTE : ALL FASTENER S ARE SIZE M10 TORQUE ALL FASTENERS TO 40 FT-LBS (54N-m) 19

21 TAS6-S SERIES 4 (S4TS) EXTRUSION REF ORDERING INFORMATION TAS6-S4-1 MODEL DESIGNATION MATERIAL: ALUMINUM AND STEEL WEIGHT: 4.6 LBS (2.1 KG) SERIES 6 (TES6) EXTRUSION REF. MOUNTING EXAMPLE #1 MOUNTING EXAMPLE #2 20

22 TBS6 M6 x 1.0-6H THRU (2) HOLES REF. HOFFMAN A-1210CH OR EQUIV DROP-IN STYLE MOUNT NUTS AND M8 FASTENERS INCLUDED REF. TES6 (SERIES 6) EXTRUSION 71.4 ORDERING INFORMATION TBS6-JB1 MODEL DESIGNATION MATERIAL: STEEL WEIGHT: 5.2 LBS (2.4 KG) PER PAIR APPROX. WEIGHT OF BRACKETS AND J-BOX IS 20 LBS. TBS6-JB1 INCLUDES 2 BRACKETS FOR MOUNTING ONE 12 x 10 ENCLOSURE

23 TMDN M8x H THD. (2) HOLE S SET SCRE W M6x 1.0x 12mm XEM C S4TS TES6 QSAMZ, FSE, FS EXTRUSION EXTRU SION EXTRU SION ORDERING INFORMATI ON TMDN MODEL MATERIAL: STEEL WEIGHT:.2 LBS (.1 KG) ONLY USE DR OP-IN MOUNT NUT WHEN MOUNTING ELE CTRI CAL HARDWARE AND OTHER LIGHT- DUTY COMPONENTS. NOTE: DROP-IN MOUNT NUT IS NOT INTENDED TO SUPPORT MECHANICAL LOADS. 22

24 Formula for Linear Deflection Y = WL 3 /3EI Where: Y = Deflection in inches W = Weight in lb. L = Length in inches E = Modulus of Elasticity I = Moment of Inertia Extrusion Information Distance to Load Center of Gravity Deflection at Load Point 1.0 Meter Load S4TS Extrusion: lxx = in lyy = in Area = in Weight = lb./ft. 4 Polar Moment of Inertia = in TRS25 Rod: lxx = in lyy = in Area = in Weight = Polar Moment of Inertia =.059 in Series Six Extrusion: 4 lxx = in 4 lyy = in Area = in Weight = lb./ft. 4 Polar Moment of Inertia = in TRS40 Rod: lxx =.200 in 4 lyy =.200 in 4 Area = in Weight = lb./ft. 4 Polar Moment of Inertia =.400 in Formula for Torsional Deflection = (180/ ) x (TL/GJ) Where: T = Torsion in lb.-in. L = Distance in inches J = Polar Moment in Inertia G = Modulus of Rigidity 23

25 Deflection Graphs Spline Rod Deflections Deflection mm kgf 20kgf 10kgf 10kgf Dista nce mm 50 Ex trus ion B eam Deflect ion Compariso n 40 Deflection mm kgf TES6 (X 40kgf 10 TES6 40kgf Dista nce mm 24

26 S4TS Ex trus ion Deflect ion Deflection mm kgf 100 kgf 80 kgf 60 kgf 40 kgf 20 kgf Dista nce mm 25

X95 Structural Rails and Carriers CXL (M-CXL95-120) CXL95-80 (M-CXL95-80) CXL95-50 (M-CXL95-50)

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