CCS Series Mechanical-Bearing Direct-Drive Rotary Collet Stage
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- Cori Jackson
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1 CCS Series Mechanical-Bearing Direct-Drive Rotary Collet Stage Integral pneumatic collet chuck Captive collet design minimizes axial tube motion during clamp/unclamp cycles Clear aperture for product feed-through Rotary Stages CCS Series Integral mounting features support customersupplied wet-cutting accessories Direct-drive brushless motor and encoder CCS (patent pending) features a unique collet-chuck design that allows workpiece advance without manual realignment. erotech s CCS series rotary stages (patent pending) with integrated captured collet chucks provide automated material handling capability for a wide range of materials and applications. High Precision C/D Collets The collet chucks on the CCS family of stages accept C (for CCS190DR) or D-style/Levin (for CCS130DR) collets. These collets are readily available from machine-tool component suppliers in sizes that support tube diameters from 0.1 mm to 27 mm and provide outstanding run-out characteristics for applications requiring high-precision gripping of tubular material. Captured Collet Design CCS features a unique collet-chuck design that allows workpiece advance without manual realignment to compensate for axial tube motion during clamp/unclamp cycles. By moving the taper around the collet instead of drawing the collet into the taper, axial motion of the workpiece is significantly reduced, eliminating the need for part re-registration after tube advancement. Wet-Cut Features The CCS family is designed with mounting features on the housing to support customer supplied wet-cutting accessories. In addition, the stage is designed to tolerate moderate fluid leakage into the aperture, which is inevitable during wet-cutting operations, to prevent encoder contamination and collet-chuck failure. Brushless Direct-Drive To maximize positioning performance the CCS series uses direct-drive brushless motor technology. Direct-drive technology is optimized for 24/7 production environments, with no brushes to replace and no gear trains or belts to maintain. Direct-drive also provides quicker acceleration and higher top speeds than gear- or belt-driven mechanisms, yielding higher total overall throughput. The low maintenance, high throughput characteristics of the CCS coupled with the integral material handling capability provide the lowest total cost of ownership when compared to component-level solutions. 1
2 CCS Series SPECIFICTIONS CCS Series Rotary Stages Model CCS130DR-160 CCS190DR-240 CCS190DR-260 Travel ccuracy (1) Repeatability (Bidirectional) 360 Continuous 5 arc sec 2 arc sec Maximum Speed (2) 1000 rpm 600 rpm perture (3) 7.9 mm (Dry); 3 mm (Wet) 13 mm 26.5 mm Maximum Torque (Continuous) 0.48 N m 2.85 N m 5.06 N m Load Capacity (4) Radial 0.5 kg 5 kg 10 kg xial 2 kg 10 kg 15 kg Moment 0.75 N m 6 N m 12 N m Rotor Inertia (Unloaded) kg m kg m kg m 2 Stage Mass 3.1 kg 12.0 kg 14.1 kg Material MTBF (Mean Time Between Failure) Hardcoat/nodized luminum; Hardened Stainless Steel (Collet Chuck) 10,000 Hours Collet Type Type D (Louis Levin & Sons TM ) 3C 5C Collet Runout (5) <30 µm <25 µm <20 µm System ir Pressure (6, 7, 8) 100 psig psig 0-80 psig Notes: 1. Calibrated accuracy; requires the use of erotech controls and angular programming units. 2. Maximum speed listed is stage and motor dependent (assuming a 340 V bus). ctual speed may be lower due to motor back emf. Consult erotech for more details. 3. Dry-Cutting (no ring seal installed) on a system with the -WCUT option limits tube size to 6.7 mm. Wet-cutting (ring-seal required and installed) on a system with the -WCUT option limits tube size to 3.0 mm 4. Maximum loads are mutually exclusive. Loading limits are due to the collet chuck mechanism. Contact erotech directly if part load requirement exceeds specifications. 5. TIR of precision gage pin in an ultra-precision collet. Measured 3 mm away from collet face at 80 psig applied air pressure for CCS130DR. Measured 6 mm away from collet face at 40 psig applied air pressure for CCS190DR. 6. The CCS190DR-260 and CCS190DR-240 contain a double-acting collet mechanism that requires air to open and close the collet chuck. erotech recommends compressed air filtered to 0.25 micron particle size or better. 7. The CCS130DR-160 contains a collet chuck mechanism that is normally-open. Collet mechanism requires air to close collet chuck. ir supply must be dry (0º F dew point), oil-less air or 99.99% pure nitrogen. ir or nitrogen must be filtered to 0.25 micron particle size or better. 8. Exceeding the maximum system air pressure on the CCS190 stages is not recommended and could cause damage and/or performance degradation. 2
3 CCS130DR-160 Series DIMENSIONS ~300 CBLE LENGTH 4 OD IR LINE 6 OD WTER LINE -WCUT OPTION ONLY Rotary Stages CCS Series 1.1 -WCUT OPTION SHOWN 189 MOTOR & FEEDBCK CONNECTORS X 5.8 THRU FOR M5 [10-32] SHCS -DCUT: -WCUT: 8.8MM RER SHFT PERTURE 4.4MM RER SHFT PERTURE D TYPE COLLET CHUCK TYP TYP 6 TYP WCUT (WET CUT OPTION) 1/8 NPT 14 WRENCH FLTS TYP DIMENSIONS: MILLIMETERS 3
4 CCS190DR-240 Series DIMENSIONS CCS Series Rotary Stages ~300 CBLE LENGTH MOTOR CBLE FEEDBCK CBLE COLLET CHUCK OPEN COLLET CHUCK CLOSE X 7 THRU FOR M6 [1/4-20] SHCS 148 3C COLLET CHUCK 13 SHFT THRU HOLE TYP TYP TYP. 6X M5X BOLT CIRCLE 25.6 MIN 21.5 MX 5 MX 90 REF. PILOT MX 51.9 MX STGE RER, RER COVER REMOVED BOLT PTTERN FOR WET-CUT CCESSORY MOUNTING 12.7 MX THRU 6.2 MX SECTION - ENVELOPE LIMITS FOR WET-CUT CCESSORY DIMENSIONS: MILLIMETERS 4
5 CCS190DR-260 Series DIMENSIONS ~300 CBLE LENGTH MOTOR CBLE FEEDBCK CBLE Rotary Stages CCS Series COLLET CHUCK OPEN COLLET CHUCK CLOSE CCESS SCREW ND COLLET KEY 3MM LLEN WRENCH X 7 THRU FOR M6 [1/4-20] SHCS 5C COLLET CHUCK 26.5 SHFT THRU HOLE TYP TYP TYP. 6X M5X BOLT CIRCLE 32.6 MIN 20.5 MX 5 MX REF. PILOT MX 62.9 MX STGE RER, RER COVER REMOVED BOLT PTTERN FOR WET-CUT CCESSORY MOUNTING 25.5 MX THRU 4.7 MX SECTION - ENVELOPE LIMITS FOR WET-CUT CCESSORY DIMENSIONS: MILLIMETERS 5
6 CCS Series ORDERING INFORMTION CCS130DR Mechanical-Bearing Direct-Drive Rotary Collet Stage CCS Series Rotary Stages Stage Size (Required) mm stage height Cutting Configuration (Required) -DCUT -WCUT Dry cutting configuration Wet cutting configuration with fluid rotary union Note: -WCUT option requires a wet-cut seal with O-ring matched to a specific tube diameter (see Ring Seals) Integration (Required) erotech offers both standard and custom integration services to help you get your system fully operational as quickly as possible. The following standard integration options are available for this system. Please consult erotech if you are unsure what level of integration is required, or if you desire custom integration support with your system. -TS -TC Integration - Test as system Testing, integration, and documentation of a group of components as a complete system that will be used together (ex: drive, controller, and stage). This includes parameter file generation, system tuning, and documentation of the system configuration. Integration - Test as components Testing and integration of individual items as discrete components that ship together. This is typically used for spare parts, replacement parts, or items that will not be used together. These components may or may not be part of a larger system. CCS190DR Mechanical-Bearing Direct-Drive Rotary Collet Stage Stage Size and Collet Chuck (Required) C C Wrench (Optional) -WR Integration (Required) 240 mm stage height with 3C collet 260 mm stage height with 5C collet Wrench for changing collet erotech offers both standard and custom integration services to help you get your system fully operational as quickly as possible. The following standard integration options are available for this system. Please consult erotech if you are unsure what level of integration is required, or if you desire custom integration support with your system. -TS -TC Integration - Test as system Testing, integration, and documentation of a group of components as a complete system that will be used together (ex: drive, controller, and stage). This includes parameter file generation, system tuning, and documentation of the system configuration. Integration - Test as components Testing and integration of individual items as discrete components that ship together. This is typically used for spare parts, replacement parts, or items that will not be used together. These components may or may not be part of a larger system. ccessories (to be ordered as separate line item) Collet-3C-CLTxxx Collet, 3C; consult erotech for available sizes Collet-5C-CLTxxx Collet, 5C; consult erotech for available sizes CGF Collet and Gripper Filtration Kit 6
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